Photovoltaic support connection structure and flexible photovoltaic support
Patent Information
- Application Number
- CN202522141124.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0002]柔性光伏支架以其跨度大、结构轻便的特点,可以很好地适应复杂地形项目,目前常使用压块将光伏组件的边框稳固在柔性光伏支架上,然而由于普遍安装高度较高,导致组件安装过程中需要他人协助托举边框,造成人工成本增加,且降低了安装效率
[0018]本实用新型中,通过上压块和下压块之间围成限位空间实现对于光伏组件的边框的预固定操作,将压块的高空安装过程改为地面实现;在预固定操作完成后,通过可供钢索穿过的固定连接件使得边框可临时固定在钢索上,以此降低光伏组件的安装难度,即便无人工托举边框也不会造成滑落,减少人工需求,提升了安装效率。
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Figure CN224909401U_ABST
Abstract
Description
Technical Field
[0001] This application mainly relates to the field of photovoltaic support technology, and in particular to a photovoltaic support connection structure and a flexible photovoltaic support. Background Technology
[0002] Flexible photovoltaic (PV) brackets, with their large span and lightweight structure, can adapt well to projects with complex terrain. Currently, clamps are often used to stabilize the frame of PV modules on the flexible PV brackets. However, due to the generally high installation height, the frame needs to be supported by others during the installation process, which increases labor costs and reduces installation efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a photovoltaic support connection structure and a flexible photovoltaic support, so as to reduce the installation difficulty of photovoltaic modules, reduce the need for manpower, and improve installation efficiency.
[0004] In a first aspect, the present invention provides a photovoltaic support connection structure, comprising:
[0005] A pressing block, the pressing block comprising a first bearing portion and a first mounting portion;
[0006] The upper pressure block includes a second bearing part and a second mounting part, wherein a portion of the inner surface of the second bearing part is attached and fixed to the outer surface of the first bearing part, and the outer surface of the second mounting part and the outer surface of the first mounting part form a limiting space, which is configured to accommodate the frame of the photovoltaic module;
[0007] A fixed connector is located within a fixed space enclosed by the inner surface of the first bearing portion and another portion of the inner surface of the second bearing portion, wherein the outer surface of the top of the fixed connector is fitted and fixed to the inner surface of the second bearing portion.
[0008] In some embodiments, a limiting structure is provided on the first mounting portion, the limiting structure being configured to abut and fix the frame to the pressing block.
[0009] In some embodiments, the first mounting portion includes a side portion that is connected to one end of the first support portion and extends bent relative to the first support portion, and a bottom portion that is connected to the other end of the side portion and extends toward the C-side of the frame.
[0010] In some embodiments, the limiting structure includes a limiting groove, wherein the limiting groove is disposed at one end of the bottom edge away from the side edge and engages with one end of the bottom wall of the frame away from its side wall.
[0011] In some embodiments, the limiting structure includes a limiting barb and a limiting opening that cooperates with the limiting barb, wherein the limiting opening is connected to the inner surface of the side wall of the frame, the opening direction of the limiting opening is parallel to the B-side direction of the frame, and the limiting barb faces the opening direction of the limiting opening and is connected to the outer surface of the side portion.
[0012] In some embodiments, there are two of each of the limiting barbs and the limiting openings, wherein the two limiting barbs and the two limiting openings are distributed along the B-side direction of the frame.
[0013] In some embodiments, the first support portion, the second support portion, and the top of the fixed connector are fixed together by mounting bolts.
[0014] In some embodiments, the fixed connector is provided with a through groove along its own thickness direction, the through groove being configured to engage a steel cable extending along the C-side direction of the frame, so that the steel cable supports the pressure block.
[0015] In some embodiments, the fixing connector has through holes on both sides, which are configured to be passed through by both ends of a U-bolt to fix the frames of two adjacent photovoltaic modules together.
[0016] In a second aspect, a flexible photovoltaic support is provided, which includes the photovoltaic support connection structure described in any one of the first aspects.
