A profile mounting assembly
Patent Information
- Application Number
- CN202522512523.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-26
AI Technical Summary
在安装之前,需要在型材和支架上都开设安装孔,在开设安装孔后光伏板的位置已经固定,无法进行后续微调,使用灵活性差
在固定型材时,将型材放置在基座的第一表面上,并使型材的一侧与抵接部相抵,之后转动压合件至第一位置,使压合件分别与型材的顶面和侧面相抵,之后通过锁紧件将基座与压合件锁紧固定即可完成安装。本方案中通过基座和压合件配合将型材压紧固定,无需在型材上开设安装孔,从而减少生产工序。在安装过程中,可通过使调整部相对基座滑移,来调整基座与锁紧件的相对安装位置,从而调整光伏板的安装位置,方便对光伏板的位置进行调整,安装灵活性更高。
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Figure CN224909423U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic power generation technology, and in particular to a profile installation component. Background Technology
[0002] With the development of science and technology, the utilization of energy is receiving more and more attention, and the role of photovoltaic power generation technology in life is becoming more and more prominent. Photovoltaic power generation technology can convert light energy into electrical energy, making full use of the energy in nature.
[0003] Photovoltaic panels are typically mounted on profiles, which are then secured to brackets with bolts to complete the installation. Before installation, mounting holes need to be drilled in both the profiles and the brackets. Once these holes are drilled, the position of the photovoltaic panels is fixed, making subsequent fine-tuning impossible and resulting in poor flexibility. Utility Model Content
[0004] To overcome the problems existing in related technologies, this utility model provides a profile installation component.
[0005] To achieve the above and other related objectives, this utility model provides the following technical solution: a profile mounting assembly, comprising: A base having a first surface for supporting a profile, and an abutment portion fixed on the base for abutting against one side of the profile; A pressing member hinged to the base, the pressing member having a first position, wherein when the pressing member is in the first position, at least a portion of the pressing member abuts against the top surface of the profile, and at least a portion of the pressing member abuts against the side of the profile away from the abutment portion; A locking member is provided to apply a clamping force to the pressing member pointing towards the base. The locking member includes an adjusting part and a clamping part. An adjusting groove is provided on a first surface of the base for the adjusting part to slide along a first direction. The first direction is set at an angle to the rotation axis direction of the pressing member. The adjusting groove restricts the rotation of the adjusting part. The clamping part is used to apply a clamping force to the pressing member.
[0006] In an exemplary embodiment of this utility model, the first surface of the base is provided with a plurality of protrusions arranged along the first direction in the length direction, and any two adjacent protrusions form the adjustment groove. The adjustment part includes a pair of opposing limiting surfaces, the two limiting surfaces abutting against the two protrusions that constitute the adjustment groove, and each limiting surface abutting against the protrusions at least two intervals along the first direction.
[0007] In an exemplary embodiment of this utility model, the limiting surface is configured as a plane, and the extending direction of the limiting surface is set along the first direction.
[0008] In an exemplary embodiment of this utility model, two clamping parts are provided, and the two clamping parts are respectively provided on both sides of the adjusting part.
[0009] In an exemplary embodiment of this utility model, the base has a first end and a second end disposed opposite to each other, the abutting portion is disposed at the first end, and the connection position between the base and the pressing member is disposed at the second end.
[0010] In an exemplary embodiment of this utility model, the pressing member has a third end and a fourth end disposed opposite to each other, the fourth end of the pressing member is connected to the second end of the base, and the third end of the pressing member abuts against one side of the profile.
[0011] In an exemplary embodiment of this utility model, the third end of the pressing member is bent to form an abutment surface that fits against the side of the profile.
[0012] In an exemplary embodiment of this utility model, the abutting portion is provided with a plurality of first reinforcing ribs, and the pressing member is provided with a plurality of second reinforcing ribs.
[0013] In an exemplary embodiment of this utility model, the locking member further includes a screw, which is fixed to the adjusting part; The base has a through hole for the screw to pass through, and the through hole allows the screw to slide along the first direction; The profile mounting assembly also includes a threaded tightening member assembled on the screw.
[0014] In an exemplary embodiment of this utility model, a washer is provided between the threaded tightening member and the base, and the threaded tightening member and the washer are pre-assembled by heat shrink film.
