A device carrying protection module and semi-automatic hollow cup motor coil rounding device

Abstract

The utility model discloses a device bearing protection module and half -automatic hollow cup motor coil whole round equipment containing this module. Protection module includes: bearing rack assembly, electrical integrated board and heat -proof safety cover, the bottom plate unit table board of bearing rack assembly, the front side is equipped with two mould opening and closing drive installation vertical board, and the back side is equipped with support shaft, and the upper portion of two vertical boards is the movable area of mould opening and closing. The finishing round equipment also integrates electrical components, shaping stick telescopic rotation module and pressing module. Compared with prior art, the device bearing protection module of the utility model is reasonable in layout, high in space utilization, can integrate the whole round module and electrical components to form independent half -automatic hollow cup motor coil whole round equipment, avoids high -temperature components exposure, realizes electrical components centralized arrangement, and has the advantages of quick mounting and quick dismounting, convenient installation and maintenance, simple and neat external contour, and strong market competitiveness.

Description

Technical Field

[0001] This utility model belongs to the field of hollow cup motor coil shaping technology, and particularly relates to a device bearing protection module and a semi-automatic hollow cup motor coil rounding device. Background Technology

[0002] In the production process of hollow cup motor coils, after the sheet-shaped regular wire blocks are coarsely rolled into a circle, the coarsely rolled coils need to be finely rolled into a circle to improve the product's precision.

[0003] In the prior art, a high-precision, high-yield hollow cup motor coil production line with integrated electrical inspection function is disclosed (Chinese Patent Publication No. CN120433533A). This coil production line includes a rounding module for finishing the coil. The rounding module includes: a worktable assembly, a shaping rod, a rotary drive unit, a telescopic drive unit, and a left-side pressing unit and a right-side pressing unit with a symmetrical structure. The worktable assembly includes a support plate, which is arranged horizontally. The upper part of the shaping rod passes through the support plate. The rotary drive unit is connected to the lower part of the shaping rod and is used to drive the shaping rod to rotate. The telescopic drive unit is connected to the rotary drive unit and is used to drive the rotary drive unit and the shaping rod to lift and lower as a whole. The left-side pressing unit includes: a first telescopic hot press plate assembly and a first telescopic drive connected to the first telescopic hot press plate assembly and used to drive the first telescopic hot press plate assembly to extend and retract.

[0004] The shortcomings of this existing technology lie in its structural characteristics. Since the rounding module is designed for a fully automated production line with a loading robot, it lacks a protective casing, exposes high-temperature components, and disperses electrical components across the worktable assembly. When a separate device is needed to perform the coil finishing process, manual loading and unloading are required. Using the aforementioned rounding module directly as an independent finishing device leads to safety issues related to manual loading and unloading, as well as the problem of disorganized electrical component placement.

[0005] The prior art also discloses a hollow cup motor coil finishing machine (Chinese Patent Publication No. CN118353213B), which includes a base plate, a motor coil carrying mechanism mounted on the base plate, a shaping seat, a rotating component rotatably connected to the shaping seat, and a mandrel detachably connected to one end of the rotating component; the extrusion mechanism includes two sets of shaping blocks symmetrically installed, and a heating mechanism is provided inside the shaping blocks to raise the temperature of the shaping blocks to the required working temperature; during finishing, the motor coil carrying mechanism moves along a first direction until the motor coil is moved between the two sets of shaping blocks, and the two sets of shaping blocks move relative to each other until the motor coil is clamped.

[0006] The shortcomings of this existing technology are that the forming block, which heats up during operation, is an exposed structure in the hollow cup motor coil finishing machine. This means that the machine also has exposed high-temperature components. Using this hollow cup motor coil finishing machine directly as an independent rounding device, and requiring manual loading and unloading, presents safety risks due to manual handling. Furthermore, the existing technology does not disclose how electrical components are centrally arranged.

[0007] In summary, the technical problems of the existing hollow cup motor coil circular structure include: poor safety due to exposed high-temperature components; and poor integration due to the lack of a load-bearing protection module suitable for independent circular equipment.

[0008] Therefore, it is necessary to provide a new equipment bearing protection module and a semi-automatic hollow cup motor coil rounding device to solve the above-mentioned technical problems. Summary of the Invention

[0009] (a) Technical problems to be solved Based on this, the present invention provides a device bearing protection module to solve the technical problems of poor safety and integration in existing coil rounding devices.

[0010] (II) Technical Solution To address the aforementioned technical problems, this utility model proposes an equipment load-bearing protection module, comprising: a load-bearing frame assembly, an electrical integrated board, and a heat-insulating safety cover; the load-bearing frame assembly includes a base plate unit, the base plate unit includes a platform, and mold opening and closing drive mounting vertical plates and a support shaft are respectively fixedly installed on the front and rear sides of the upper part of the platform; the number of mold opening and closing drive mounting vertical plates is two, and the upper part between the two mold opening and closing drive mounting vertical plates is a mold opening and closing activity area; the electrical integrated board is detachably fixedly connected to the top of the support shaft; the heat-insulating safety cover is a shell-shaped structure with an open bottom, and the heat-insulating safety cover simultaneously covers the load-bearing frame assembly and the electrical integrated board. The integrated plate, and the lower part of the heat-insulating safety cover is detachably and fixedly connected to the base plate unit. The base plate unit and the heat-insulating safety cover together form a protective receiving cavity. The electrical integrated plate divides the protective receiving cavity into an electrical component receiving cavity and an actuator receiving cavity arranged vertically. One side wall of the heat-insulating safety cover is provided with a material inlet and outlet hole that passes through it. The supporting frame assembly also includes a rotary drive fixing plate and a material inlet and outlet telescopic drive mounting plate that are respectively fixed on the platform and located in the actuator receiving cavity. The rotary drive fixing plate and the material inlet and outlet hole are respectively located on the front and rear sides of the mold opening and closing activity area. The material inlet and outlet telescopic drive mounting plate is located below the mold opening and closing activity area.