[0017] After adopting the above technical solution, the present invention has the following technical effects:
[0018] In this invention, the pre-fixation operation of the photovoltaic module frame is achieved by forming a limiting space between the upper and lower pressure blocks, changing the high-altitude installation process of the pressure blocks to ground-based installation. After the pre-fixation operation is completed, the frame can be temporarily fixed to the steel cable through a fixing connector that allows the steel cable to pass through, thereby reducing the installation difficulty of the photovoltaic module. Even without manual support, the frame will not slip, reducing the need for manual labor and improving installation efficiency.
[0019] It should be understood that the utility model description section is not intended to identify key or essential features of the embodiments of this disclosure, nor is it intended to limit the scope of this disclosure. Other features of this disclosure will become readily apparent from the following description. Attached Figure Description
[0020] The above and other objects, features, and advantages of this disclosure will become more apparent from the more detailed description of some embodiments thereof in the accompanying drawings, in which:
[0021] Figure 1This is a front view of the photovoltaic support connection structure provided in Embodiment 1 of this utility model;
[0022] Figure 2 This is a three-dimensional schematic diagram of the pressing block provided in Embodiment 1 of this utility model;
[0023] Figure 3 This is a three-dimensional schematic diagram of the fixing connector provided in Embodiment 1 of this utility model;
[0024] Figure 4 This is a three-dimensional schematic diagram of the upper pressure block provided in Embodiment 1 of this utility model;
[0025] Figure 5 This is a side view of the photovoltaic support connection structure provided in Embodiment 1 of this utility model;
[0026] Figure 6 This is a front view of the photovoltaic support connection structure provided in Embodiment 2 of this utility model;
[0027] Figure 7 This is a cross-sectional schematic diagram of the frame provided in Embodiment 2 of this utility model;
[0028] Figure 8 This is a three-dimensional schematic diagram of the pressing block provided in Embodiment 2 of this utility model.
[0029] Explanation of reference numerals in the attached figures:
[0030] 1. Lower pressure block; 2. Upper pressure block; 3. Fixed connector; 4. Frame; 5. Mounting bolt; 6. Steel cable; 7. U-bolt; 11. First bearing part; 12. First mounting part; 21. Second bearing part; 22. Second mounting part; 10. Limiting space; 20. Fixing space; 121. Side part; 122. Bottom part; 123. Limiting groove; 124. Limiting barb; 125. Limiting opening; 10. First mounting hole; 20. Second mounting hole; 30. Third mounting hole; 31. Through groove; 32. Through hole. Detailed Implementation
[0031] The principles of this disclosure will now be described with reference to some embodiments. It should be understood that these embodiments are described for illustrative purposes only and to assist those skilled in the art in understanding and implementing this disclosure, and do not impose any limitation on the scope of this disclosure. The disclosure described herein may be implemented in ways other than those described below.
[0032] In the following description and claims, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains.
[0033] References to "an embodiment," "embodiment," "exemplary embodiment," etc., in this disclosure indicate that the described embodiments may include specific features, structures, or characteristics, but not every embodiment needs to include specific features, structures, or characteristics. Furthermore, such phrases do not necessarily refer to the same embodiment. Moreover, when a specific feature, structure, or characteristic is described in connection with an exemplary embodiment, whether explicitly described or not, those skilled in the art will recognize that such a feature, structure, or characteristic affects its connection to other embodiments.
[0034] It should be understood that while the terms “first” and “second”, etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used only to distinguish one element from another. For example, without departing from the scope of the exemplary embodiments, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element. The term “and / or” as used herein includes any and all combinations of one or more of the listed terms.
[0035] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments. The singular forms “a,” “an,” and “the” used herein also include the plural forms unless the context clearly indicates otherwise. The terms “a group of elements” or “a collection of elements” as used herein are intended to include one or more elements. It should also be understood that the terms “comprising,” “including,” “having,” “possessing,” “including,” and / or “comprising,” when used herein, specify the presence of the stated features, elements, and / or components, but do not exclude the presence or addition of one or more other features, elements, components, and / or combinations thereof.
