Long-life stepping motor based on heat dissipation synergistic technology

Abstract

The utility model relates to the technical field of step motor, specifically disclose a long life step motor based on the heat dissipation efficiency technology, including motor body, cover, heat dissipation subassembly and water cooling subassembly, the cover cover is located the outside of motor body, heat dissipation subassembly includes the heat dissipation plate and fan, water cooling subassembly includes water tank, delivery pipe and water pump, the heat dissipation plate fixedly connected in water tank, and one end extends to the outside of water tank, the fan is fixedly connected with the heat dissipation plate, the cover is fixedly connected with motor body between multiple groups of partition strip, the partition strip forms the heat dissipation channel between, the fixed strip is fixedly connected in the partition strip, the both sides of corresponding fixed strip in the cover and water tank are equipped with first through -hole and second through -hole respectively, the output of water pump is fixedly connected with delivery pipe, in the utility model, the problem that the existing step motor is inconvenient to heat dissipation has been solved.

Description

Technical Field

[0001] This utility model relates to the field of stepper motor technology, and in particular to a long-life stepper motor based on heat dissipation enhancement technology. Background Technology

[0002] In industrial automation, precision manufacturing, and intelligent equipment, stepper motors are core components for achieving precise drive and positioning control. They are widely used in critical areas such as CNC machine tool feed systems, conveyor belt speed control in automated production lines, and precision instrument table positioning. By receiving pulse signals, they achieve precise angle and displacement control, ensuring that mechanical components operate stably along preset trajectories, such as tool feed during machine tool processing and part gripping and positioning in automated assembly. The stable operation of stepper motors directly affects the processing accuracy, operating efficiency, and reliability of equipment, and is a crucial foundation for ensuring the efficient operation of various automated equipment. However, existing stepper motors generally suffer from poor heat dissipation. In continuous high-load operation scenarios, the internal windings and iron core of the stepper motor will generate a lot of heat. Traditional motors mostly rely on simple casings for natural heat dissipation or small fans for auxiliary heat dissipation, resulting in inefficient heat dissipation structures. Utility Model Content

[0003] To address the common problem of poor heat dissipation in stepper motors, this invention provides a long-life stepper motor based on heat dissipation enhancement technology.

[0004] The technical solution adopted by this utility model is: a long-life stepper motor based on heat dissipation efficiency enhancement technology, including a motor body, an outer cover, a heat dissipation component, and a water cooling component; the outer cover is disposed on the outside of the motor body; the heat dissipation component includes a heat sink and a fan; the water cooling component includes a water tank, a delivery pipe, and a water pump; the heat sink is fixedly connected in the water tank, and one end extends to the outside of the water tank; the fan is fixedly connected to the heat sink; multiple sets of partitions are fixedly connected between the outer cover and the motor body, and heat dissipation channels are formed between the partitions; a fixing strip is fixedly connected in the partitions; a first through hole and a second through hole are respectively provided on both sides of the outer cover and the corresponding fixing strip in the water tank; the output end of the water pump is fixedly connected to the delivery pipe; one end of the delivery pipe is fixedly connected to multiple sets of branch pipes; the branch pipes are fixedly connected to the first through hole.

[0005] A further feature of this invention is that one end of the spacer is fixedly connected to the outer side wall of the motor body, and the other end is fixedly connected to the inner side wall of the outer cover. The spacers are distributed at intervals along the circumference of the motor body, and the heat dissipation channel is formed between adjacent spacers.

[0006] A further feature of this invention is that a baffle is fixedly connected inside the water tank, the baffle separating the first through hole and the second through hole, and there is a water outlet gap between the baffle and the water tank.

[0007] A further feature of this invention is that the top of the heat sink is provided with multiple sets of heat dissipation grooves.

[0008] A further feature of this invention is that the fixing strip is used to divide the spacer into segments, thereby breaking up the heat dissipation channel.

[0009] A further feature of this invention is that the baffle has an L-shaped structure.

[0010] A further feature of this invention is that it includes a controller, which is electrically connected to the water pump and the fan respectively. A temperature sensor is provided on the outer wall of the motor body, and the temperature sensor is electrically connected to the controller. The controller controls the start and stop of the water pump and the fan according to the detection data of the temperature sensor.

[0011] The beneficial effects of this utility model are: This utility model solves the problem of inconvenient heat dissipation of existing stepper motors. The partition strip between the outer cover and the motor body forms a circumferentially distributed heat dissipation channel. The fixing strip divides the channel and, together with the branch pipe of the water cooling component, delivers coolant, so that the coolant flows evenly across the surface of the motor body, fully absorbs heat, and avoids the problem of local overheating of the motor body. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the motor body in this utility model; Figure 3 This is a schematic diagram of the structure of the outer cover in this utility model; Figure 4 This is a schematic diagram of the structure of the spacer strip of this utility model; Figure 5 This is a cross-sectional structural diagram of the water tank in this utility model; Figure 6 This is a schematic diagram of the internal structure of the water tank in this utility model.