[0011] This utility model discloses a semi-automatic hollow cup motor coil rounding device, including the above-mentioned equipment bearing protection module; the semi-automatic hollow cup motor coil rounding device also includes electrical components integrated on the electrical integrated board, and a cooling fan is installed in the fan mounting area; a filter pressure reducing dual valve is vertically installed on one of the four support shafts near the rear side plate.

[0012] (III) Beneficial Effects Compared with the existing technology, the equipment bearing protection module of this utility model has a reasonable layout and high space utilization. It can integrate the whole round module and electrical components to form an independent semi-automatic hollow cup motor coil forming equipment, avoiding the exposure of high-temperature components, realizing the centralized arrangement of electrical components, and has the advantages of quick installation and disassembly, convenient installation and maintenance, and simple and neat outline, making it highly competitive in the market. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a three-dimensional schematic diagram of the circular forming device of this utility model. Figure 1 (Shaping rod retracted); Figure 2 This is a three-dimensional schematic diagram of the circular forming device of this utility model. Figure 2 (Shaping rod extended); Figure 3 This is an exploded view of some structures in the circular forming device of this utility model; Figure 4 This is a front view schematic diagram of the circular forming device of this utility model; Figure 5 This is a bottom view of the circular forming device of this utility model; Figure 6 This is a schematic diagram of the structure of the shaping rod telescopic rotation module in the rounding device of this utility model; Figure 7 This is a structural schematic diagram of the pressing module in the rounding device of this utility model; Figure 8 This is an exploded view of the equipment bearing protection module of this utility model; Figure 9 This is a three-dimensional schematic diagram of the heat-insulating safety cover in this utility model.

[0015] Explanation of reference numerals in the attached figures: 100. Semi-automatic hollow cup motor coil rounding equipment; 200. Coil; 01. Equipment load-bearing protection module; 02. Cooling fan; 03. Filter pressure reducing dual valve; 04. Shaping rod telescopic and rotating module; 05. Pressing module; 1. Load-bearing frame assembly; 2. Electrical integrated board; 3. Thermal insulated safety cover; 4. First handle; 5. Second handle; 6. First ear cover plate; 7. Second ear cover plate; 11. Base plate unit; 12. Mold opening and closing drive mounting plate; 13. Support shaft; 14. Mold opening and closing movable area; 15. Rotary drive fixed plate; 16. Material feeding and discharging telescopic drive mounting plate; 21. Fan installation area; 31. Front side panel; 32. Rear side panel; 33. Left side panel; 34. Right side panel; 35. Top panel; 36. Connecting ear plate; 37. Electrical component receiving cavity; 38. Actuator receiving cavity; 39. Front adjustment cover plate; 40. Rear adjustment cover plate; 41. Top adjustment cover plate; 111. Platform; 112. First bottom connecting plate; 113. Second bottom connecting plate; 114. First adjustment hole; 115. Second adjustment hole; 311. Front mounting ring groove; 321. Rear installation ring groove; 351. Install the ring groove on the upper part; 391. Inlet and outlet ports; 401. Ventilation window; 1111, Third debugging hole; 041. Shaping rod; 042. Rotary drive; 043. Slide rail; 044. Feed / discharge telescopic drive; 045. Floating joint; 046. Joint connecting plate; 047. Opening / closing limit sensor switch; 051. First opening / closing execution unit; 052. Second opening / closing execution unit; 053. First mold telescopic drive; 054. Second mold telescopic drive; 055. First mold closing mandrel; 056. Second mold closing mandrel; 057. First locking screw; 058. Second locking screw; 059. First speed control valve; 060. Second speed control valve; 0511, First fixing plate; 0512, First heating copper plate; 0513, Heat insulation cotton ring; 0514, Threaded connector; 0521, Second fixing plate; 0522, Second heating copper plate; 05121, First mounting pin hole; 05122, First positioning hole; 05123, First positioning screw hole; 05124, First vent hole; 05221, Second mounting pin hole; 05222, Second positioning hole; 05223, Second positioning screw hole; 05224, Second vent hole. Detailed Implementation

[0016] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0017] The following is in conjunction with the appendix Figure 1-9 The equipment bearing protection module 01 of this utility model will be further described.

