A test pile integrating remote data acquisition, analysis and uploading
Patent Information
- Application Number
- CN202522555862.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0002]传统测试桩多为功能单一的机械式结构，仅提供物理接线点，其内部空间布局固定，未预留标准接口与安装位置；若需升级为智能监测系统时，需要加装额外的太阳能供电模块以及报警模块等，这就使得现有桩体需要进行更换或进行复杂性的改造，导致施工成本高且施工周期长，难以适应物联网技术迭代升级的需求；
控制模块通过与采集模块、接线排座、储存模块、蓝牙模块和上传模块的配合方式，彻底变革了传统人工测量模式，实现了数据的自动采集、远程传输和智能分析，大大提高了监测效率、频率和数据可靠性，降低了运维成本和安全风险；智能接线板和快速接头的设计，可以实现电源、采集、通信和接口功能的高度集成，支持功能模块的即插即用与灵活配置，极大提升了测试桩的扩展性与适应性；而太阳能板的自主供电系统打破了测试桩部署的地理限制，使其特别适用于无市电供应的偏远地区，拓展了保护监测的应用范围。
Smart Images
Figure CN224909683U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of test pile technology, and in particular relates to a test pile that integrates remote data acquisition, analysis and uploading. Background Technology
[0002] Traditional test piles are mostly single-function mechanical structures that only provide physical connection points. Their internal space layout is fixed and no standard interfaces or installation positions are reserved. If they need to be upgraded to intelligent monitoring systems, additional solar power modules and alarm modules need to be installed. This requires the replacement of existing piles or complex modifications, resulting in high construction costs and long construction periods, making it difficult to adapt to the needs of iterative upgrades in Internet of Things technology. Furthermore, the data collection of the vast majority of existing test piles still requires technicians to arrive on-site. Technicians use portable devices such as multimeters to manually measure and record data. This method is not only costly in terms of manpower and has a long measurement cycle, but the measured data is also easily affected by human factors. It is difficult to obtain continuous and accurate potential or current data in a timely manner, and it is impossible to achieve early warning and remote precise control of corrosion risk of test piles.
[0003] Therefore, in view of the above situation, there is an urgent need to develop a test pile that integrates remote data acquisition, analysis and uploading to overcome the shortcomings in current practical applications. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model embodiment is to provide a test pile that integrates remote data acquisition, analysis and uploading, so as to solve the problems in the background technology mentioned above.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A test pile integrating remote data acquisition, analysis, and uploading includes a test pile body, the bottom of which extends below the ground plane and a base is fixed to the bottom of the test pile body. A solar panel is fixed to the top of the test pile body. A junction box and a smart device are respectively installed in the middle part of the test pile body. The smart device contains a battery connected to the solar panel. A smart junction box is installed in the junction box. A quick connector is installed on the smart junction box. The smart device is connected to the quick connector on the smart junction box via a quick connector. The smart junction box is connected to a pipe, an anode body, and a polarization probe located below the ground plane via a quick connector. The intelligent device consists of a control module, a terminal block, a data acquisition module, a storage module, a Bluetooth module, and an upload module. The control module is connected to the data acquisition module, the storage module, the Bluetooth module, and the upload module. The data acquisition module is connected to the terminal block, which is connected to a quick connector on the intelligent terminal block. The data acquisition module acquires the current and voltage information of the anode and transmits the acquired data to the control module. The control module transmits the acquired voltage and current data to the storage module, the Bluetooth module, and the upload module, respectively. The Bluetooth module is connected to a mobile terminal and transmits the acquired data to the mobile terminal and quickly sends commands from the terminal back to the control module. The upload module is connected to a server and receives commands from the server to set parameters and quickly feeds back the acquired data and alarm status to the server.
[0006] As a further technical solution of this utility model, the acquisition module consists of a current acquisition unit and a voltage acquisition unit, and the current acquisition unit and the voltage acquisition unit are respectively connected to the control module and the terminal block.
[0007] As a further technical solution of this utility model, the test pile body is a pile body made of stainless steel.
[0008] As a further technical solution of this utility model, the intelligent wiring board is provided with a number of wire connection holes, which are used for quick-connect wires to be connected to the pipe, the anode body and the polarization probe respectively.
[0009] As a further technical solution of this utility model, the vertical height between the base and the ground plane is ≥600mm.
