Terminal detection and intelligent correction device
Patent Information
- Application Number
- CN202522484079.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0003]现有端子加工存在问题:端子质量难量化、矫正缺乏针对性、多模态协同性差,影响端子生产效率
本实用新型利用气缸下压,来整形端子,基于视觉相机,视觉检测端子缺陷,保障连接可靠性与精度,通过整平刀具矫正端子偏移,修正偏差保证连接可靠,可根据不同的差压需求设置不同的和参数,用于协调各组件的工作,矫正效果好,多模态协同性好,提高端子生产效率。
Smart Images

Figure CN224908771U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of terminal production technology, specifically relating to a terminal detection and intelligent correction device. Background Technology
[0002] Terminals are electrical connections used to transmit electrical signals or conduct electricity, commonly found in the connection of batteries, wires, and equipment. They can be classified by structure into single-hole, double-hole, socket, and hook types, and are made of materials including copper, aluminum, iron, and their alloy plating (such as silver-plated copper and zinc-plated copper). Their core function is to achieve circuit connection, ensuring stability through screw fixing, welding, or crimping processes. They are widely used in home appliances, automobiles, power equipment, and new energy fields.
[0003] Existing terminal processing methods have the following problems: terminal quality is difficult to quantify, correction lacks specificity, and multimodal collaboration is poor, which affects terminal production efficiency. Utility Model Content
[0004] To address the problems mentioned in the background section, this invention provides a terminal detection and intelligent correction device, which features good correction effect, good multimodal coordination, and improved terminal production efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a terminal detection and intelligent correction device, comprising a frame, a servo module mounted at the upper middle of the frame, a terminal fixture mounted on the upper slide of the servo module, a mounting bracket fixedly connected to the upper middle of the frame at the side of the servo module, a vision camera fixedly connected to the upper middle of the mounting bracket, a terminal leveling fixture mounted on one side of the upper end of the frame, a cylinder mounted on the upper end of the terminal leveling fixture, a vertical frame mounted on the other side of the upper end of the frame, a slide rail mounted on the side of the vertical frame, a servo motor mounted on the top of the slide rail, movable seats mounted on both the upper and lower ends of the slide rail, and leveling cutters mounted on the sides of the movable seats.
[0006] Preferably, the bottom of the frame is equipped with adjustable support feet around its perimeter, and the sides of the adjustable support feet are equipped with casters.
[0007] Preferably, a visual light source is installed at the lower end of the mounting bracket, located below the visual camera.
[0008] Preferably, the two movable seats at the upper and lower ends of the slide rail move towards each other, and the two leveling cutters are installed in opposite positions.
[0009] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a cylinder to press down and shape the terminals. Based on a vision camera, it visually detects terminal defects, ensuring connection reliability and accuracy. A leveling tool corrects terminal offset and deviations to ensure reliable connection. Different parameters can be set according to different differential pressure requirements to coordinate the work of various components. It has good correction effect, good multimodal coordination, and improves terminal production efficiency. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the mounting position structure of the leveling cutter of this utility model; In the diagram: 1. Terminal leveling fixture; 2. Servo module; 3. Frame; 4. Terminal fixture; 5. Leveling cutter; 6. Slide rail; 7. Servo motor; 8. Vision camera; 9. Vision light source; 10. Cylinder; 11. Casters; 12. Stand; 13. Movable base; 14. Adjustable support feet; 15. Mounting bracket. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0012] Example 1 Please see Figure 1-2 The present invention provides the following technical solution: a terminal detection and intelligent correction device, comprising a frame 3, a servo module 2 installed in the middle of the upper end of the frame 3, a terminal fixture 4 installed on the upper slide of the servo module 2, a mounting frame 15 fixedly connected to the middle of the side of the servo module 2 at the upper end of the frame 3, a vision camera 8 fixedly connected to the middle of the upper end of the mounting frame 15, a terminal leveling fixture 1 installed on one side of the mounting frame 15 at the upper end of the frame 3, a cylinder 10 installed on the upper end of the terminal leveling fixture 1, a stand 12 installed on the other side of the mounting frame 15 at the upper end of the frame 3, a slide rail 6 installed on the side of the stand 12, a servo motor 7 installed on the top of the slide rail 6, and movable seats 13 installed at both the upper and lower ends of the surface of the slide rail 6, with leveling cutters 5 installed on the side of the movable seats 13.