[0018] Please refer to this carefully. Figure 8-9 This utility model discloses a device bearing protection module 01, including: a bearing frame assembly 1, an electrical integrated board 2, and a heat-insulating safety cover 3; the bearing frame assembly 1 includes a base plate unit 11, the base plate unit 11 includes a platform 111, and a mold opening and closing drive mounting vertical plate 12 and a support shaft 13 are respectively fixedly installed on the front and rear sides of the upper part of the platform 111. There are two mold opening and closing drive mounting vertical plates 12, and the upper part between the two mold opening and closing drive mounting vertical plates 12 is a mold opening and closing activity area 14; the electrical integrated board 2 is detachably fixedly connected to the top of the support shaft 13; the heat-insulating safety cover 3 is a shell shape with an opening at the bottom, and the heat-insulating safety cover 3 covers both the bearing frame assembly 1 and the electrical integrated board. 2. The lower part of the heat-insulating safety cover 3 is detachably and fixedly connected to the base plate unit 11. The base plate unit 11 and the heat-insulating safety cover 3 together form a protective receiving cavity. The electrical integrated board 2 divides the protective receiving cavity into an electrical component receiving cavity 37 and an actuator receiving cavity 38 arranged vertically. One side wall of the heat-insulating safety cover 3 is provided with a material inlet / outlet hole 391 that passes through it. The supporting frame assembly 1 also includes a rotary drive fixing plate 15 and a material inlet / outlet telescopic drive mounting plate 16, which are respectively fixed on the platform 111 and located in the actuator receiving cavity 38. The rotary drive fixing plate 15 and the material inlet / outlet hole 391 are located on the front and rear sides of the mold opening and closing activity area 14, respectively. The material inlet / outlet telescopic drive mounting plate 16 is located below the mold opening and closing activity area 14.

[0019] It should be noted that the orientation references for "front," "rear," "up," and "down" in this embodiment are... Figure 1 The location indicated by the center mark.

[0020] This embodiment provides a protective device module 01 with a reasonable overall layout and high space utilization. It is suitable for integrating the complete coil module and related electrical components from existing coil production lines into an independent hollow cup motor coil forming device. This effectively avoids the exposure of high-temperature components in the complete coil module and achieves the function of centralized arrangement of electrical components. The details are as follows: The support frame assembly 1 is used to install the coil forming actuator and power component. Specifically, the mold opening and closing area 14 can accommodate the coil forming mold (pressing module 05) and provide space for the opening and closing of the pressing module 05. The mold opening and closing drive mounting plate 12 can be used to install the mold opening and closing drive (first mold extension drive 053 and second mold extension drive 054) for driving the opening and closing of the pressing module 05. The electrical integration board 2 is used to centrally install electrical components. Using the structure of this embodiment, during assembly, all electrical components can be centrally installed on the electrical integration board 2 in an open area, then the entire assembly is mounted on the upper part of the support shaft 13, and then the heat-insulating safety cover 3 is fitted from top to bottom, with the bottom of the heat-insulating safety cover 3 fixed to the platform 111. This structure avoids directly installing electrical components inside the equipment housing, greatly improving the convenience and efficiency of electrical component installation. After assembly, the electrical components are integrated on the electrical integration board 2 and centrally housed within the electrical component receiving cavity 37.

[0021] The rotary drive fixing plate 15 can be used to install the rotary drive 042. The rotary drive 042 can be used to drive the shaping rod 041 to rotate. When the coil 200 is sleeved on the shaping rod 041, the pressing module 05 is closed to shape the coil 200. When the pressing module 05 is opened, the rotary drive 042 drives the shaping rod 041 and the coil 200 to rotate as a whole by a certain angle. By repeating the above operation, the coil 200 can be finely shaped.

[0022] The feeding and discharging telescopic drive mounting plate 16 is used to fix the feeding and discharging telescopic drive 044. The feeding and discharging telescopic drive 044 is used to drive the rotary drive fixing plate 15, the rotary drive 042 and the shaping rod 041 to move towards or away from the feeding and discharging hole 391, so as to drive the shaping rod 041 to extend out of the feeding and discharging hole 391 for easy loading and unloading, or drive the shaping rod 041 to retract to the mold opening and closing activity area 14 for shaping the coil 200.

[0023] Since the forming mold is located inside the receiving cavity 38 of the execution part, the manual loading and unloading is carried out through the material inlet and outlet holes 391. The heat-insulating safety cover 3 shields and isolates the high-temperature parts, avoiding burns to the hands of the manual handling of materials by the high-temperature parts, thus improving the safety of use.

[0024] Furthermore, the overall shell shape with an open bottom, the heat-insulating safety cover 3, offers the following technical advantages. Firstly, during assembly, it can be easily inserted and fixed onto the platform 111, allowing for quick installation and disassembly, thus improving the convenience of installation and maintenance. Secondly, the outer surface of the protective shell is a continuous, flat structure without transverse seams, which enhances the simplicity and regularity of the equipment, reduces the workload and difficulty of daily maintenance, meets customers' demands for a simple and regular equipment outline, and improves the equipment's market competitiveness.

[0025] According to a specific embodiment of the present invention, the base plate unit 11 further includes a first bottom connecting plate 112 and a second bottom connecting plate 113 located on the left and right sides of the platform 111, respectively; the rear side of the first bottom connecting plate 112 is flush with the rear side of the platform 111, and the front side of the first bottom connecting plate 112 is spaced apart from the front side of the platform 111 to form a first adjustment hole 114 communicating with the actuator receiving cavity 38; the rear side of the second bottom connecting plate 113 is flush with the rear side of the platform 111, and the front side of the second bottom connecting plate 113 is spaced apart from the front side of the platform 111 to form a first adjustment hole 114 communicating with the actuator receiving cavity 38; A second debugging hole 115 is formed at a distance from the front side of the platform 111 to communicate with the actuator receiving cavity 38; the front side of the platform 111, the rear side of the platform 111, the side of the first bottom connecting plate 112 away from the second bottom connecting plate 113, and the side of the second bottom connecting plate 113 away from the first bottom connecting plate 112 are respectively detachably and fixedly connected to the lower part of the heat-insulating safety cover 3; the first bottom connecting plate 112 and the second bottom connecting plate 113 are symmetrical structures, and the thickness of the platform 111 is greater than the thickness of the first bottom connecting plate 112.