[0010] Compared with the prior art, the beneficial effects of this utility model are: The control module, through its collaboration with the acquisition module, junction box, storage module, Bluetooth module, and upload module, has completely revolutionized the traditional manual measurement mode, enabling automatic data acquisition, remote transmission, and intelligent analysis. This significantly improves monitoring efficiency, frequency, and data reliability, while reducing maintenance costs and safety risks. The intelligent junction box and quick connector design achieves a high degree of integration of power supply, acquisition, communication, and interface functions, supporting plug-and-play and flexible configuration of functional modules, greatly enhancing the scalability and adaptability of the test pile. Furthermore, the self-powered solar panel system breaks the geographical limitations of test pile deployment, making it particularly suitable for remote areas without mains power supply, thus expanding the application scope of protection monitoring.
[0011] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0012] Figure 1 The structural principle diagram of the test pile that integrates remote data acquisition, analysis and uploading is provided for the embodiments of this utility model.
[0013] Figure 2 for Figure 1 A schematic diagram of the intelligent wiring board inside the central wiring board compartment.
[0014] Figure 3 for Figure 1 A schematic diagram of the structure of intelligent devices.
[0015] Attached reference numerals: 1-Test pile body, 2-Base, 3-Connector compartment, 4-Smart device, 5-Solar panel, 6-Anode body, 7-Pipe, 8-Polarization probe, 9-Smart connector, 91-Wire connection hole, 92-Quick connector, 10-Control module, 11-Acquisition module, 111-Current acquisition unit, 112-Voltage acquisition unit, 12-Connector socket, 13-Storage module, 14-Bluetooth module, 15-Upload module. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0017] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0018] like Figures 1 to 3 As shown in the figure, a test pile integrating remote data acquisition, analysis and uploading is provided as an embodiment of the present utility model. It includes a test pile body 1, the bottom of which extends below the ground plane and a base 2 is fixed to the bottom of the test pile body 1. A solar panel 5 is fixed to the top of the test pile body 1. A junction box 3 and a smart device 4 are respectively installed in the middle part of the test pile body 1. A battery connected to the solar panel 5 is provided in the smart device 4. A smart junction box 9 is installed in the junction box 3. A quick connector 92 is installed on the smart junction box 9. The smart device 4 is connected to the quick connector 92 on the smart junction box 9 through the quick connector. The smart junction box 9 is connected to a pipe 7, an anode body 6 and a polarization probe 8 set below the ground plane through the quick connector. The intelligent device 4 consists of a control module 10, a terminal block 12, a data acquisition module 11, a storage module 13, a Bluetooth module 14, and an upload module 15. The control module 10 is connected to the data acquisition module 11, the storage module 13, the Bluetooth module 14, and the upload module 15. The data acquisition module 11 is connected to the terminal block 12, which is connected to the quick connector 92 on the intelligent wiring board 9. The data acquisition module 11 can acquire the current and voltage information of the anode body 6 through the terminal block 12 and the intelligent wiring board 9, and transmit the acquired voltage and current data to the control module 10. The control module 10 transmits the acquired voltage and current data to the storage module 13, the Bluetooth module 14, and the upload module 15, respectively. The storage module 13 stores the data. The Bluetooth module 14 can transmit the acquired data to a mobile terminal and quickly send the commands fed back from the terminal to the control module 10. The upload module 15 is connected to a server and is used to receive server commands for parameter setting and quickly feed back the acquired data and alarm status to the server. After the upload module 15 is connected to the network, it sends the parameters and commands set by the server to the control module 10. The control module 10 collects the current data of the anode body 6 on site according to the specified parameters and commands, and collects the specified closed-circuit or polarization voltage according to the instructions of the server. After the voltage and current data acquisition is completed, the control module 10 stores the acquired voltage and current data in the storage module. At the same time, the control module 10 uploads the acquired data according to the server's requirements. When the server requests the control module 10 to upload the acquired data, the control module 10 reads the data that has not been uploaded by the storage module, packages it, and transmits it to the upload module 15. The upload module 15 transmits the data packet to the server, thus completing a complete data acquisition, storage, and upload process. According to the server's instructions, this process is repeated at different acquisition intervals and upload frequencies. During manual inspection, after connecting to the mobile terminal, the Bluetooth module 14 sends the parameters and commands set by the mobile terminal to the control module 10. The control module 10 collects the anode current at the site according to the specified parameters and commands, and also collects the specified voltage according to the instructions of the mobile terminal. After the collection is completed, the control module 10 stores the collected voltage and current data in the storage module. The control module 10 transmits the collected data according to the requirements of the mobile terminal. When data transmission is required, the control module 10 reads the data that has not been uploaded by the storage module, packages it, and transmits it to the Bluetooth module 14. The Bluetooth module 14 transmits the data packet to the mobile terminal, thus completing a complete data collection, storage, and transmission process. The control module 10, in conjunction with the acquisition module 11, terminal block 12, storage module 13, Bluetooth module 14, and upload module 15, completely revolutionizes the traditional manual measurement mode, realizing automatic data acquisition, remote transmission, and intelligent analysis. This significantly improves monitoring efficiency, frequency, and data reliability, while reducing maintenance costs and safety risks. The design of the intelligent terminal block 9 and quick connector 92 enables a high degree of integration of power supply, acquisition, communication, and interface functions, supporting plug-and-play and flexible configuration of functional modules, greatly enhancing the scalability and adaptability of the test pile. Furthermore, the self-powered system of the solar panel 5 breaks the geographical limitations of test pile deployment, making it particularly suitable for remote areas without mains power supply, thus expanding the application scope of protection monitoring.