[0013] Specifically, adjustable support feet 14 are installed around the bottom of the frame 3, and casters 11 are installed on the sides of the adjustable support feet 14.
[0014] By adopting the above technical solution, the device is supported by adjustable support feet 14 and moved by casters 11.
[0015] Specifically, a visual light source 9 is installed at the lower end of the mounting bracket 15, located below the visual camera 8.
[0016] By adopting the above technical solution, the visual camera 8 performs visual inspection, and the visual light source 9 provides supplementary lighting to ensure the quality of visual inspection.
[0017] Specifically, the two movable seats 13 at the upper and lower ends of the slide rail 6 move towards each other, and the two leveling cutters 5 are installed in opposite positions.
[0018] By adopting the above technical solution, the servo motor 7 is able to drive the moving seat 13 on the side of the slide rail 6 to move, and the two leveling cutters 5 are used to straighten the terminals.
[0019] The working principle and usage process of this utility model: When this utility model is used, the terminal is placed in the terminal fixture 4, the servo module 2 moves to drive the terminal fixture 4 to move, the terminal in the middle of the terminal fixture 4 moves to the bottom of the terminal leveling fixture 1, and the cylinder 10 drives the terminal leveling fixture 1 to move down, so that the terminal is leveled. After leveling is completed, the servo module 2 drives the terminal fixture 4 to move, and the terminals in the terminal fixture 4 move to below the vision camera 8, where the vision camera 8 performs visual inspection. After visual inspection is completed, the servo module 2 drives the terminal fixture 4 to move, and the terminal in the terminal fixture 4 moves to the middle of the leveling cutter 5. The servo motor 7 works to drive the moving seat 13 on the side of the slide rail 6 to move, and the two leveling cutters 5 perform the correction operation on the terminal. After the correction is completed, the servo module 2 drives the terminal fixture 4 to move, and the terminal in the terminal fixture 4 moves to below the vision camera 8, and the vision camera 8 performs visual inspection. If the terminal is found to be good after inspection, it is removed. If the terminal is found to be defective, it is returned to the leveling cutter 5 for further correction.
[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A terminal detection and intelligent correction device, comprising a frame (3), characterized in that: A servo module (2) is installed in the middle of the upper end of the frame (3). A terminal fixture (4) is installed on the upper slide of the servo module (2). A mounting bracket (15) is fixedly connected to the middle of the side of the servo module (2) at the upper end of the frame (3). A vision camera (8) is fixedly connected to the middle of the upper end of the mounting bracket (15). A terminal leveling fixture (1) is installed on one side of the mounting bracket (15) at the upper end of the frame (3). A cylinder (10) is installed on the upper end of the terminal leveling fixture (1). A stand (12) is installed on the other side of the mounting bracket (15) at the upper end of the frame (3). A slide rail (6) is installed on the side of the stand (12). A servo motor (7) is installed on the top of the slide rail (6). A movable seat (13) is installed on both the upper and lower ends of the surface of the slide rail (6). A leveling cutter (5) is installed on the side of the movable seat (13).
2. The terminal detection and intelligent correction device according to claim 1, characterized in that: The bottom of the frame (3) is equipped with adjustable support feet (14), and the sides of the adjustable support feet (14) are equipped with casters (11).
3. The terminal detection and intelligent correction device according to claim 1, characterized in that: The lower end of the mounting bracket (15) is equipped with a visual light source (9) located below the visual camera (8).
4. The terminal detection and intelligent correction device according to claim 1, characterized in that: The two movable seats (13) at the upper and lower ends of the slide rail (6) move towards each other, and the two leveling cutters (5) are installed in opposite positions.