An electronic component shaping platform
Patent Information
- Application Number
- CN202522218549.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种电子元件整形平台,旨在改善了现有技术中在电子元件加工焊脚等工艺时,拆除或废料组件不便人员及时清洁的问题
1、本实用新型中,通过静电毛刷架、滑动架等结构,对整形平台主体表面的杂物进行有效清扫,避免杂物残留影响后续电子元件的整形精度,又能借助静电毛刷架的高导电性纤维中和平台表面的静电,将多余电荷传导至大地,防止静电对敏感电子元件造成损伤,同时配合收集箱实现杂物的集中存储与清理,维持加工环境的整洁,进一步保障电子元件整形加工过程的稳定性与安全性。
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Figure CN224909989U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic product assembly technology, and in particular to an electronic component shaping platform. Background Technology
[0002] An electronic component shaping platform is a device or system used to adjust the shape, size, and other aspects of electronic components to ensure that they meet the requirements of processes such as welding and installation.
[0003] Launched by Ningbo Zhongdian Jichuang Technology Co., Ltd., this device uses high-precision X / Y / Z axis drive to correct deformed IC pins to conform to JEDEC standards. It has wide applicability and can reshape and repair chip pins of various package types, such as QFP, LQFP, and TSOP. The equipment adopts automated operation, with a repeatability accuracy of ±0.02mm, and also has functions such as quick changeover, system protection, and anti-static protection.
[0004] The existing electronic component shaping platform has the following drawbacks: during the processing of electronic components such as solder joints, it is inconvenient for personnel to clean up dismantled or waste components in a timely manner, resulting in an uneven processing platform that can affect the accuracy and quality of subsequent electronic component processing. Therefore, an electronic component shaping platform is proposed to solve the above problems. Summary of the Invention
[0005] To overcome the above shortcomings, this utility model provides an electronic component shaping platform, which aims to improve the problem in the prior art where it is inconvenient for personnel to clean up dismantled or waste components in a timely manner during electronic component processing such as soldering.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an electronic component shaping platform, comprising a frame and a processing operation device, wherein the processing operation device is fixedly installed on the front outer wall of the frame, a drive motor is fixedly connected to the rear outer wall of the frame, a cleaning mechanism is provided on the frame, an auxiliary mechanism is provided on the cleaning mechanism, the cleaning mechanism includes a waste discharge port, the waste discharge port is opened on the front inner wall of the frame, elliptical cylinders are fixedly installed on the left and right inner walls of the waste discharge port, a shaping platform body is fixedly connected to the side outer wall of the elliptical cylinders, a threaded rod is fixedly connected to the output end of the drive motor through a coupling, a threaded sleeve is threadedly connected to the side outer wall of the threaded rod, a sliding frame is fixedly connected to the side outer wall of the threaded sleeve, a docking frame is engaged on the left inner wall of the sliding frame, and an electrostatic brush frame is fixedly connected to the bottom outer wall of the docking frame.
[0007] As a further description of the above technical solution: the auxiliary mechanism includes a mounting groove, which is opened on the left outer wall of the sliding frame. The mounting groove has slots on the front and rear inner walls. The slots have plates engaged on the front and rear inner walls. The plate has an arc-shaped surface on the right outer wall. The docking frame has a movable plate slidably connected to the left inner wall. The movable plate has a compression spring fixedly connected to the rear inner wall.
[0008] As a further description of the above technical solution: the sliding frame is slidably connected to the rear outer wall of the frame, and the width of the electrostatic brush frame is adapted to the width of the shaping platform body.
[0009] As a further description of the above technical solution: the electrostatic brush holder contacts the top outer wall of the shaping platform body, and a sliding groove is provided on the front outer wall of the frame, with collection boxes slidably connected to the inner walls on the left and right sides of the sliding groove.
[0010] As a further description of the above technical solution: the collection box is connected to the discharge port, and the threaded rod is rotatably connected to the left inner wall of the frame through a bearing.
[0011] As a further description of the above technical solution: the docking frame is slidably connected to the inner walls of the front and rear sides of the mounting groove, and the card plate is fixedly connected to the outer side wall of the card groove with a wear-resistant sleeve.
[0012] As a further description of the above technical solution: the arc-shaped surface is slidably connected to the inner walls of the front and rear sides of the mounting groove, there are two movable plates, and the two ends of the compression spring are respectively fixedly connected to the outer side walls of the two movable plates.
[0013] This utility model has the following beneficial effects: 1. In this utility model, the electrostatic brush holder, sliding frame and other structures are used to effectively clean the debris on the surface of the shaping platform, avoiding the impact of debris residue on the shaping accuracy of subsequent electronic components. The highly conductive fibers of the electrostatic brush holder neutralize the static electricity on the platform surface and conduct excess charge to the ground, preventing static electricity from damaging sensitive electronic components. At the same time, the collection box is used to centrally store and clean the debris, maintain the cleanliness of the processing environment, and further ensure the stability and safety of the electronic component shaping process.