[0015] The technical solutions provided by the embodiments of this utility model may include the following beneficial effects: When fixing the profile, place the profile on the first surface of the base, ensuring one side of the profile abuts against the abutment part. Then, rotate the pressing component to the first position, abutting the pressing component against the top and side surfaces of the profile. Finally, lock the base and pressing component together using the locking component to complete the installation. This solution uses the base and pressing component to press and fix the profile, eliminating the need for mounting holes in the profile and reducing production steps. During installation, the relative installation position of the base and locking component can be adjusted by sliding the adjusting part relative to the base, thereby adjusting the installation position of the photovoltaic panel and facilitating position adjustments, resulting in greater installation flexibility.
[0016] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit the present invention. Attached Figure Description
[0017] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.
[0018] Figure 1 This is a schematic diagram showing the profile mounting assembly fixing the profile according to an exemplary embodiment of the present invention; Figure 2 This is a schematic diagram of a profile mounting assembly according to an exemplary embodiment of the present invention; Figure 3 This is a schematic diagram illustrating the cooperation relationship between the protrusion and the adjustment part according to an exemplary embodiment of the present invention.
[0019] Figure label: 100, Base; 110, First surface; 120, Abutting part; 121, First reinforcing rib; 130, Adjusting groove; 140, Protrusion; 150, First end; 160, Second end; 170, Through hole; 200, Pressing part; 210, First position; 220, Third end; 230, Fourth end; 240, Second reinforcing rib; 300, Locking part; 310, Adjusting part; 311, Limiting surface; 312, Protrusion; 320, Pressing part; 330, Screw; 400, Threaded tightening part; 500, Washer; 600, Profile. Detailed Implementation
[0020] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. In the following description, when referring to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this invention. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this invention as detailed in the appended claims.
[0021] With the development of technology, energy utilization is receiving increasing attention, and photovoltaic (PV) power generation technology is playing an increasingly prominent role in daily life. PV power generation technology can convert light energy into electrical energy, making full use of natural energy. PV panels are typically installed on profiles, which are then fixed to brackets with bolts to complete the installation. Before installation, mounting holes need to be drilled in both the profiles and the brackets. Once the mounting holes are drilled, the position of the PV panel is fixed, making subsequent fine-tuning impossible and resulting in poor flexibility.
[0022] Based on this, the present invention provides a profile installation assembly. When fixing the profile, the profile is placed on the first surface of the base, with one side of the profile abutting against the abutment part. Then, the pressing member is rotated to the first position, so that the pressing member abuts against the top and side surfaces of the profile respectively. Finally, the base and the pressing member are locked together by the locking member to complete the installation. In this solution, the profile is pressed and fixed by the cooperation of the base and the pressing member, eliminating the need to drill mounting holes in the profile, thus reducing production steps. During installation, the relative installation position of the base and the locking member can be adjusted by sliding the adjusting part relative to the base, thereby adjusting the installation position of the photovoltaic panel, facilitating the adjustment of the photovoltaic panel's position and providing greater installation flexibility.
[0023] Please see Figure 1 and Figure 2 An exemplary embodiment of this utility model provides a profile mounting assembly, which includes a base 100, a pressing member 200, and a locking member 300. The base 100 has a first surface 110 for supporting a profile 600, the first surface 110 being the upper surface of the base 100 and being arranged in a horizontal direction. An abutment portion 120 is fixed on the base 100 for abutting against one side of the profile 600.
[0024] The pressing member 200 is hinged to the base 100. The pressing member 200 has a first position 210, which is the assembly position when the profile 600 is fixed. When the pressing member 200 is in the first position 210, at least a portion of the pressing member 200 abuts against the top surface of the profile 600, and at least a portion of the pressing member 200 abuts against the side of the profile 600 away from the abutting portion 120, thereby making the pressing member 200 cooperate with the base 100 to limit the profile 600 in the vertical direction, and the pressing member 200 cooperates with the abutting portion 120 to limit the profile 600 in the horizontal direction.
[0025] The locking member 300 is used to apply a clamping force to the pressing member 200 pointing towards the base 100. The locking member 300 includes an adjusting part 310 and a clamping part 320. An adjusting groove 130 is provided on the first surface 110 of the base 100 for the adjusting part 310 to slide along a first direction. The first direction is angled with the rotation axis direction of the pressing member 200. For example, the first direction could be... Figure 1 The first direction is perpendicular to the rotation axis of the pressing member 200, and the adjusting groove 130 restricts the rotation of the adjusting part 310. The clamping part 320 is used to apply clamping force to the pressing member 200.
[0026] For example, the adjustment groove 130 includes a pair of opposing groove walls, which respectively abut against one side of the adjustment part 310, thereby restricting the adjustment part 310 to slide only along the extension direction of the adjustment groove 130.
