A detection device for an optical module

CN224909489UActive Publication Date: 2026-10-27CHENGDU WEIWEI PILOT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522591431.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-10-27
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于提供一种用于光模块的检测装置,解决目前不便于通过人眼完成高精度自动化定位与外观检查光模块的问题

Benefits of technology

通过激光位移传感器和检测组件,配合X轴组件和Y轴组件,实现光模块生产中使用相机镜头进行观察并检测,完成高精度自动化定位与外观检查,且激光位移传感器可实时感应整体装置的位置,从而控制X轴组件和Y轴组件驱动加工装置和检测组件移动,从而能够对光模块的不同位置进行加工和检测。

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Abstract

The utility model discloses a detection device for optical module, include: X axle subassembly, locate Y axle subassembly on X axle subassembly, and locate Z axle subassembly on Y axle subassembly, fixed frame is located on Z axle subassembly, install detection subassembly and laser displacement sensor on fixed frame, detection subassembly with laser displacement sensor are close to each other setting, the utility model has the following beneficial effect: through laser displacement sensor and detection subassembly, cooperate X axle subassembly and Y axle subassembly, realize the observation and detection using camera lens in optical module production, complete high accuracy automation positioning and appearance inspection, and laser displacement sensor can real -time response the position of integral device to control X axle subassembly and Y axle subassembly drive processing device and detection subassembly remove to be able to process and detect the different position of optical module.
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Description

Technical Field

[0001] This utility model relates to the field of optical module testing, and in particular to a testing device for optical modules. Background Technology

[0002] Optical modules are optoelectronic devices that perform photoelectric and electro-optical conversion. With the development of optical communication technology, the integration level of optical communication products is getting higher and higher, and the structure is becoming more and more refined. Therefore, during the production process of optical modules, due to the high precision required for optical module production, the processing equipment cannot perform high-precision automated positioning and appearance inspection by human eyes, and it is also inconvenient to control the drive device to move the processing equipment. Therefore, a detection device for optical modules is needed to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a detection device for optical modules, which solves the problem that it is currently inconvenient to perform high-precision automated positioning and visual inspection of optical modules by human eyes.

[0004] To achieve this objective, the present invention adopts the following technical solution: A detection device for an optical module, comprising: An X-axis assembly, a Y-axis assembly disposed on the X-axis assembly, and a Z-axis assembly disposed on the Y-axis assembly; A mounting bracket is provided on the Z-axis assembly. A detection component and a laser displacement sensor are installed on the mounting bracket, and the detection component and the laser displacement sensor are arranged close to each other.

[0005] Furthermore, the detection component includes a camera and a lens mounted on the mounting bracket, with the camera and lens mounted one above the other.

[0006] Furthermore, the fixing frame is configured as an L-shaped structure, with the detection component and the laser displacement sensor both mounted on the horizontal arm of the fixing frame, and the vertical arm of the fixing frame mounted on the Z-axis component.

[0007] Furthermore, the X-axis assembly includes an X-axis mount, the interior of which forms a cavity.

[0008] Furthermore, the X-axis assembly also includes an X-axis motor mounted on one end of the X-axis mount and an X-axis rod connected to the output end of the X-axis motor. One end of the X-axis rod extends into the interior of the X-axis mount, and an X-axis guide block is provided on the exterior of the X-axis rod.

[0009] Furthermore, the Y-axis assembly includes a Y-axis seat disposed on the X-axis guide block and a Y-axis slide rail disposed on the Y-axis seat, wherein the Y-axis guide block slides on the Y-axis slide rail.

[0010] Furthermore, the Y-axis assembly also includes a Y-axis motor mounted on one end of the Y-axis seat and a Y-axis rod connected to the output end of the Y-axis motor, with the Y-axis guide block located outside the Y-axis rod.

[0011] Furthermore, a column is fixedly mounted on the Y-axis guide block.

[0012] Furthermore, the Z-axis assembly includes a Z-axis seat located on one side of the column and a Z-axis motor mounted on the Z-axis seat, with the fixing bracket mounted on the Z-axis seat.