[0013] The diagram is marked as follows: 1. Motor body; 2. Spacer bar; 3. Outer cover; 4. Water tank; 5. Fixing bar; 6. First through hole; 7. Second through hole; 8. Delivery pipe; 9. Branch pipe; 10. Water pump; 11. Baffle; 12. Water outlet gap; 13. Heat sink; 14. Fan. Detailed Implementation

[0014] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0015] The following is in conjunction with the appendix Figure 1-6 The present invention will be further described below.

[0016] To address the problems existing in the background technology, this application proposes the following technical solution: a long-life stepper motor based on heat dissipation efficiency enhancement technology, comprising a motor body 1, an outer casing 3, a heat dissipation component, and a water-cooling component; the outer casing 3 is disposed on the outside of the motor body 1; the heat dissipation component includes a heat sink 13 and a fan 14; the outer casing 3, covering the outside of the motor body 1, not only protects the motor body 1 from external dust and impacts, but also forms a closed heat dissipation space with the motor body 1, providing a mounting base for the heat dissipation component and the water-cooling component. The heat dissipation component and the water-cooling component work together, significantly improving heat dissipation efficiency through a combination of air cooling and liquid cooling.

[0017] In this embodiment, the water-cooling assembly includes a water tank 4, a delivery pipe 8, and a water pump 10. A heat dissipation plate 13 is fixedly connected to the water tank 4, with one end extending to the outside of the water tank 4. The top of the heat dissipation plate 13 is provided with multiple sets of heat dissipation slots. A fan 14 is fixedly connected to the heat dissipation plate 13. Multiple sets of spacers 2 are fixedly connected between the outer cover 3 and the motor body 1, forming a heat dissipation channel between the spacers 2. Fixing strips 5 are used to divide the spacers 2 into segments, thus breaking the heat dissipation channel. Fixing strips 5 are fixedly connected to the spacers 2. The water tank 4 stores coolant, the water pump 10 provides power for the coolant circulation, and the delivery pipe 8 accurately delivers the coolant to the heat dissipation area. The heat dissipation plate 13 extends to the outside of the water tank 4, and the heat dissipation slots on the top increase the contact area with the air. Combined with the fan 14, it accelerates the airflow, quickly removing the heat absorbed by the coolant and achieving coolant cooling circulation. The partition strip 2 between the outer cover 3 and the motor body 1 forms an independent heat dissipation channel. The fixing strip 5 divides the channel to prevent the coolant from flowing randomly in the channel, ensuring that each segment can dissipate heat evenly and preventing local overheating of the motor body 1.

[0018] In this embodiment, the outer casing 3 and the corresponding fixing strip 5 in the water tank 4 are respectively provided with a first through hole 6 and a second through hole 7 on both sides. The output end of the water pump 10 is fixedly connected to a delivery pipe 8, and one end of the delivery pipe 8 is fixedly connected to multiple sets of branch pipes 9. The branch pipes 9 are fixedly connected to the first through hole 6. The first through hole 6 and the second through hole 7 serve as the inlet and outlet of the coolant, respectively, to ensure that the coolant circulates along a preset path. The delivery pipe 8 is connected to the first through hole 6 through the branch pipes 9, so that the coolant can be evenly distributed to each heat dissipation channel, ensuring that all parts around the motor can be fully cooled, avoiding heat dissipation dead zones caused by uneven coolant distribution, and improving the overall heat dissipation effect.

[0019] In this embodiment, one end of the spacer 2 is fixedly connected to the outer wall of the motor body 1, and the other end is fixedly connected to the inner wall of the outer cover 3. The spacer 2 is distributed circumferentially along the motor body 1, and heat dissipation channels are formed between adjacent spacer 2. The two ends of the spacer 2 are connected to the motor body 1 and the outer cover 3 respectively, which not only enhances the connection stability between the outer cover 3 and the motor body 1, but also forms multiple independent heat dissipation channels through circumferential distribution, so that the coolant can flow evenly along the surface of the motor body 1, fully cover the heat dissipation area of ​​the motor body 1, maximize the contact area, and improve the heat exchange efficiency.