[0036] Example 1
[0037] refer to Figures 1-4 This utility model provides a photovoltaic support connection structure, including: a lower pressure block 1, an upper pressure block 2, and a fixing connector 3. The lower pressure block 1 includes a first bearing part 11 and a first mounting part 12. The upper pressure block 2 includes a second bearing part 21 and a second mounting part 22. A portion of the inner surface of the second bearing part 22 is attached and fixed to the outer surface of the first bearing part 11. The outer surface of the second mounting part 22 and the outer surface of the first mounting part 12 form a limiting space 10. The limiting space 10 is configured to accommodate the frame 4 of the photovoltaic module. The inner surface of the first bearing part 11 and the other portion of the inner surface of the second bearing part 21 form a fixing space 20. The fixing connector 3 is located in the fixing space 20, and the top outer surface of the fixing connector 3 is attached and fixed to the inner surface of the second bearing part 21. The frame 4 has a top wall, a side wall, and a bottom wall connected in sequence, wherein the extension direction of the top wall corresponds to the A-side direction of the frame 4, the extension direction of the side wall corresponds to the B-side direction of the frame 4, and the extension direction of the bottom wall corresponds to the C-side direction of the frame 4. Figure 2 , Figure 8 The dashed line in the middle represents the boundary line between the first bearing part 11 and the first mounting part 12. Figure 4 The dashed line represents the boundary line between the second bearing part 21 and the second mounting part 22.
[0038] In some embodiments, a limiting structure is provided on the first mounting part 12. The limiting structure is configured to abut and fix the frame 4 to the lower pressure block 1 so as to clamp the frame 4 between the upper pressure block 2 and the lower pressure block 1, thereby realizing the pre-fixing operation of the frame 4.
[0039] refer to Figure 1 , Figure 2 In a further optimized scheme, the first mounting part 12 includes a side part 121 and a bottom part 122, wherein the side part 121 is connected to one end of the first support part 11 and extends in a bent manner relative to the first support part 11, and the bottom part 122 is connected to the other end of the side part 121 and extends toward the C-side of the frame 4.
[0040] refer to Figure 1 , Figure 2 In a further optimized scheme, the limiting structure includes a limiting groove 123, wherein the limiting groove 123 is disposed at the end of the bottom edge 122 away from the side edge 121, and cooperates with the end of the bottom wall of the frame 4 away from its side wall.
[0041] refer to Figures 1-4 In a further optimized design, the tops of the first support portion 11, the second support portion 21, and the fixed connector 3 are fixed together by mounting bolts 5. Specifically, a first mounting hole 10 can be provided on the first support portion 11, a second mounting hole 20 can be provided on the second support portion 21, and a third mounting hole 30 can be provided on the top of the fixed connector 3. The positions of the first mounting hole 10, the second mounting hole 20, and the third mounting hole 30 correspond one-to-one so that the mounting bolts 5 can fix the tops of the first support portion 11, the second support portion 21, and the fixed connector 3 together from bottom to top.
[0042] Continue to refer to Figure 1 , Figure 3 In a further optimized scheme, the fixed connector 3 is provided with a through groove 31 along its own thickness direction. The through groove 31 is configured to engage the steel cable 6 extending along the C side direction of the frame 4 so that the steel cable 5 supports the pressure block 1.
[0043] refer to Figure 1 , Figure 3 , Figure 5 In a further optimized design, through holes 32 are provided on both sides of the fixed connector 3. The through holes 32 are configured to be passed through by both ends of the U-bolt 7 so that the frames 4 of two adjacent photovoltaic modules are fixed together.
[0044] With the above connection structure, the installation process of this utility model is as follows: First, the bottom wall of the lower pressure block 1 and the frame 4 are connected by the limiting groove 123, and the inner surface of the second bearing part 22 is attached to the outer surface of the first bearing part 11 to form the limiting space 10 and the fixing space 20. Then, the fixing connector 3 is placed in the fixing space 20, and the lower pressure block 1, the upper pressure block 2 and the fixing connector 3 are firmly connected by the mounting bolt 5. The fixing connector 3 is then installed on the steel cable 6 by the through groove 31. Finally, the frames 4 of the two adjacent photovoltaic modules are fixed together on the steel cable 6 by the U-bolt 7, thus completing the installation process of the photovoltaic module.
