A copper bar clamping device

CN224908737UActive Publication Date: 2026-10-27ZHEJIANG HOTE ELECTRIC CO LTD
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Patent Information

Application Number
CN202522582091.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-10-27
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

[0004]然而,当前市面上主流的铜排夹装置多采用一体式固定结构设计,这类装置在实际应用过程中存在一定的局限性,一方面,一体式结构的夹持尺寸与安装角度相对固定,难以适配不同安装场景下竖向、横向、斜向等多种分布形态的铜排件,不能很好地适应不同间距的铜排件,另一方面,在对多组铜排组成的阵列进行固定时,容易导致铜排阵列整体的稳固性不足,长期使用过程中可能出现松动,进而影响电气连接的可靠性,适应性和实用性有待提升,鉴于此,我们提出了一种铜排夹装置

Benefits of technology

该铜排夹装置,通过将第一螺杆穿过两个镜像设置的夹板上的通槽,使得短板贴合夹板外部,然后将长板上的两个第二螺杆穿过相邻的两块夹板上的通槽,使得长板贴合对应夹板外部,如此往复,将所有的第一螺杆和第二螺杆放置到位后,在第一螺杆上拧紧第一螺母,在第二螺杆上拧紧第二螺母,使得所有的绝缘块均已稳定贴合于第一铜排或者第二铜排外部,从而与传统一体式固定夹持装置相比,分体式的设计更好地适应竖向、横向或者斜向分布的铜排件,提高了装置的灵活性和适应性,更好地适应不同间距的铜排件,使得第一铜排和第二铜排阵列组整体的稳固性更好,提高了实用性。

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Abstract

The utility model relates to copper bar clamp technical field, and disclose a kind of copper bar clamp device, the copper bar clamp device, including switch piece.The copper bar clamp device, by the first screw rod is passed through the through slot on the clamping plate of two mirror image settings, so that short plate adheres clamping plate outside, then the two second screw rods on long plate are passed through the through slot on the two clamping plates adjacent, so that long plate adheres corresponding clamping plate outside, such reciprocating, after all the first screw rod and second screw rod are placed in position, tighten first nut on the first screw rod, tighten second nut on the second screw rod, so that all insulating block has been stably adhered to the first copper bar or second copper bar outside, to compare with traditional integrated fixed clamping device, the design of split type better adapts to vertical, horizontal or oblique distribution copper bar piece, improves the flexibility, adaptability and practicality of device, better adapts to the copper bar piece of different spacing, so that the stability of the first copper bar and second copper bar array group whole is better.
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Description

Technical Field

[0001] This utility model relates to the field of copper busbar clamp technology, specifically a copper busbar clamp device. Background Technology

[0002] In the field of power system and electrical equipment assembly, copper busbars, as the core conductive components that carry current, are directly related to the safe and stable operation of the entire electrical system by the reliability of their connection and fixation. Copper busbar clamps, as key components specifically used for positioning and fastening copper busbars, are widely used in various electrical scenarios such as distribution cabinets, switch cabinets, and new energy equipment.

[0003] As electrical equipment evolves towards integration, miniaturization, and multi-dimensional layout, increasingly higher demands are placed on the structural adaptability, installation flexibility, and clamping stability of copper busbar clamping devices.

[0004] However, most of the mainstream copper busbar clamping devices on the market currently adopt an integrated fixing structure design. These devices have certain limitations in practical applications. On the one hand, the clamping size and installation angle of the integrated structure are relatively fixed, making it difficult to adapt to copper busbars with various distribution patterns such as vertical, horizontal, and diagonal in different installation scenarios, and they cannot well adapt to copper busbars with different spacing. On the other hand, when fixing an array composed of multiple copper busbars, it is easy to cause insufficient overall stability of the copper busbar array, which may loosen during long-term use, thereby affecting the reliability of electrical connections. The adaptability and practicality need to be improved. In view of this, we propose a copper busbar clamping device. Utility Model Content

[0005] The purpose of this invention is to provide a copper busbar clamping device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A copper busbar clamping device includes a switch component. A first copper busbar is fixedly connected to one end of the switch component. A second copper busbar is fixedly connected to one end of the first copper busbar away from the switch component. The second copper busbar is connected to other copper busbars or electrical components at one end away from the first copper busbar. A clamping plate is provided on the outside of the switch component. A through slot is formed on the clamping plate. A first screw and a second screw are respectively fitted inside the two ends of the through slot. A short plate is fixedly installed on one end of the first screw. A first nut is threadedly fitted on the end of the first screw away from the short plate. A long plate is fixedly installed on one end of the second screw. A second nut is threadedly fitted on the end of the second screw away from the long plate. An insulating block is fixedly installed on the clamping plate. The insulating block is attached to the outside of the first copper busbar or the second copper busbar.

[0007] In a further embodiment, multiple sets of the first and second copper busbars are provided.

[0008] In a further embodiment, two sets of clamps, through slots, and insulating blocks are provided on the outside of each of the first or second copper busbars.