[0026] In this embodiment, the platform 111 is a load-bearing support structure with a relatively thick thickness to meet strength requirements. In specific implementation, the side bottom connecting plates (first bottom connecting plate 112 and second bottom connecting plate 113) are made of thin plates through sheet metal processing, which can reduce the overall weight of the equipment bearing the protective module 01. The width of the bottom connecting plate in the front-to-back direction is smaller than that of the platform 111, which can directly form the first debugging hole 114 and the second debugging hole 115. The positions of these two debugging holes are respectively aligned with the two positions in the actuator receiving cavity 38 used for installing the mold telescopic drive, which facilitates the subsequent debugging tools to act on the mold telescopic drive or the components installed on it (such as speed control valve) through the debugging holes to adjust the performance parameters of the mold telescopic drive, thereby improving the convenience of equipment debugging. The debugging holes also have a heat dissipation function. The lower part of the heat-insulating safety cover 3 is fixed to four positions of the base plate unit 11 (front side of platform 111, rear side of platform 111, outer side of first bottom connecting plate 112, and outer side of second bottom connecting plate 113), which can ensure that the heat-insulating safety cover 3 is firmly fixed.

[0027] According to a specific embodiment of the present invention, the heat-insulating safety cover 3 is a rectangular shell consisting of a top plate 35 and four side plates. The four side plates are: front side plate 31, rear side plate 32, left side plate 33 and right side plate 34. Connecting ear plates 36 for connecting to the bottom plate unit 11 are welded to the inner side of the front side plate 31, the inner side of the left side plate 33 and the inner side of the right side plate 34.

[0028] In this embodiment, the overall outline of the heat-insulating safety cover 3 is a regular rectangle. When assembling and disassembling, the heat-insulating safety cover 3 is disassembled and assembled in a straight up-down manner, which helps to improve the efficiency of disassembly and assembly.

[0029] According to a specific embodiment of this utility model, the front side plate 31 has a through-hole front adjustment window in the middle, and a recessed front mounting ring groove 311 is provided around the periphery of the front adjustment window. The heat-insulating safety cover 3 also includes a front adjustment cover plate 39 embedded in the front mounting ring groove 311 and covering the front adjustment window, and an inlet / outlet hole 391 is provided on the front adjustment cover plate 39; the rear side plate 32 has a through-hole rear adjustment window in the middle, and a recessed rear mounting ring groove 321 is provided around the periphery of the rear adjustment window. The heat-insulating safety cover 3 also includes a through-hole front adjustment window. A rear adjustment cover plate 40 is installed in the rear mounting ring groove 321 and covers the rear adjustment window. The rear adjustment cover plate 40 has a heat dissipation window 401 that runs through it on the side wall of the electrical component receiving cavity 37. The side of the electrical integrated board 2 near the heat dissipation window 401 has a fan mounting area 21. The top plate 35 has an upper adjustment window that runs through it in the middle. The periphery of the upper adjustment window has a recessed upper mounting ring groove 351. The heat insulation safety cover 3 also includes an upper adjustment cover plate 41 that is embedded in the upper mounting ring groove 351 and covers the upper adjustment window.

[0030] In this embodiment, debugging windows are respectively provided on the front side plate 31, rear side plate 32, and top plate 35, and corresponding debugging covers are embedded in them. This improves the convenience and flexibility of installation, debugging, and subsequent maintenance of the internal components of the heat-insulating safety cover 3 without affecting the clean and neat appearance of the outer surface of the heat-insulating safety cover 3. The fan mounting area 21 is used to install the cooling fan 02. The cooling fan 02 works in conjunction with the heat dissipation window 401 to remove heat from the electrical component housing cavity 37 in a timely manner, reducing the impact of high-temperature components in the circular module on the electrical components mounted on the electrical integrated board 2, and ensuring the stable operation of the electrical components.

[0031] According to a specific embodiment of this utility model, a first handle 4 is provided on the outer side of the left side plate 33 facing the electrical component receiving cavity 37, and a second handle 5 is provided on the outer side of the right side plate 34 facing the electrical component receiving cavity 37. A first ear cover plate 6 is provided on the left side plate 33 facing the actuator receiving cavity 38, and a second ear cover plate 7 is provided on the right side plate 34 facing the actuator receiving cavity 38. The first ear cover plate 6 and the second ear cover plate 7 are symmetrical to each other, and the first ear cover plate 6 is a rectangular shell with an opening at the bottom. The interior of the first ear cover plate 6 and the second ear cover plate 7 are connected to the actuator receiving cavity 38.