[0045] Based on the above method, since the upper pressure block 2 and the lower pressure block 1 adopt the pre-fixing operation, the high-altitude installation process is changed to be carried out on the ground. The frame 4 can be temporarily fixed to the steel cable 6 through the fixed connector 3, thereby reducing the installation difficulty of photovoltaic modules. Even without manual support, the frame will not slip, reducing the need for manpower and improving the installation efficiency.
[0046] Example 2
[0047] refer to Figures 6-8 This utility model also provides another photovoltaic bracket connection structure, which differs from Embodiment 1 in that the first mounting part 12 adopts an optimized limiting structure.
[0048] The optimized limiting structure includes a limiting barb 124 and a limiting opening 125 that cooperates with the limiting barb 124. For details, see [link to documentation]. Figure 7 The limiting port 125 is connected to the inner surface of the side wall of the frame 4, and the opening direction of the limiting port 125 is parallel to the direction of side B of the frame 4; see also Figure 8 The limiting hook 124 faces the opening direction of the limiting port 125 and is connected to the outer surface of the side portion 121.
[0049] refer to Figures 6-8 In the further optimized scheme, there are two limit hooks 124 and two limit openings 125. The two limit hooks 124 and the two limit openings 125 are distributed along the B side direction of the frame 4, thereby preventing the frame 4 from slipping off from the B side direction.
[0050] With the above connection structure, the installation process of this utility model is as follows: First, the bottom wall of the lower pressure block 1 and the frame 4 are connected by the cooperation of the limiting hook 124 and the limiting port 125. The inner surface of the second bearing part 22 is attached to the outer surface of the first bearing part 11 to form the limiting space 10 and the fixing space 20. Then, the fixing connector 3 is placed in the fixing space 20. The lower pressure block 1, the upper pressure block 2 and the fixing connector 3 are firmly connected by the mounting bolt 6. The fixing connector 3 is further installed on the steel cable 6 through the through groove 31. Finally, the frames 4 of the two adjacent photovoltaic modules are fixed together on the steel cable 6 by the U-bolt 7, thus completing the installation process of the photovoltaic module.
[0051] Based on the above method, since the upper pressure block 2 and the lower pressure block 1 adopt the pre-fixing operation, the high-altitude installation process is changed to be carried out on the ground. At the same time, the combination design of the limiting hook 124 and the limiting port 125 effectively prevents the frame 4 from slipping off from the B side, improving the connection firmness of the pre-fixing operation. The frame 4 can be temporarily fixed on the steel cable 6 through the fixed connector 3, thereby reducing the installation difficulty of the photovoltaic module. Even without manual support, the frame will not slip, reducing the need for manual labor and improving the installation efficiency.
[0052] Furthermore, this utility model also provides a flexible photovoltaic module, including a photovoltaic support connection structure as described in either Embodiment 1 or Embodiment 2.
[0053] The basic concepts have been described above. Obviously, for those skilled in the art, the above disclosure is merely illustrative and does not constitute a limitation of this application. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements, and corrections to this application. Such modifications, improvements, and corrections are suggested in this application, and therefore remain within the spirit and scope of the exemplary embodiments of this application.
[0054] Furthermore, this application uses specific terms to describe embodiments of the application. For example, "an embodiment," "one embodiment," and / or "some embodiments" refer to a particular feature, structure, or characteristic related to at least one embodiment of the application. Therefore, it should be emphasized and noted that "an embodiment," "one embodiment," or "an alternative embodiment" mentioned twice or more in different locations in this specification do not necessarily refer to the same embodiment. In addition, certain features, structures, or characteristics in one or more embodiments of the application can be appropriately combined.