[0027] For example, the cross-section of the adjustment part 310 can be set to a rectangle, so that the adjustment part 310 cannot rotate in the adjustment groove 130, thereby maintaining the stability of the adjustment part 310. In an alternative embodiment, the shape of the adjustment part 310 is not limited, as long as it can fit the shape of the adjustment groove 130 and cannot rotate.
[0028] For example, the clamping force applied to the pressing member 200 can be provided to the clamping portion 320 by bolts. In an alternative embodiment, the clamping force can also be provided to the clamping portion 320 by riveting.
[0029] In the profile mounting assembly provided in this embodiment, when fixing the profile 600, the profile 600 is placed on the first surface 110 of the base 100, and one side of the profile 600 abuts against the abutment part 120. Then, the pressing member 200 is rotated to the first position 210, so that the pressing member 200 abuts against the top surface and the side surface of the profile 600 respectively. Then, the base 100 and the pressing member 200 are locked and fixed by the locking member 300 to complete the installation. In this solution, the profile 600 is pressed and fixed by the cooperation of the base 100 and the pressing member 200, eliminating the need to open mounting holes on the profile 600, thereby reducing production steps. During the installation process, the relative installation position of the base 100 and the locking member 300 can be adjusted by sliding the adjusting part 310 relative to the base 100, thereby adjusting the installation position of the photovoltaic panel, which facilitates the adjustment of the photovoltaic panel position and provides greater installation flexibility.
[0030] In one exemplary embodiment, please refer to Figure 2 and Figure 3 The first surface 110 of the base 100 is provided with a plurality of protrusions 140 arranged along the first direction in the length direction. Any two adjacent protrusions 140 form an adjustment groove 130. The adjustment part 310 includes a pair of opposing limiting surfaces 311. The two limiting surfaces 311 abut against the two protrusions 140 that form the adjustment groove 130 respectively, and each limiting surface 311 abuts against the protrusions 140 at least two places along the first direction at intervals.
[0031] For example, the limiting surface 311 is set as a plane, and the extending direction of the limiting surface 311 is set along the first direction. Along the extending direction of the limiting surface 311, the limiting surface 311 abuts against the protrusions 140, thereby making the adjusting part 310 in stable contact with the two protrusions 140, preventing the adjusting part 310 from rotating due to shaking during the sliding process, and improving the stability of the adjusting part 310 sliding relative to the base 100. In an alternative embodiment, two protrusions 312 are provided at intervals along the first direction on the limiting surface 311, and both protrusions 312 abut against the same protrusion 140, thereby making the protrusions 312 in multi-point contact with each protrusion 140, preventing the adjusting part 310 from rotating due to shaking during the sliding process.
[0032] For example, the contact surface between the protrusion 140 and the adjustment part 310 is set as an arc surface, and the shape of the adjustment part 310 is adapted to the shape of the protrusion 140. The arc-shaped contact surface can disperse the stress generated by the mutual compression between the adjustment part 310 and the protrusion 140, thereby allowing the adjustment part 310 to slide more smoothly relative to the base 100.
[0033] By making the adjustment part 310 make multi-point contact with each protrusion 140 through the solution of this embodiment, the protrusion 140 can restrict the rotation of the adjustment part 310, thereby making the adjustment part 310 more stable during the sliding process relative to the base 100.
[0034] In one exemplary embodiment, please refer to Figure 1 There are two clamping parts 320, which are respectively located on both sides of the adjusting part 310. The bottom surfaces of the two clamping parts 320 abut against the top surface of the pressing part 200.
[0035] The solution in this embodiment allows for multi-point pressure application to the pressing member 200 via two pressing parts 320, thereby improving the stability of pressing and fixing the pressing member 200, and consequently improving the stability of fixing the profile 600.
[0036] In one exemplary embodiment, please refer to Figure 1 The base 100 has a first end 150 and a second end 160 disposed opposite to each other. The first end 150 and the second end 160 are respectively set as the two ends of the base 100 along a first direction. The abutment portion 120 is provided at the first end 150, and the connection position between the base 100 and the pressing member 200 is located at the second end 160. The pressing member 200 has a third end 220 and a fourth end 230 disposed opposite to each other. The third end 220 and the fourth end 230 are respectively set as the two ends of the pressing member 200 along the first direction. The fourth end 230 of the pressing member 200 is connected to the second end 160 of the base 100, and the third end 220 of the pressing member 200 abuts against one side of the profile 600.