[0032] In this embodiment, the first handle 4 and the second handle 5 serve as the force application points when the manual handling equipment carries the protective module 01, improving the portability of the equipment carrying the protective module 01. When the lateral dimension of the mold telescopic drive installed in the heat-insulating safety cover 3 is relatively long, the first ear cover plate 6 and the second ear cover plate 7 are used to partially extend the space on both sides of the actuator receiving cavity 38, which is just right for accommodating the mold telescopic drive. The handles (first handle 4 and second handle 5) and the ear cover plates (first ear cover plate 6 and second ear cover plate 7) are staggered vertically, further improving the convenience of the transfer operation.

[0033] According to a specific embodiment of the present invention, there are four support shafts 13, and the four support shafts 13 together form a rectangle; the rotation drive fixing plate 15 is located in the area enclosed by the four support shafts 13.

[0034] In this embodiment, the four support shafts 13 can improve the stability of the support, and the rotation drive fixing plate 15 is located in the space enclosed by the support shafts 13, which can further improve the rationality of space utilization.

[0035] According to a specific embodiment of the present invention, the outer wall of the rear adjustment cover plate 40 is flush with the outer wall of the rear side plate 32; the outer wall of the front adjustment cover plate 39 is flush with the outer wall of the front side plate 31; and the outer wall of the upper adjustment cover plate 41 is flush with the outer wall of the top plate 35.

[0036] In this embodiment, the use of this structure can further ensure the flatness of the outer shell of the heat-insulating safety cover 3, making it easier to clean.

[0037] More specifically, multiple rubber feet are fixedly installed on the bottom of the platform 111. The heat dissipation window 401 consists of multiple spaced strip-shaped heat dissipation holes. With this structure, the rubber feet are used to improve the stability of the support.

[0038] Please refer to this carefully. Figure 1-7The present invention also discloses a semi-automatic hollow cup motor coil rounding device 100, including the device bearing protection module 01 as described in the above embodiment; the semi-automatic hollow cup motor coil rounding device 100 also includes electrical components (not shown in the figure) integrated on the electrical integrated board 2, a cooling fan 02 is installed in the fan mounting area 21; a filter pressure reducing dual valve 03 is vertically installed on one of the four support shafts 13 near the rear side plate 32.

[0039] In this embodiment, the semi-automatic hollow cup motor coil rounding equipment 100 is used to shape the inner and outer roundness of the hollow cup motor coil 200, thereby improving the coaxiality and roundness of the hollow cup motor coil 200.

[0040] The support shaft 13 is also used to support and install the filter pressure reducing dual valve 03. The filter pressure reducing dual valve 03 is arranged vertically, which can further improve the space utilization.

[0041] More specifically, there are two heat dissipation windows 401, which are spaced apart, and a cooling fan 02 is provided on one side of each heat dissipation window 401. This structure helps to improve the heat dissipation effect.

[0042] According to a specific embodiment of this utility model, the semi-automatic hollow cup motor coil rounding device 100 further includes a shaping rod telescopic rotation module 04. The shaping rod telescopic rotation module 04 includes: a shaping rod 041, a rotation drive 042, a linear sliding module, an infeed / outfeed telescopic drive 044, a floating joint 045, and a joint connecting plate 046. The linear sliding module includes a slider and a slide rail 043 that are vertically arranged and slidably connected. The lower part of the slide rail 043 is fixed to the platform 111. The lower part of the rotation drive fixing plate 15 is installed on the top of the slider. The rotation drive 042 is installed on the rotation drive fixing plate 15. One end of the rod 041 is fixedly connected to the rotary drive 042, and the other end of the shaping rod 041 is positioned directly opposite the inlet / outlet hole 391; one end of the inlet / outlet telescopic drive 044 is mounted on the inlet / outlet telescopic drive mounting plate 16, and one end of the inlet / outlet telescopic drive 044 is floatingly connected to one end of the connector connecting plate 046 via the floating joint 045, and the other end of the connector connecting plate 046 is fixedly connected to the rotary drive fixing plate 15; an opening / closing stroke sensing switch 047 is installed on the inlet / outlet telescopic drive 044, and a third adjustment hole 1111 is provided through the platform 111 at the position directly opposite the inlet / outlet telescopic drive 044.

[0043] In this embodiment, the shaping rod 041 is used to sleeve the coil 200, the rotary drive 042 is used to drive the shaping rod 041 to rotate, the linear sliding module is used to provide linear guidance, the feeding and discharging telescopic drive 044 is used to drive the rotary drive 042 and the shaping rod 041 to extend and retract as a whole, and the third debugging hole 1111 is used to insert the debugging tool to realize the installation and debugging of the specific position of the opening and closing stroke sensing switch 047.

[0044] The shaping rod telescopic rotation module 04 is used to realize the rotation and telescopic movement of the shaping rod 041, so as to meet the requirements of the rotating coil 200 to change the angle and extend into and out of the actuator receiving cavity 38. For the specific working process, please refer to the above description of the structure and function of the equipment bearing protection module 01, which will not be repeated here.