[0014] 2. In this utility model, the quick assembly and disassembly between the docking frame and the sliding frame can be achieved through the cooperation of the mounting groove, the card slot, the card plate, the movable plate and the compression spring. When the static brush frame reduces its static absorption effect after long-term use, the operator can easily replace the static brush frame without the need for complicated tools, reducing equipment maintenance time and operation difficulty, and improving the ease of operation and maintenance efficiency of the equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall front view of an electronic component shaping platform proposed in this utility model; Figure 2 This is a side view of an electronic component shaping platform proposed in this utility model; Figure 3 This is a schematic diagram of the cleaning mechanism of an electronic component shaping platform proposed in this utility model; Figure 4 This is a schematic diagram of the auxiliary mechanism of an electronic component shaping platform proposed in this utility model.
[0016] Legend: 1. Frame; 2. Processing and operating equipment; 3. Drive motor; 4. Cleaning mechanism; 41. Waste discharge port; 42. Elliptical cylinder; 43. Main body of shaping platform; 44. Threaded rod; 45. Sliding frame; 46. Connecting frame; 47. Electrostatic brush frame; 48. Slide groove; 49. Collection box; 5. Auxiliary mechanism; 51. Mounting slot; 52. Card slot; 53. Card plate; 54. Arc-shaped surface; 55. Movable plate; 56. Compression spring. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Reference Figures 1-3This utility model provides an embodiment of an electronic component shaping platform, comprising a frame 1 and a processing operation device 2. The processing operation device 2 is fixedly installed on the front outer wall of the frame 1, and a drive motor 3 is fixedly connected to the rear outer wall of the frame 1. The drive motor 3 provides a power source for the operation of the cleaning mechanism 4, and drives the threaded rod 44 to rotate by outputting torque, thereby driving the sliding frame 45 and other components to move, providing power support for the movement and cleaning of the electrostatic brush frame 47. The cleaning mechanism 4 is provided on the frame 1, and an auxiliary mechanism 5 is provided on the cleaning mechanism 4. The cleaning mechanism 4 includes a waste discharge port 41, which is opened on the front inner wall of the frame 1. Elliptical cylinders 42 are fixedly installed on the left and right inner walls of the waste discharge port 41. The shaping platform body 43 is fixedly connected to the side outer wall of the elliptical cylinders 42. The output end of the drive motor 3 is fixedly connected to the threaded rod 44 through a coupling. A threaded sleeve is threadedly connected to the side outer wall of the threaded rod 44. A sliding frame 45 is fixedly connected to the outer side wall of the sleeve. A docking frame 46 is snapped into the inner left side wall of the sliding frame 45. The docking frame 46 is used to connect the sliding frame 45 and the electrostatic brush holder 47 to achieve a stable assembly between the two, ensuring that the movement of the sliding frame 45 can be accurately transmitted to the electrostatic brush holder 47, and facilitating the subsequent disassembly and assembly of the electrostatic brush holder 47. The electrostatic brush holder 47 is fixedly connected to the bottom outer wall of the docking frame 46. Antistatic brushes usually have plastic handles and antistatic plastic filaments or animal hair bristles. Some electrostatic brushes also have handles made of conductive plastic or metal materials and bristles made of metal wire. The electrostatic brush is composed of a large number of highly conductive fibers. The ultra-fine tip of each fiber can concentrate an electric field and ionize the surrounding air. After the air is ionized, a large number of positive and negative polarity ions are generated, thereby neutralizing the electrostatic charge on the target object. The excess charge is conducted to the ground through the metal shell of the brush.
[0019] Reference Figures 2-4 The sliding frame 45 is slidably connected to the rear outer wall of the frame 1. The width of the electrostatic brush frame 47 is adapted to the width of the shaping platform body 43. This size adaptation design allows the electrostatic brush frame 47 to cover the entire surface of the shaping platform body 43 during cleaning, avoiding cleaning dead corners and ensuring that the debris on the platform surface is thoroughly removed. The electrostatic brush frame 47 contacts the top outer wall of the shaping platform body 43. The front outer wall of the frame 1 is provided with a sliding groove 48, which provides a sliding mounting track for the collection box 49, making it easy to insert and remove the collection box 49 and facilitate subsequent cleaning of the debris in the collection box 49. The collection box 49 is slidably connected to the inner walls on the left and right sides of the sliding groove 48. The collection box 49 is used to collect the debris falling from the discharge port 41, realizing the centralized storage of debris and avoiding the debris from scattering and polluting the production environment. The collection box 49 is connected to the discharge port 41. The threaded rod 44 is rotatably connected to the left inner wall of the frame 1 through a bearing.