[0013] Furthermore, a base is fixedly provided at the bottom of the X-axis seat.

[0014] Compared with the prior art, the present invention has the following beneficial effects: By using a laser displacement sensor and detection components, along with X-axis and Y-axis components, the production of optical modules can be achieved by using a camera lens for observation and inspection, completing high-precision automated positioning and appearance inspection. The laser displacement sensor can sense the position of the entire device in real time, thereby controlling the X-axis and Y-axis components to drive the processing and detection components to move, thus enabling processing and inspection of different positions of the optical module. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0017] Figure 1 This is the first three-dimensional schematic diagram of the whole; Figure 2 This is a schematic diagram of the second three-dimensional structure as a whole.

[0018] Illustration: 1. Base; 2. X-axis assembly; 201. X-axis seat; 202. X-axis motor; 203. X-axis rod; 204. X-axis guide block; 3. Y-axis assembly; 301. Y-axis seat; 302. Y-axis motor; 303. Y-axis slide rail; 304. Y-axis guide block; 4. Column; 5. Z-axis seat; 6. Z-axis motor; 7. Mount; 8. Camera; 9. Lens; 10. Laser displacement sensor. Detailed Implementation

[0019] To make the utility model's objectives, features, and advantages more apparent and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0020] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.

[0021] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0022] This utility model embodiment provides a detection device for optical modules. Please refer to [link / reference]. Figure 1 and Figure 2 It includes: an X-axis assembly 2 and a mounting bracket 7, a Y-axis assembly 3 mounted on the X-axis assembly 2, and a Z-axis assembly mounted on the Y-axis assembly 3; the mounting bracket 7 is mounted on the Z-axis assembly, and a detection component and a laser displacement sensor 10 are mounted on the mounting bracket 7, with the detection component and the laser displacement sensor 10 arranged close to each other.

[0023] like Figure 1 and Figure 2As shown, the X-axis assembly 2 provides the basis for the entire detection device to move in the horizontal direction (X direction). The Y-axis assembly 3 is mounted on the X-axis assembly 2 and can move in the horizontal direction (Y direction) perpendicular to the X-axis. The Z-axis assembly is mounted on the Y-axis assembly 3 and can move in the vertical direction (Z direction). These three axis assemblies cooperate with each other to form a motion system in three-dimensional space, enabling the components mounted on the Z-axis assembly to move flexibly in three-dimensional space.

[0024] The mounting bracket 7 serves as the mounting carrier for the detection component and the laser displacement sensor 10, securely connecting them to the Z-axis assembly, enabling the detection component and the laser displacement sensor 10 to move in three-dimensional space along with the Z-axis assembly.

[0025] The detection component is used to perform visual inspection and other detection operations on the optical module, and to acquire image information of the optical module. The laser displacement sensor 10 is used to sense the position information of the entire device in real time and to feed the position signal back to the control system. The two are set close to each other so that the laser displacement sensor 10 can accurately obtain relevant information about the position of the detection component during the detection process and adjust the position of the device in a timely manner.

[0026] Specific process: The operator starts the detection device, the control system initializes, and each axis assembly (X-axis assembly 2, Y-axis assembly 3, Z-axis assembly) returns to its initial position. The detection assembly and laser displacement sensor 10 enter standby mode. The laser displacement sensor 10 starts working, sensing the current position information of the device in real time and feeding this information back to the control system. The control system calculates the target position that the detection assembly needs to reach based on the preset detection program and the position information of the optical module. Then, it controls the X-axis motor 202, Y-axis motor 302, and Z-axis motor 6 to rotate respectively. The X-axis motor 202 drives the X-axis rod 203 to rotate, causing the X-axis guide block 204 to move on the X-axis seat 201, thereby moving the Y-axis assembly 3 in the X direction; Y The X, Y, and Z axis motors 302 drive the Y-axis rod to rotate, causing the Y-axis guide block 304 to slide on the Y-axis slide rail 303, thus moving the Z-axis assembly in the Y direction. The Z-axis motor 6 drives the Z-axis seat 5 to move in the vertical direction, eventually moving the fixed frame 7 (carrying the detection assembly and laser displacement sensor 10) to the vicinity of the target position. When approaching the target position, the laser displacement sensor 10 continuously feeds back position information. The control system further fine-tunes the movement of the X, Y, and Z axis assemblies based on the feedback information, so that the detection assembly (camera 8 and lens 9) is accurately aligned with the part of the optical module to be detected. Then, the detection assembly starts to work, the camera 8 captures an image of the optical module, and transmits the image information to the control system for analysis and processing, completing the inspection tasks such as appearance inspection.