[0045] According to a specific embodiment of this utility model, the semi-automatic hollow cup motor coil rounding device 100 further includes a pressing module 05. The pressing module 05 includes: a pressing module, a first mold telescopic drive 053, a second mold telescopic drive 054, a first mold closing mandrel 055, a second mold closing mandrel 056, a first locking screw 057, and a second locking screw 058. The pressing module is located within the mold opening and closing activity area 14. The pressing module includes a first opening and closing execution unit 051 and a second opening and closing execution unit 052 with symmetrical structures. The first mold telescopic drive 053 and the second mold telescopic drive 054 are respectively installed on the outer sides of the two mold opening and closing drive mounting vertical plates 12. The first mold telescopic drive 053 is far away from the first mold opening and closing drive mounting vertical plate 12. One side of the second mold telescopic drive 054 extends into the first ear cup plate 6, and the side of the second mold telescopic drive 054 away from the first mold telescopic drive 053 extends into the second ear cup plate 7; the first mold telescopic drive 053 is connected to the first opening and closing execution unit 051 and is used to drive the first opening and closing execution unit 051 to extend and retract, and the second mold telescopic drive 054 is connected to the second opening and closing execution unit 052 and is used to drive the second opening and closing execution unit 052 to extend and retract; a first speed regulating valve 059 is installed on the first mold telescopic drive 053, and a first debugging hole 114 is set opposite to the first speed regulating valve 059; a second speed regulating valve 060 is installed on the second mold telescopic drive 054, and a second debugging hole 115 is set opposite to the second speed regulating valve 060. The first opening and closing execution unit 051 has a recessed first mounting hole 05121 and a first positioning hole 05122 on its upper and lower parts near the second opening and closing execution unit 052. The top of the first opening and closing execution unit 051 has a first positioning screw hole 05123 communicating with the first mounting hole 05121, and the bottom of the first opening and closing execution unit 051 has a first vent hole 05124 communicating with the first positioning hole 05122. The second opening and closing execution unit 052 has a recessed second positioning hole 05222 and a second mounting hole 05221 on its upper and lower parts near the first opening and closing execution unit 051. The top of the second opening and closing execution unit 052 has a first positioning screw hole 05123 communicating with the second positioning hole 05222. The second exhaust port 05224; the bottom of the second opening and closing execution unit 052 is provided with a second positioning screw hole 05223 communicating with the second mounting pin hole 05221; the second positioning hole 05222 is set opposite to the first mounting pin hole 05121, and the second mounting pin hole 05221 is set opposite to the first positioning hole 05122; the first mold closing mandrel 055 is partially inserted into the first mounting pin hole 05121, and the first locking screw 057 is located in the first positioning screw hole 05123 and abuts and fixes the first mold closing mandrel 055; the second mold closing mandrel 056 is partially inserted into the second mounting pin hole 05221, and the second locking screw 058 is located in the second positioning screw hole 05223 and abuts and fixes the second mold closing mandrel 056.

[0046] More specifically, the second opening / closing execution unit 052 includes: a second fixing plate 0521, a second heating copper plate 0522, and a heat-insulating connector. The second mounting hole 05221, the second positioning hole 05222, the second positioning screw hole 05223, and the second vent hole 05224 are all located on the second heating copper plate 0522. The specific structure of the second opening / closing execution unit 052 is similar to that of the first opening / closing execution unit 051.

[0047] It should be noted that this utility model does not describe all the structures in the pressing module 05 in detail, which does not affect the full disclosure of this utility model. For any omissions, please refer to the structure of the whole circle module in the prior art (patent publication number CN120433533A).

[0048] In this embodiment, based on existing similar structures, guide pillars and positioning holes are added. Locking screws are used to lock and fix the guide pillars, enabling quick assembly and disassembly. The dimensions of the guide pillars match the structure of the positioning holes to achieve high-precision guidance. A vent hole communicating with the positioning holes is provided to facilitate the timely discharge of gas at the rear end of the positioning holes when the guide pillars are inserted, ensuring smooth operation of the guide pillars. The first mold-closing mandrel 055 and the second mold-closing mandrel 056, positioned vertically, further improve the guiding accuracy.

[0049] According to a specific embodiment of this utility model, the first opening and closing execution unit 051 includes: a first fixing plate 0511, a first heating copper plate 0512, and a heat insulation connector. The heat insulation connector includes a heat insulation cotton ring 0513 and a threaded connector 0514. The first fixing plate 0511 and the first heating copper plate 0512 are spaced apart. The heat insulation cotton ring 0513 is disposed between the first fixing plate 0511 and the first heating copper plate 0512, and both sides of the heat insulation cotton ring 0513 abut against the first fixing plate 0511 and the first heating copper plate 0512, respectively. The threaded connector 0514 passes through the heat insulation cotton ring 0513 and is connected to the first fixing plate 0511 and the first heating copper plate 0512 on both sides, respectively. The first heating copper plate 0512 is rectangular in shape. There are four sets of heat insulation connectors, and the four sets of heat insulation connectors are distributed at the four corners of the first heating copper plate 0512. The heat insulation cotton ring 0513 is made of glass fiber.

[0050] When the semi-automatic hollow cup motor coil rounding device 100 is working, the temperature of the first heating copper plate 0512 is relatively high. If too much heat is transferred, it will affect the operation of the first mold telescopic drive 053. To ensure the long-term stable operation of the first mold telescopic drive 053, it is necessary to reduce the heat transferred from the first heating copper plate 0512 to the first mold telescopic drive 053. In the prior art, the space between the first fixing plate 0511 and the first heating copper plate 0512 is a single piece of graphite plate. In this embodiment, four spaced heat-insulating cotton rings 0513 are used instead of the single piece of graphite plate. Compared with the existing graphite plate structure, the structure of this embodiment can create a larger gap between the first fixing plate 0511 and the first heating copper plate 0512, effectively blocking heat transfer. Moreover, the heat-insulating cotton rings 0513 have better heat insulation performance, which can further ensure the long-term stable operation of the first mold telescopic drive 053.