[0037] In this embodiment, the profile 600 is placed on the base 100 near the first end 150. Then, the pressing part is rotated to rotate relative to the base 100, and the profile 600 is pressed and fixed on the base 100. Since the profile 600 is arranged horizontally between the abutment part 120 and the connection position between the pressing part 200 and the base 100, by setting the connection positions between the abutment part 120 and the pressing part 200 and the base 100 at the two ends respectively, the space of the base 100 can be fully utilized and the space utilization rate can be improved.
[0038] In one exemplary embodiment, please refer to Figure 1The third end 220 of the press-fit part 200 is bent to form an abutment surface that fits against the side of the profile 600.
[0039] By bending the third end 220 of the pressing member 200 to form the contact surface of the profile 600, the contact area between the pressing member 200 and the profile 600 is increased, thereby improving the stability of the profile 600 in the horizontal direction after the pressing member 200 and the base 100 fix the profile 600.
[0040] In one exemplary embodiment, please refer to Figure 1 and Figure 2 The abutment portion 120 is provided with a plurality of first reinforcing ribs 121, and the pressing member 200 is provided with a plurality of second reinforcing ribs 240. The plurality of first reinforcing ribs 121 are provided on the side of the abutment portion 120 opposite to the profile 600, and the extension direction of the first reinforcing ribs 121 is arranged in the vertical direction. The first reinforcing ribs 121 can improve the mechanical strength of the abutment portion 120 and prevent the abutment portion 120 from deforming due to excessive pressure during the process of pressing the profile 600 by the pressing member 200 and the base 100. Multiple second reinforcing ribs 240 are provided on the surface of the pressing member 200 facing away from the profile 600. The second reinforcing ribs 240 connect the bent third end 220 of the pressing member 200 to the main body, thereby distributing the pressure on the third end 220 of the pressing member 200 evenly on the pressing member 200, improving the compressive strength of the pressing member 200, and preventing the third end 220 of the pressing member 200 from deforming due to excessive pressure during the process of pressing the profile 600 together with the base 100.
[0041] In one exemplary embodiment, please refer to Figure 1 The locking component 300 also includes a screw 330, which is fixed to the lower surface of the adjusting part 310. The base 100 has a through hole 170 for the screw 330 to pass through, allowing the screw 330 to slide along a first direction, thereby facilitating the adjustment of the relative fixed position between the locking component 300 and the base 100, and realizing the adjustment of the photovoltaic panel's position. The profile mounting assembly also includes a threaded tightening component 400 assembled on the screw 330.
[0042] For example, the threaded tightening member 400 is configured as a nut, and the threaded tightening member 400 is threadedly assembled with the screw 330. By tightening the threaded tightening member 400, a clamping force is applied to the clamping part 320, thereby causing the base 100 to cooperate with the pressing member 200 to clamp and fix the profile 600.
[0043] In this embodiment, the threaded tightening member 400 applies a clamping force to the pressing part 320, thereby causing the base 100 and the pressing member 200 to cooperate and press and fix the profile 600. At the same time, the screw 330 can slide relative to the through hole 170 in the first direction, thereby allowing the locking member 300 to slide relative to the base 100 in the first direction, thus adjusting the fixed position of the base 100, and consequently adjusting the position of the photovoltaic panel, making the installation of the photovoltaic panel more flexible.
[0044] In one exemplary embodiment, please refer to Figure 1 A washer 500 is provided between the threaded tightening part 400 and the base 100, and the threaded tightening part 400 and the washer 500 are pre-assembled by heat shrink film.
[0045] For example, washer 500 can be configured as a closed washer 500 or a spring washer 500. Washer 500 increases the friction of threaded fastener 400, thereby preventing threaded fastener 400 from loosening. Alternatively, in an alternative embodiment, closed washer 500 and spring washer 500 can be used simultaneously to further increase the friction of threaded fastener 400 and further enhance the anti-loosening effect.
[0046] With the solution of this embodiment, while using the washer 500 to prevent the threaded tightening member 400 from loosening, the washer 500 and the threaded tightening member 400 can be pre-assembled by heat shrink film. During the installation process, it is not necessary to put the washer 500 and the threaded tightening member 400 on the screw 330 one by one. Only one installation action is needed to install the washer 500 and the threaded tightening member 400 at the same time, which improves the installation efficiency.