[0027] Please see Figure 1 and Figure 2The detection component includes a camera 8 and a lens 9 mounted on a mounting frame 7. The camera 8 and lens 9 are mounted one above the other. The mounting frame 7 is configured as an L-shaped structure. The detection component and the laser displacement sensor 10 are both mounted on the horizontal arm of the mounting frame 7. The vertical arm of the mounting frame 7 is mounted on the Z-axis component.

[0028] like Figure 1 and Figure 2 As shown, camera 8 is used to capture image information of the optical module and is a key device for acquiring detection data; lens 9 plays the role of focusing and imaging. Together with camera 8, it can clearly present the details of the optical module. The one-on-one installation method makes the camera 8 and lens 9 more compact in structure, which is convenient for installation and debugging. At the same time, it is also conducive to ensuring the stability and accuracy of imaging. The focus is on using camera 8 and lens 9 to detect the optical module, which will not be described in detail in this embodiment.

[0029] The L-shaped mounting bracket 7 provides a reasonable installation space layout for the detection component and the laser displacement sensor 10. Its horizontal arm is used to install the detection component and the laser displacement sensor 10, while the vertical arm is used to connect with the Z-axis component, fixing the entire mounting bracket 7 on the Z-axis so that the detection component and the laser displacement sensor 10 can move in the vertical direction with the Z-axis component.

[0030] Please see Figure 1 and Figure 2 The X-axis assembly 2 includes an X-axis seat 201 with a cavity inside. The X-axis assembly 2 also includes an X-axis motor 202 mounted on one end of the X-axis seat 201 and an X-axis rod 203 connected to the output end of the X-axis motor 202. One end of the X-axis rod 203 extends into the interior of the X-axis seat 201, and an X-axis guide block 204 is provided on the exterior of the X-axis rod 203. The Y-axis assembly 3 includes a Y-axis seat 301 mounted on the X-axis guide block 204 and a Y-axis slide rail 30 on the Y-axis seat 301. 3. A Y-axis guide block 304 slides on the Y-axis slide rail 303. The Y-axis assembly 3 also includes a Y-axis motor 302 installed at one end of the Y-axis seat 301 and a Y-axis rod connected to the output end of the Y-axis motor 302. The Y-axis guide block 304 is located outside the Y-axis rod. A column 4 is fixed on the Y-axis guide block 304. The Z-axis assembly includes a Z-axis seat 5 located on one side of the column 4 and a Z-axis motor 6 installed on the Z-axis seat 5. A fixing bracket 7 is located on the Z-axis seat 5. A base 1 is fixed at the bottom of the X-axis seat 201.

[0031] like Figure 1 and Figure 2 As shown, the X-axis mount 201 serves as the basic support structure for the X-axis assembly 2, providing a stable mounting platform for the entire X-axis assembly 2. The cavity formed inside can be used to arrange cables, place some transmission components, or reduce the overall weight.

[0032] X-axis motor 202 is the power source of X-axis assembly 2. It drives X-axis rod 203 to rotate by outputting rotational power. X-axis rod 203 converts the rotational motion of the motor into linear motion (usually through lead screw transmission, etc.). X-axis guide block 204 then moves linearly along X-axis rod 203, thereby driving other components (such as Y-axis assembly 3) installed on X-axis guide block 204 to move in the X-axis direction.