[0020] Reference Figures 3-4The auxiliary mechanism 5 includes a mounting groove 51, which is located on the left outer wall of the sliding frame 45. The mounting groove 51 has slots 52 on its front and rear inner walls. A retaining plate 53 is engaged with the inner walls of the slots 52. The retaining plate 53 serves as a fixing component between the docking frame 46 and the mounting groove 51. Inserting it into the slot 52 securely fixes the docking frame 46 within the mounting groove 51, ensuring reliable connection. The retaining plate 53 has an arc-shaped surface 54 on its right outer wall. A movable plate 55 is slidably connected to the left inner wall of the docking frame 46. The movable plate 55 has a curved surface 54 on its rear inner wall. A compression spring 56 is fixedly connected. The docking frame 46 is slidably connected to the inner walls of the front and rear sides of the mounting groove 51. Wear-resistant sleeves are fixedly connected to the outer side walls of the clamping plate 53 and the clamping groove 52. The wear-resistant sleeves can reduce the friction and wear between the clamping plate 53 and the clamping groove 52, extend the service life of both, and enhance the stability of the clamping structure, preventing the clamping from loosening due to long-term wear. The arc-shaped surface 54 is slidably connected to the inner walls of the front and rear sides of the mounting groove 51. There are two movable plates 55. The two ends of the compression spring 56 are fixedly connected to the outer side walls of the two movable plates 55 respectively.
[0021] Working principle: After the electronic component shaping process is completed, the drive motor 3 is turned on to rotate the threaded rod 44. The rotation of the threaded rod 44 drives the threaded sleeve to move, which in turn drives the sliding frame 45 to move. The sliding frame 45 then drives the docking frame 46 to move, which in turn drives the electrostatic brush frame 47 to move. The electrostatic brush frame 47 sweeps the surface of the shaping platform body 43 into the waste discharge port 41, while absorbing and eliminating static electricity. The removed waste falls into the collection box 49 for unified storage. Later, the collection box 49 is pulled out from the slide 48 for complete emptying and cleaning. When the electrostatic brush frame 47 has been used for a long time and its static electricity absorption effect decreases, the movable plate 55 is pulled to separate the clamping plate 53 from the clamping slot 52. Then, the docking frame 46 is pulled out from the mounting slot 51, which facilitates quick disassembly and replacement of the electrostatic brush frame 47 and avoids affecting subsequent processing.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An electronic component shaping platform, comprising a frame (1) and processing equipment (2), characterized in that: The processing operation equipment (2) is fixedly installed on the front outer wall of the frame (1), and a drive motor (3) is fixedly connected to the rear outer wall of the frame (1). A cleaning mechanism (4) is provided on the frame (1), and an auxiliary mechanism (5) is provided on the cleaning mechanism (4). The cleaning mechanism (4) includes a discharge port (41), which is located on the inner front wall of the frame (1). Elliptical cylinders (42) are fixedly installed on the inner walls of the left and right sides of the discharge port (41). A shaping platform body (43) is fixedly connected to the outer side wall of the elliptical cylinder (42). A threaded rod (44) is fixedly connected to the output end of the drive motor (3) through a coupling. A threaded sleeve is threadedly connected to the outer side wall of the threaded rod (44). A sliding frame (45) is fixedly connected to the outer side wall of the threaded sleeve. A docking frame (46) is snapped into the inner left side wall of the sliding frame (45). An electrostatic brush frame (47) is fixedly connected to the outer bottom wall of the docking frame (46).
2. The electronic component shaping platform according to claim 1, characterized in that: The auxiliary mechanism (5) includes a mounting groove (51), which is located on the left outer wall of the sliding frame (45). The mounting groove (51) has slots (52) on the front and rear inner walls. The slots (52) are fitted with plates (53) on the front and rear inner walls. The plate (53) has an arc-shaped surface (54) on the right outer wall. The docking frame (46) has a movable plate (55) slidably connected to the left inner wall. The movable plate (55) has a compression spring (56) fixedly connected to the rear inner wall.
3. The electronic component shaping platform according to claim 1, characterized in that: The sliding frame (45) is slidably connected to the rear outer wall of the frame (1), and the width of the electrostatic brush frame (47) is adapted to the width of the shaping platform body (43).
4. The electronic component shaping platform according to claim 1, characterized in that: The electrostatic brush holder (47) contacts the top outer wall of the shaping platform body (43). The front outer wall of the frame (1) is provided with a groove (48), and the inner walls of the left and right sides of the groove (48) are slidably connected with a collection box (49).
5. The electronic component shaping platform according to claim 4, characterized in that: The collection box (49) is connected to the discharge port (41), and the threaded rod (44) is rotatably connected to the left inner wall of the frame (1) through a bearing.
6. The electronic component shaping platform according to claim 2, characterized in that: The docking frame (46) is slidably connected to the inner walls of the front and rear sides of the mounting groove (51), and the card plate (53) is fixedly connected to the outer side wall of the card groove (52) with a wear-resistant sleeve.
7. The electronic component shaping platform according to claim 2, characterized in that: The arc-shaped surface (54) is slidably connected to the inner walls of the front and rear sides of the mounting groove (51). There are two movable plates (55). The two ends of the compression spring (56) are respectively fixedly connected to the outer side walls of the two movable plates (55).