[0009] In a further embodiment, the two sets of clamps, through slots, and insulating blocks are mirror-mounted at both ends of the first or second copper busbar.

[0010] In a further embodiment, multiple sets of the first screw, short plate, first nut, long plate, second screw, and second nut are provided, and the split design better adapts to copper busbars that are distributed vertically, horizontally, or diagonally.

[0011] In a further embodiment, two sets of second screws and second nuts are provided on the single set of long plates, and the two sets of second screws and second nuts are respectively located inside two sets of through slots that are adjacent to each other at the beginning and end, which improves the flexibility and adaptability of the device.

[0012] In a further embodiment, the short plate, the first nut, the long plate, and the second nut are all fitted to the outside of the clamping plate, which improves the overall stability of the first copper busbar and the second copper busbar array group.

[0013] Compared with the prior art, the present invention provides a copper busbar clamping device, which has the following beneficial effects: This copper busbar clamping device works by passing a first screw through a slot in two mirror-shaped clamping plates, causing the shorter plate to fit against the outside of the clamping plate. Then, two second screws on the longer plate pass through slots in adjacent clamping plates, causing the longer plate to fit against the outside of the corresponding clamping plate. This process is repeated until all the first and second screws are in place. After all the first and second screws are in place, the first nut is tightened on the first screw, and the second nut is tightened on the second screw. This ensures that all insulating blocks are stably attached to the outside of the first or second copper busbar. Compared with traditional integrated fixing clamping devices, the split design better adapts to copper busbar components that are vertically, horizontally, or diagonally distributed, improving the flexibility and adaptability of the device. It also better accommodates copper busbar components with different spacing, resulting in better overall stability of the first and second copper busbar arrays and improving practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 This is a cross-sectional schematic diagram of the first copper busbar of this utility model; Figure 4 This is a schematic diagram of the second copper busbar and part of the structure of this utility model; Figure 5 This is a schematic diagram of the connection of some parts of the structure of this utility model; Figure 6 This is a schematic diagram of the long plate and part of the structure of this utility model.

[0015] Explanation of icon numbers: 1. Switch component; 2. First copper busbar; 3. Second copper busbar; 4. Clamping plate; 5. Through slot; 6. First screw; 7. Short plate; 8. First nut; 9. Insulating block; 10. Long plate; 11. Second screw; 12. Second nut. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] In this application, the term "above" indicates the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is primarily used to better describe this application and its embodiments, and is not intended to limit the indicated device, element, or component to having a specific orientation, or to construct and operate in a specific orientation. Furthermore, the term "above" may also be used in certain circumstances to indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances.

[0018] Please see Figures 1-6 This utility model provides a technical solution: A copper busbar clamping device includes a switch 1, one end of a first copper busbar 2 is fixedly connected to the switch 1, one end of a second copper busbar 3 is fixedly connected to the end of the first copper busbar 2 away from the switch 1, and the end of the second copper busbar 3 away from the first copper busbar 2 is connected to other copper busbars or electrical components. Further, the first copper busbar 2 and the second copper busbar 3 are provided in three sets.

[0019] In one embodiment of this utility model, a clamping plate 4 is provided on the outside of the switch component 1. A through groove 5 is provided on the clamping plate 4. A first screw 6 and a second screw 11 are respectively sleeved inside the two ends of the through groove 5. A short plate 7 is fixedly installed at one end of the first screw 6. A first nut 8 is threadedly engaged at the end of the first screw 6 away from the short plate 7. A long plate 10 is fixedly installed at one end of the second screw 11. A second nut 12 is threadedly engaged at the end of the second screw 11 away from the long plate 10. An insulating block 9 is fixedly installed on the clamping plate 4. The insulating block 9 is attached to the outside of the first copper busbar 2 or the second copper busbar 3.

[0020] In one embodiment of this utility model, two sets of clamping plates 4, through slots 5, and insulating blocks 9 are provided on the outside of a single first copper busbar 2 or second copper busbar 3. Further, the two sets of clamping plates 4, through slots 5, and insulating blocks 9 are mirror images of each other at both ends of the first copper busbar 2 or second copper busbar 3. Further, four sets of first screws 6, short plates 7, first nuts 8, long plates 10, second screws 11, and second nuts 12 are provided. The split design better adapts to copper busbar components that are distributed vertically, horizontally, or diagonally. Further, two sets of second screws 11 and second nuts 12 are provided on a single set of long plates 10, and the two sets of second screws 11 and second nuts 12 are respectively located inside two sets of through slots 5 that are adjacent to each other, which improves the flexibility and adaptability of the device. Further, the short plates 7, first nuts 8, long plates 10, and second nuts 12 are all attached to the outside of the clamping plates 4, which makes the overall stability of the array of first copper busbar 2 and second copper busbar 3 better.