[0033] The Y-axis seat 301 is fixed on the X-axis guide block 204, and moves along the X-axis direction as the X-axis guide block 204 moves. The Y-axis slide rail 303 provides a sliding track for the Y-axis guide block 304, enabling the Y-axis guide block 304 to move linearly in the Y-axis direction.

[0034] Y-axis motor 302 provides power to Y-axis assembly 3, driving the Y-axis rod to rotate. The Y-axis rod converts the rotational motion into the linear motion of Y-axis guide block 304, causing Y-axis guide block 304 to move along Y-axis slide rail 303 in the Y-axis direction, thereby driving the components (such as column 4 and Z-axis assembly) installed on Y-axis guide block 304 to move in the Y-axis direction.

[0035] The column 4 acts as a bridge connecting the Y-axis guide block 304 and the Z-axis assembly, transmitting the movement of the Y-axis guide block 304 to the Z-axis assembly and providing stable support for the Z-axis assembly.

[0036] Z-axis mount 5 is fixed to one side of column 4, providing a mounting base for Z-axis motor 6 and mounting bracket 7. Z-axis motor 6 drives mounting bracket 7 to move linearly in the Z-axis direction, thereby driving the detection component and laser displacement sensor 10 mounted on mounting bracket 7 to move in the vertical direction.

[0037] The base 1 is the supporting foundation of the entire testing device, which fixes the entire device on the workbench or other supporting structure to ensure the stability of the testing device during operation.

[0038] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A detection device for an optical module, characterized in that, include: X-axis assembly (2), Y-axis assembly (3) disposed on the X-axis assembly (2), and Z-axis assembly disposed on the Y-axis assembly (3); A mounting bracket (7) is provided on the Z-axis assembly. A detection component and a laser displacement sensor (10) are installed on the mounting bracket (7). The detection component and the laser displacement sensor (10) are arranged close to each other.

2. The detection device for an optical module according to claim 1, characterized in that, The detection assembly includes a camera (8) and a lens (9) mounted on the mounting bracket (7), with the camera (8) and the lens (9) mounted one above the other.

3. The detection device for an optical module according to claim 1, characterized in that, The fixing frame (7) is configured as an L-shaped structure. The detection component and the laser displacement sensor (10) are both mounted on the horizontal arm of the fixing frame (7), and the vertical arm of the fixing frame (7) is mounted on the Z-axis component.

4. The detection device for an optical module according to claim 1, characterized in that, The X-axis assembly (2) includes an X-axis seat (201) with a cavity formed inside the X-axis seat (201).

5. The detection device for an optical module according to claim 4, characterized in that, The X-axis assembly (2) also includes an X-axis motor (202) installed at one end of the X-axis seat (201) and an X-axis rod (203) connected to the output end of the X-axis motor (202). One end of the X-axis rod (203) extends into the interior of the X-axis seat (201), and an X-axis guide block (204) is provided on the outside of the X-axis rod (203).

6. The detection device for an optical module according to claim 5, characterized in that, The Y-axis assembly (3) includes a Y-axis seat (301) disposed on the X-axis guide block (204) and a Y-axis slide rail (303) disposed on the Y-axis seat (301), with the Y-axis guide block (304) sliding on the Y-axis slide rail (303).

7. The detection device for an optical module according to claim 6, characterized in that, The Y-axis assembly (3) also includes a Y-axis motor (302) installed at one end of the Y-axis seat (301) and a Y-axis rod connected to the output end of the Y-axis motor (302), and the Y-axis guide block (304) is located outside the Y-axis rod.

8. The detection device for an optical module according to claim 7, characterized in that, A column (4) is fixed on the Y-axis guide block (304).

9. A detection device for an optical module according to claim 8, characterized in that, The Z-axis assembly includes a Z-axis seat (5) located on one side of the column (4) and a Z-axis motor (6) mounted on the Z-axis seat (5). The fixing frame (7) is located on the Z-axis seat (5).

10. A detection device for an optical module according to claim 4, characterized in that, The bottom of the X-axis seat (201) is fixed with a base (1).