[0019] In this embodiment, the mobile terminal is preferably a mobile APP terminal.
[0020] like Figure 3 As shown in the preferred embodiment of this utility model, the acquisition module 11 consists of a current acquisition unit 111 and a voltage acquisition unit 112. The current acquisition unit 111 is connected to the control module 10 and the terminal block 12 respectively, and is used to acquire the current data of the anode body 6 and transmit the data to the control module 10. The voltage acquisition unit 112 is connected to the control module 10 and the terminal block 12 respectively, and is used to acquire the voltage data of the anode body 6 and the pipe 7 when the power is off and on, and transmit the data to the control module 10.
[0021] like Figure 1 As shown, in a preferred embodiment of this utility model, the test pile body 1 is preferably made of stainless steel. The design of the stainless steel pile body can improve its protection level, ensure the long-term stable operation of the test pile in harsh outdoor environments, and reduce the maintenance cost throughout the entire life cycle.
[0022] like Figure 1 and 2 As shown, in a preferred embodiment of this utility model, the intelligent wiring board 9 has a plurality of wire connection holes 91 distributed on it. The wire connection holes 91 are used to connect quick-connect wires to the pipe 7, the anode body 6 and the polarization probe 8 respectively.
[0023] like Figure 1 As shown, in a preferred embodiment of this utility model, the vertical height between the base 2 and the ground plane is ≥600mm, that is, the burial depth of the test pile body 1 shall not be less than 600mm.
[0024] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A test pile integrating remote data acquisition, analysis, and uploading, comprising a test pile body, the bottom of which extends below the ground plane, and a base fixed to the bottom of the test pile body, and a solar panel fixed to the top of the test pile body, characterized in that, The middle part of the test pile body is equipped with a junction box and an intelligent device. The intelligent device is equipped with a battery connected to the solar panel. The junction box is equipped with an intelligent junction box and a quick connector. The intelligent device is connected to the quick connector on the intelligent junction box via a quick connector. The intelligent junction box is connected to the pipe, anode body and polarization probe installed below the ground plane via a quick connector. The intelligent device consists of a control module, a terminal block, a data acquisition module, a storage module, a Bluetooth module, and an upload module. The control module is connected to the data acquisition module, the storage module, the Bluetooth module, and the upload module. The data acquisition module is connected to the terminal block, which is connected to a quick connector on the intelligent terminal block. The data acquisition module acquires the current and voltage information of the anode and transmits the acquired data to the control module. The control module transmits the acquired voltage and current data to the storage module, the Bluetooth module, and the upload module, respectively. The Bluetooth module is connected to a mobile terminal and transmits the acquired data to the mobile terminal and quickly sends commands from the terminal back to the control module. The upload module is connected to a server and receives commands from the server to set parameters and quickly feeds back the acquired data and alarm status to the server.
2. The test pile integrating remote data acquisition, analysis, and uploading according to claim 1, characterized in that, The acquisition module consists of a current acquisition unit and a voltage acquisition unit, which are respectively connected to the control module and the terminal block.
3. The test pile integrating remote data acquisition, analysis, and uploading according to claim 1, characterized in that, The test pile body is made of stainless steel.
4. The test pile integrating remote data acquisition, analysis, and uploading according to claim 1, characterized in that, The intelligent wiring board has several wire connection holes, which are used for quick-connect wires to be connected to the pipe, the anode body and the polarization probe respectively.
5. The test pile integrating remote data acquisition, analysis, and uploading according to claim 1, characterized in that, The vertical height between the base and the ground plane is ≥600mm.