[0020] In this embodiment, a baffle 11 is also fixedly connected inside the water tank 4. The baffle 11 has an L-shaped structure and separates the first through hole 6 and the second through hole 7. There is a water outlet gap 12 between the baffle 11 and the water tank 4. The L-shaped baffle 11 separates the first through hole 6 (coolant inlet) and the second through hole 7 (coolant outlet) inside the water tank 4, preventing the low-temperature coolant that has just entered the water tank 4 from directly mixing with the high-temperature coolant returning from the heat dissipation channel, ensuring that the high-temperature coolant flows through the heat dissipation plate 13 for cooling first. The water outlet gap 12 provides a channel for the high-temperature coolant to flow to the heat dissipation plate 13, ensuring that the cooling process proceeds in an orderly manner and improving the cooling efficiency of the coolant.

[0021] In this embodiment, a controller is also included. The controller is electrically connected to the water pump 10 and the fan 14, respectively. A temperature sensor is provided on the outer wall of the motor body 1, and the temperature sensor is electrically connected to the controller. The controller controls the start and stop of the water pump 10 and the fan 14 based on the detection data of the temperature sensor. The temperature sensor monitors the motor temperature in real time, and the controller intelligently adjusts the start and stop of the water pump 10 and the fan 14 based on the temperature data: it stops operating when the temperature is low to save energy, and automatically starts when the temperature rises to enhance heat dissipation. This on-demand adjustment method avoids energy waste and ensures that the motor body 1 always operates within a suitable temperature range, reducing the wear and tear on the components of the motor body 1 caused by high temperatures and further extending its service life.

[0022] The usage method of this embodiment is as follows: When in use, the water pump 10 is started, and the water pump 10 draws out the coolant in the water tank 4 and delivers it to the first through hole 6 through the delivery pipe 8 and the branch pipe 9. After entering the heat dissipation channel, the coolant absorbs heat from the motor body 1 and then enters the vertical interior through the second through hole 7 and flows out through the water outlet gap 12, contacting the heat dissipation plate 13. The fan 14 dissipates heat from the heat dissipation plate 13, thereby cooling the coolant. The cooled coolant is then drawn out again by the water pump 10.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A long-life stepper motor based on heat dissipation enhancement technology, characterized in that, The system includes a motor body (1), an outer casing (3), a heat dissipation assembly, and a water cooling assembly; the outer casing (3) covers the outside of the motor body (1); the heat dissipation assembly includes a heat sink (13) and a fan (14); the water cooling assembly includes a water tank (4), a delivery pipe (8), and a water pump (10); the heat sink (13) is fixedly connected to the water tank (4), and one end extends to the outside of the water tank (4); the fan (14) is fixedly connected to the heat sink (13); the outer casing (3) is fixedly connected to the motor body (1). 1) Multiple sets of partition strips (2) are fixedly connected between each other, forming a heat dissipation channel between the partition strips (2). A fixing strip (5) is fixedly connected in the partition strip (2). The outer cover (3) and the corresponding fixing strip (5) in the water tank (4) are respectively provided with a first through hole (6) and a second through hole (7). The output end of the water pump (10) is fixedly connected to a delivery pipe (8). One end of the delivery pipe (8) is fixedly connected to multiple sets of branch pipes (9). The branch pipes (9) are fixedly connected to the first through hole (6).

2. The long-life stepper motor based on heat dissipation enhancement technology according to claim 1, characterized in that, One end of the partition (2) is fixedly connected to the outer side wall of the motor body (1), and the other end is fixedly connected to the inner side wall of the outer cover (3). The partitions (2) are distributed circumferentially along the motor body (1), and the heat dissipation channel is formed between adjacent partitions (2).

3. The long-life stepper motor based on heat dissipation enhancement technology according to claim 1, characterized in that, A baffle (11) is also fixedly connected inside the water tank (4). The baffle (11) separates the first through hole (6) and the second through hole (7). There is a water outlet gap (12) between the baffle (11) and the water tank (4).

4. The long-life stepper motor based on heat dissipation enhancement technology according to claim 1, characterized in that, The top of the heat sink (13) is provided with multiple heat dissipation slots.

5. The long-life stepper motor based on heat dissipation enhancement technology according to claim 1, characterized in that, The fixing strip (5) is used to divide the partition strip (2) into segments, so that the heat dissipation channel formed is broken.

6. The long-life stepper motor based on heat dissipation enhancement technology according to claim 3, characterized in that, The baffle (11) has an L-shaped structure.

7. The long-life stepper motor based on heat dissipation enhancement technology according to claim 1, characterized in that, It also includes a controller, which is electrically connected to the water pump (10) and the fan (14) respectively. A temperature sensor is provided on the outer wall of the motor body (1), and the temperature sensor is electrically connected to the controller. The controller controls the start and stop of the water pump (10) and the fan (14) according to the detection data of the temperature sensor.

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