[0055] Similarly, it should be noted that, in order to simplify the description of the present application and thus aid in the understanding of one or more embodiments of the invention, the foregoing description of the embodiments of the present application sometimes combines multiple features into a single embodiment, drawing, or description thereof. However, this disclosure method does not imply that the subject matter of the application requires more features than those mentioned in the claims. In fact, the embodiments contain fewer features than all the features of the single embodiments disclosed above.
[0056] In some embodiments, numbers describing the quantity of components and attributes are used. It should be understood that such numbers used in the description of embodiments are modified in some examples with the terms "approximately," "approximately," or "generally." Unless otherwise stated, "approximately," "approximately," or "generally" indicates that the numbers are allowed to vary by ±20%. Accordingly, in some embodiments, the numerical parameters used in the specification and claims are approximate values, which may be changed depending on the characteristics required by individual embodiments. In some embodiments, numerical parameters should take into account specified significant digits and employ a general method of digit reservation. Although the numerical ranges and parameters used to confirm their breadth of scope in some embodiments of this application are approximate values, in specific embodiments, such values are set as precisely as feasible.
[0057] Although this application has been described with reference to specific embodiments, those skilled in the art should recognize that the above embodiments are only used to illustrate this application, and various equivalent changes or substitutions can be made without departing from the spirit of this application. Therefore, any changes or modifications to the above embodiments within the essential spirit of this application will fall within the scope of the claims of this application.
Claims
1. A photovoltaic support connection structure, characterized in that, include: A pressing block, the pressing block comprising a first bearing portion and a first mounting portion; The upper pressure block includes a second bearing part and a second mounting part, wherein a portion of the inner surface of the second bearing part is attached and fixed to the outer surface of the first bearing part, and the outer surface of the second mounting part and the outer surface of the first mounting part form a limiting space, which is configured to accommodate the frame of the photovoltaic module; A fixed connector is located within a fixed space enclosed by the inner surface of the first bearing portion and another portion of the inner surface of the second bearing portion, wherein the outer surface of the top of the fixed connector is fitted and fixed to the inner surface of the second bearing portion.
2. The photovoltaic support connection structure as described in claim 1, characterized in that, The first mounting part is provided with a limiting structure, which is configured to cause the frame to abut and be fixed to the pressing block.
3. The photovoltaic support connection structure as described in claim 2, characterized in that, The first mounting portion includes a side portion that is connected to one end of the first support portion and extends bent relative to the first support portion, and a bottom portion that is connected to the other end of the side portion and extends toward the C-side of the frame.
4. The photovoltaic support connection structure as described in claim 3, characterized in that, The limiting structure includes a limiting groove, wherein the limiting groove is disposed at one end of the bottom edge away from the side edge and cooperates with the bottom wall of the frame away from its side wall.
5. The photovoltaic support connection structure as described in claim 3, characterized in that, The limiting structure includes a limiting barb and a limiting opening that cooperates with the limiting barb. The limiting opening is connected to the inner surface of the side wall of the frame. The opening direction of the limiting opening is parallel to the B-side direction of the frame. The limiting barb faces the opening direction of the limiting opening and is connected to the outer surface of the side.
6. The photovoltaic bracket connection structure as described in claim 5, wherein there are two limiting hooks and two limiting openings, wherein the two limiting hooks and the two limiting openings are distributed along the B-side direction of the frame.
7. The photovoltaic support connection structure as described in any one of claims 1-6, characterized in that, The top of the first bearing part, the second bearing part, and the fixed connector are fixed together by mounting bolts.
8. The photovoltaic support connection structure as described in any one of claims 1-6, characterized in that, The fixed connector has a through groove along its own thickness direction. The through groove is configured to engage a steel cable extending along the C-side of the frame so that the steel cable supports the pressure block.
9. The photovoltaic support connection structure as described in any one of claims 1-6, characterized in that, The fixing connector has through holes on both sides, which are configured to be passed through by both ends of a U-bolt to fix the frames of two adjacent photovoltaic modules together.
10. A flexible photovoltaic support structure, characterized in that, Including the photovoltaic support connection structure as described in any one of claims 1-9.