[0051] More specifically, the rotary drive 042 provides rotational power and can be an electric motor or rotary motor, preferably a stepper motor, to precisely control the rotation angle. The first mold telescopic drive 053, the second mold telescopic drive 054, and the feeding / discharging telescopic drive 044 provide telescopic power and can be telescopic cylinders, electric cylinders, or hydraulic cylinders, preferably cylinders.

[0052] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components; and they can also refer to a "transmission connection," that is, a power connection through various suitable methods such as belt drive, gear drive, or sprocket drive. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A device bearing protection module, characterized in that, include: The system comprises a support frame assembly, an electrical integrated board, and a heat-insulating safety cover. The support frame assembly includes a base plate unit, which includes a platform. Two mold opening / closing drive mounting plates and a support shaft are fixedly mounted on the front and rear sides of the upper part of the platform, respectively. The upper part between the two mold opening / closing drive mounting plates forms the mold opening / closing area. The electrical integrated board is detachably fixedly connected to the top of the support shaft. The heat-insulating safety cover is a shell-like structure with an open lower portion, covering both the support frame assembly and the electrical integrated board. The base plate unit is detachably and fixedly connected to the base plate unit. The base plate unit and the heat-insulating safety cover together form a protective receiving cavity. The electrical integrated board divides the protective receiving cavity into an electrical component receiving cavity and an actuator receiving cavity arranged vertically. One side wall of the heat-insulating safety cover is provided with a material inlet and outlet hole that passes through it. The supporting frame assembly also includes a rotary drive fixing plate and a material inlet and outlet telescopic drive mounting plate that are respectively fixed to the platform and located in the actuator receiving cavity. The rotary drive fixing plate and the material inlet and outlet hole are respectively located on the front and rear sides of the mold opening and closing area. The material inlet and outlet telescopic drive mounting plate is located below the mold opening and closing area.

2. The equipment bearing protection module according to claim 1, characterized in that, The base plate unit further includes a first bottom connecting plate and a second bottom connecting plate located on the left and right sides of the platform, respectively; the rear side of the first bottom connecting plate is flush with the rear side of the platform, and the front side of the first bottom connecting plate is spaced apart from the front side of the platform to form a first adjustment hole communicating with the actuator receiving cavity; the rear side of the second bottom connecting plate is flush with the rear side of the platform, and the front side of the second bottom connecting plate is spaced apart from the front side of the platform to form a second adjustment hole communicating with the actuator receiving cavity; the front side of the platform, the rear side of the platform, the side of the first bottom connecting plate away from the second bottom connecting plate, and the side of the second bottom connecting plate away from the first bottom connecting plate are detachably and fixedly connected to the lower part of the heat-insulating safety cover at four locations: the front side of the platform, the rear side of the platform, the side of the first bottom connecting plate away from the second bottom connecting plate, and the side of the second bottom connecting plate away from the first bottom connecting plate; the first bottom connecting plate and the second bottom connecting plate are symmetrical structures, and the thickness of the platform is greater than the thickness of the first bottom connecting plate.

3. The equipment bearing protection module according to claim 2, characterized in that, The heat-insulating safety cover is a rectangular shell consisting of a top plate and four side plates. The four side plates are: a front side plate, a rear side plate, a left side plate, and a right side plate. Connecting lugs for connecting to the bottom plate unit are welded to the inner sides of the front side plate, the left side plate, and the right side plate.

4. The equipment bearing protection module according to claim 3, characterized in that, The front side panel has a through-hole front adjustment window in the middle, and a recessed front mounting ring groove around the periphery of the front adjustment window. The heat-insulating safety cover also includes a front adjustment cover plate embedded in the front mounting ring groove and covering the front adjustment window. The inlet / outlet is located on the front adjustment cover plate. The rear side panel has a through-hole rear adjustment window in the middle, and a recessed rear mounting ring groove around the periphery of the rear adjustment window. The heat-insulating safety cover also includes a rear adjustment cover plate embedded in the rear mounting ring groove and covering the rear adjustment window. A heat dissipation window is provided through-hole on the side wall of the rear adjustment cover plate opposite the electrical component receiving cavity. A fan mounting area is provided on the side of the electrical integrated board near the heat dissipation window. The top panel has a through-hole upper adjustment window in the middle, and a recessed upper mounting ring groove around the periphery of the upper adjustment window. The heat-insulating safety cover also includes an upper adjustment cover plate embedded in the upper mounting ring groove and covering the upper adjustment window.

5. The equipment bearing protection module according to claim 4, characterized in that, A first handle is provided on the outer side of the left side plate, facing the electrical component receiving cavity; a second handle is provided on the outer side of the right side plate, facing the electrical component receiving cavity; a first ear cover plate is provided on the left side plate, facing the actuator receiving cavity; and a second ear cover plate is provided on the right side plate, facing the actuator receiving cavity. The first and second ear cover plates are symmetrical to each other, and the first ear cover plate is a rectangular shell with an opening at the bottom. The interiors of the first and second ear cover plates are connected to the actuator receiving cavity.