[0021] Working principle: First, basic positioning is performed. For a single set of first copper busbar 2 or second copper busbar 3, two sets of clamping plates 4 are arranged in a mirror-symmetrical manner at their two ends. During this process, it is necessary to ensure that the pre-set insulating blocks 9 on the clamping plates 4 are completely attached to the outer surface of the first copper busbar 2 or second copper busbar 3. The insulating blocks 9 not only provide electrical insulation protection, but also provide an initial positioning reference for the clamping plates 4, avoiding direct contact between the clamping plates 4 and the copper busbar, which could cause wear or electrical conductivity hazards. Take the first screw 6 and pass it through the corresponding through slots 5 on the two sets of mirror-arranged clamping plates 4. Since a short plate 7 has been pre-fixed at one end of the first screw 6, After the first screw 6 is fully inserted into the through slot 5, the short plate 7 will naturally fit against the outside of one of the clamping plates 4, forming a preliminary limiting structure. Then, take the long plate 10, on which two sets of second screws 11 are pre-fixed. Align these two sets of second screws 11 with each other and insert them into the through slots 5 on the two adjacent clamping plates 4, ensuring that the long plate 10 fits tightly against the outside of the corresponding clamping plate 4. The function of the long plate 10 is to connect adjacent copper busbar clamping units, forming an integrated linkage structure and improving the overall integrity of the multi-group copper busbar array. According to the above, "positioning clamping plate 4—installing the first screw 6 and short plate 7—assembling the long plate 10 and short plate 7," the following steps are performed: The "two screws 11" step involves sequentially installing and positioning the four sets of components: the first screw 6, the short plate 7, the first nut 8, the long plate 10, the second screw 11, and the second nut 12. After all screw-like parts are in place, the tightening and locking stage begins. Using an adapter tool, the first nut 8 is tightened at the end of the first screw 6 furthest from the short plate 7, and the second nut 12 is tightened at the end of the second screw 11 furthest from the long plate 10. The axial pressure generated by the threaded engagement causes the short plate 7 and the first nut 8 to clamp the corresponding clamping plates 4 from both sides. The long plate 10 and the second nut 12 also clamp and fix the adjacent clamping plates 4 in the same way. Ultimately, with the synergistic effect of all components, all insulating blocks 9 can be stably attached to the outside of the first copper busbar 2 or the second copper busbar 3, completing the secure clamping of the copper busbar. Compared with the traditional integrated device, this split design can flexibly adjust the assembly position of each clamping plate 4, screw and plate to adapt to copper busbar components with different distribution patterns such as vertical, horizontal or diagonal, which significantly improves the device's scene adaptability and operational flexibility, better adapts to copper busbar components with different spacing, and also ensures that the array group composed of the first copper busbar 2 and the second copper busbar 3 has better structural stability, effectively ensuring the reliability of electrical connection.

[0022] All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as riveting and welding that are mature in the prior art. The standard parts are all conventional models in the prior art, and will not be described in detail here.

[0023] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A copper busbar clamping device, comprising a switch (1), wherein one end of a first copper busbar (2) is fixedly connected to the switch (1), and one end of a second copper busbar (3) is fixedly connected to the end of the first copper busbar (2) away from the switch (1), and the end of the second copper busbar (3) away from the first copper busbar (2) is connected to other copper busbars or electrical components, characterized in that: The switch (1) is provided with a clamping plate (4) on the outside. A through slot (5) is provided on the clamping plate (4). A first screw (6) and a second screw (11) are respectively fitted inside the two ends of the through slot (5). A short plate (7) is fixedly installed at one end of the first screw (6). A first nut (8) is threadedly fitted at the end of the first screw (6) away from the short plate (7). A long plate (10) is fixedly installed at one end of the second screw (11). A second nut (12) is threadedly fitted at the end of the second screw (11) away from the long plate (10). An insulating block (9) is fixedly installed on the clamping plate (4). The insulating block (9) is attached to the outside of the first copper busbar (2) or the second copper busbar (3).

2. The copper busbar clamping device according to claim 1, characterized in that: The first copper busbar (2) and the second copper busbar (3) are provided in multiple sets.

3. The copper busbar clamping device according to claim 2, characterized in that: Two sets of clamping plates (4), through slots (5) and insulating blocks (9) are provided on the outside of a single first copper busbar (2) or second copper busbar (3).

4. The copper busbar clamping device according to claim 3, characterized in that: The two sets of clamps (4), through slots (5) and insulating blocks (9) are mirror images of each other at both ends of the first copper busbar (2) or the second copper busbar (3).

5. The copper busbar clamping device according to claim 4, characterized in that: The first screw (6), short plate (7), first nut (8), long plate (10), second screw (11) and second nut (12) are provided in multiple sets.

6. The copper busbar clamping device according to claim 5, characterized in that: The single set of the long plate (10) has two sets of second screws (11) and second nuts (12), and the two sets of second screws (11) and second nuts (12) are respectively located inside two sets of through slots (5) that are adjacent to each other.

7. The copper busbar clamping device according to claim 6, characterized in that: The short plate (7), the first nut (8), the long plate (10) and the second nut (12) are all attached to the outside of the clamping plate (4).