[0047] During assembly, the profile 600 is placed on the first surface 110 of the base 100, with one side of the profile 600 abutting against the abutment part 120. Then, the pressing member 200 is rotated to the first position 210, causing it to abut against the top and side surfaces of the profile 600. Next, the screw 330 of the locking member 300 is passed through the mounting hole on the bracket, and the threaded tightening member 400, along with the washer 500, is installed onto the screw 330, thus initially installing the profile 600. Subsequently, by sliding the locking member 300 and the base 100 relative to each other along a first direction, the installation position of the profile 600 is adjusted, thereby allowing for adjustment of the photovoltaic panel's installation position and improving the flexibility of photovoltaic panel installation.
[0048] This invention uses the base 100 and the pressing component 200 to press and fix the profile 600, eliminating the need for mounting holes in the profile 600 and reducing production steps. During installation, the relative installation position of the base 100 and the locking component 300 can be adjusted by sliding the adjusting part 310 relative to the base 100, thereby adjusting the installation position of the photovoltaic panel and facilitating the adjustment of the photovoltaic panel's position, resulting in greater installation flexibility.
[0049] It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.
[0050] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0051] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0052] Other embodiments of the present invention will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art not disclosed herein.
[0053] It should be understood that this utility model is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope.
Claims
1. A profile mounting assembly, characterized in that, include: A base (100) having a first surface (110) for supporting a profile (600) and an abutment portion (120) fixed on the base (100) for abutting against one side of the profile (600); A pressing member (200) is hinged to the base (100), the pressing member (200) having a first position (210), when the pressing member (200) is in the first position (210), at least a portion of the pressing member (200) abuts against the top surface of the profile (600), and at least a portion of the pressing member (200) abuts against the side of the profile (600) away from the abutment portion (120); A locking member (300) is used to apply a clamping force to the pressing member (200) pointing towards the base (100). The locking member (300) includes an adjusting part (310) and a clamping part (320). An adjusting groove (130) is provided on the first surface (110) of the base (100) for the adjusting part (310) to slide along a first direction. The first direction is set at an angle to the rotation axis direction of the pressing member (200). The adjusting groove (130) restricts the rotation of the adjusting part (310). The clamping part (320) is used to apply a clamping force to the pressing member (200).
2. The profile mounting assembly according to claim 1, characterized in that, The first surface (110) of the base (100) is provided with a plurality of protrusions (140) arranged along the first direction in the length direction. Any two adjacent protrusions (140) form the adjustment groove (130). The adjustment part (310) includes a pair of opposing limiting surfaces (311). The two limiting surfaces (311) abut against the two protrusions (140) that constitute the adjustment groove (130), and each limiting surface (311) abuts against the protrusion (140) at least two places along the first direction at intervals.
3. The profile mounting assembly according to claim 2, characterized in that, The limiting surface (311) is set as a plane, and the extension direction of the limiting surface (311) is set along the first direction.
4. The profile mounting assembly according to claim 1, characterized in that, Two clamping parts (320) are provided, and the two clamping parts (320) are respectively provided on both sides of the adjusting part (310).
5. The profile mounting assembly according to claim 1, characterized in that, The base (100) has a first end (150) and a second end (160) disposed opposite to each other. The abutment part (120) is disposed at the first end (150), and the connection position between the base (100) and the pressing member (200) is disposed at the second end (160).
6. The profile mounting assembly according to claim 5, characterized in that, The pressing member (200) has a third end (220) and a fourth end (230) disposed opposite to each other. The fourth end (230) of the pressing member (200) is connected to the second end (160) of the base (100), and the third end (220) of the pressing member (200) abuts against one side of the profile (600).
7. The profile mounting assembly according to claim 6, characterized in that, The third end (220) of the press-fitting member (200) is bent to form an abutment surface that fits against the side of the profile (600).
8. The profile mounting assembly according to claim 1, characterized in that, The abutting part (120) is provided with a plurality of first reinforcing ribs (121), and the pressing part (200) is provided with a plurality of second reinforcing ribs (240).
9. The profile mounting assembly according to any one of claims 1-8, characterized in that, The locking member (300) further includes a screw (330), which is fixed to the adjusting part (310); The base (100) has a through hole (170) for the screw (330) to pass through, and the through hole (170) allows the screw (330) to slide along the first direction; The profile mounting assembly also includes a threaded fastener (400) fitted to the screw (330).
10. The profile mounting assembly according to claim 9, characterized in that, A washer (500) is provided between the threaded tightening member (400) and the base (100), and the threaded tightening member (400) and the washer (500) are pre-assembled by heat shrink film.