6. The equipment bearing protection module according to claim 5, characterized in that, The number of support shafts is four, and the four support shafts together form a rectangle; the rotary drive fixing plate is located in the area enclosed by the four support shafts; the outer wall of the rear adjustment cover is flush with the outer wall of the rear side plate; the outer wall of the front adjustment cover is flush with the outer wall of the front side plate; the outer wall of the upper adjustment cover is flush with the outer wall of the top plate.

7. A semi-automatic hollow cup motor coil rounding device, characterized in that, The equipment includes the protective module as described in claim 5 or 6; the semi-automatic hollow cup motor coil rounding device also includes electrical components integrated on the electrical integrated board, and a cooling fan is installed in the fan mounting area; a filter pressure reducing dual valve is vertically installed on one of the four support shafts closest to the rear side plate.

8. The semi-automatic hollow cup motor coil rounding device according to claim 7, characterized in that, The semi-automatic hollow cup motor coil rounding device also includes a shaping rod telescopic rotation module. This module comprises a shaping rod, a rotation drive, a linear sliding module, an infeed / outfeed telescopic drive, a floating joint, and a joint connecting plate. The linear sliding module includes a slider and a slide rail arranged vertically and slidably connected. The lower part of the slide rail is fixed to the platform. The lower part of the rotation drive fixing plate is mounted on the top of the slider. The rotation drive is mounted on the rotation drive fixing plate. One end of the shaping rod is fixedly connected to the rotation drive, and the other end faces the infeed / outfeed hole. One end of the infeed / outfeed telescopic drive is mounted on the infeed / outfeed telescopic drive mounting plate. This end is also floatingly connected to one end of the joint connecting plate via the floating joint. The other end of the joint connecting plate is fixedly connected to the rotation drive fixing plate. An opening / closing stroke sensing switch is installed on the infeed / outfeed telescopic drive. A third adjustment hole is provided through the platform opposite the infeed / outfeed telescopic drive.

9. The semi-automatic hollow cup motor coil rounding device according to claim 8, characterized in that, The semi-automatic hollow cup motor coil rounding device further includes a pressing module, which includes: a pressing module, a first mold telescopic drive, a second mold telescopic drive, a first mold closing alignment shaft, a second mold closing alignment shaft, a first locking screw, and a second locking screw; the pressing module is located within the mold opening and closing activity area, and includes a first opening and closing execution unit and a second opening and closing execution unit with symmetrical structures; the first mold telescopic drive and the second mold telescopic drive are respectively installed on the outer sides of two mold opening and closing drive mounting vertical plates, the side of the first mold telescopic drive away from the second mold telescopic drive extends into the first ear cover plate, and the side of the second mold telescopic drive away from the first mold telescopic drive extends into the second ear cover plate; the first mold telescopic drive is connected to the first opening and closing execution unit and is used to drive the first opening and closing execution unit to extend and retract, and the second mold telescopic drive is connected to the second opening and closing execution unit and is used to drive the second opening and closing execution unit to extend and retract; a first speed regulating valve is installed on the first mold telescopic drive, and the first debugging hole is set directly opposite the first speed regulating valve; a second speed regulating valve is installed on the second mold telescopic drive, and the first... Two adjustment holes are positioned opposite the second speed control valve; the first opening and closing execution unit has a recessed first mounting pin hole and a first positioning hole on the upper and lower parts of its side near the second opening and closing execution unit, respectively; the top of the first opening and closing execution unit has a first positioning screw hole communicating with the first mounting pin hole, and the bottom of the first opening and closing execution unit has a first vent hole communicating with the first positioning hole; the second opening and closing execution unit has a recessed second positioning hole and a second mounting pin hole on the upper and lower parts of its side near the first opening and closing execution unit, respectively; the top of the second opening and closing execution unit has a second vent hole communicating with the second positioning hole; the bottom of the second opening and closing execution unit has a second positioning screw hole communicating with the second mounting pin hole; the second positioning hole is positioned opposite the first mounting pin hole, and the second mounting pin hole is positioned opposite the first positioning hole; the first mold closing mandrel is inserted into the first mounting pin hole, and the first locking screw is located in the first positioning screw hole and abuts and fixes the first mold closing mandrel; the second mold closing mandrel is inserted into the second mounting pin hole, and the second locking screw is located in the second positioning screw hole and abuts and fixes the second mold closing mandrel.

10. The semi-automatic hollow cup motor coil rounding device according to claim 9, characterized in that, The first opening / closing execution unit includes: a first fixed plate, a first heating copper plate, and a heat-insulating connector. The heat-insulating connector includes a heat-insulating cotton ring and a threaded connector. The first fixed plate and the first heating copper plate are spaced apart. The heat-insulating cotton ring is located between the first fixed plate and the first heating copper plate, and its two sides abut against the first fixed plate and the first heating copper plate, respectively. The threaded connector passes through the heat-insulating cotton ring and its two sides are connected to the first fixed plate and the first heating copper plate, respectively. The first heating copper plate is rectangular in shape. There are four sets of heat-insulating connectors, and the four sets of heat-insulating connectors are distributed at the four corners of the first heating copper plate. The heat-insulating cotton ring is made of glass fiber. The first mounting hole, the first positioning hole, the first positioning screw hole, and the first vent hole are all located on the first heating copper plate.

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