Single-module double-head patching mechanism of copper wire lamp patching machine

Abstract

The utility model relates to a patch equipment field discloses a copper line lamp pasting machine single module double -end pasting mechanism, including frame, the frame is installed with double machine head, and double machine head is driven by a drive module, and the drive module includes the fixed frame of installation in the top of frame, and the movable frame is slidably installed at fixed frame front end, and the visual camera is installed in movable frame front end middle part, and double machine head includes the mount frame of symmetrical sliding installation in movable frame front end, and a plurality of vacuum suction tubes are rotatably installed in mount frame and penetrate, and the drive assembly no.

Description

Technical Field

[0001] This utility model relates to the field of chip mounting equipment, specifically a single-module dual-head chip mounting mechanism for a copper wire lamp chip mounting machine. Background Technology

[0002] With the development of LED technology, LED lights are taking on more and more forms. Among them, copper wire string lights are not only used for festive decorations, but also for home decoration, urban lighting projects, and various entertainment venues. During the production of copper wire lights, a chip mounting process is required, in which LED chips are mounted onto copper wires using a chip mounter. Existing chip mounters use vacuum suction tubes to pick up components from feeders and move them to the copper wires for mounting. After mounting is completed, the next suction and mounting process is repeated, resulting in low mounting efficiency. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide a single-module dual-head chip mounting mechanism for copper wire lamp chip mounting machines.

[0004] To solve the above problems, the technical solution of this utility model is as follows: a single-module dual-head chip mounting mechanism for copper wire lamp chip mounting machine, including a frame, on which dual heads are mounted, the dual heads are driven by a drive module, the drive module has an outer shell on its outer side and a feeding mechanism in its lower inner part, and a display screen and control switch are mounted on both sides of the front end of the outer shell; The drive module includes a fixed frame mounted on the top of the frame, a movable frame slidably mounted on the front end of the fixed frame, a vision camera mounted on the middle of the front end of the movable frame, and the dual heads including mounting frames symmetrically slidably mounted on the front end of the movable frame. Multiple vacuum suction tubes are mounted through and rotatably on the mounting frames. A motor for driving the vacuum suction tubes to rotate is mounted on the top of one end of the mounting frame. A drive component for driving the movable frame to move is mounted on the fixed frame, and a drive component for driving the mounting frame to move is mounted on the movable frame. Movable feeders are symmetrically installed on both sides of the feeding mechanism at the top front end of the frame, and a drive assembly three for driving the feeders is installed on the top of the frame.

[0005] Furthermore, the feeding mechanism includes a support frame that is slidably mounted on the top of the frame, and a drive assembly four for driving the support frame to move is installed on the top of the frame. A support bracket is placed on the top of the support frame, and a drive assembly five for driving the support bracket to move is installed on the inner side of the support frame.

[0006] Furthermore, the drive assembly four includes a slide rail and a motor two. Multiple sliders are slidably connected on the slide rail. The sliders are mounted on a support frame. The output shaft of the motor two is connected to a lead screw via a coupling. A drive block is threadedly connected to the outside of the lead screw. The drive block is fixed to the support frame.

[0007] Furthermore, the design of drive component one, drive component two, and drive component three is the same as that of drive component four.

[0008] Furthermore, the drive assembly five includes vertical plates installed on the top of both sides of the support frame, with multiple pulleys installed on the inner side of the vertical plates. The multiple pulleys are connected by a belt, and a motor three for driving the pulleys to rotate is installed at the bottom of one of the vertical plates via a motor frame.

[0009] Furthermore, the output shaft of the motor is equipped with a timing pulley, and the top of the vacuum suction tube is equipped with a timing pulley. The timing pulley is connected to multiple timing pulleys via a timing belt. The rear end of the top of the mounting bracket is equipped with auxiliary wheels on both sides of the timing pulleys to increase the wrap angle of the timing belt.

[0010] The advantages of this utility model compared with the existing technology are as follows: By cooperating with the first and third drive components, the vacuum suction tube on one mounting bracket picks up the component while the vacuum suction tube on the other mounting bracket places the component, thereby realizing continuous component placement and effectively improving the component placement efficiency. Attached Figure Description

[0011] Figure 1 This is a perspective view of the present invention.

[0012] Figure 2 This is an installation structure diagram of the dual-head and feeding mechanism of this utility model.

[0013] Figure 3 This is a structural diagram of the dual-head design of this utility model.

[0014] Figure 4 This is a structural diagram of the feeding mechanism of this utility model.

[0015] Figure 5 This is a connection structure diagram of the support frame of this utility model.

[0016] As shown in the figure: 1. Frame; 2. Outer shell; 3. Display screen; 4. Fixed frame; 5. Movable frame; 6. Vision camera; 7. Mounting frame; 8. Vacuum suction tube; 9. Motor 1; 10. Feeder; 11. Support frame; 12. Support bracket; 13. Slide rail; 14. Motor 2; 15. Slider; 16. Lead screw; 17. Drive block; 18. Vertical plate; 19. Motor 3. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] like Figures 1 to 5 As shown, a single-module dual-head chip mounting mechanism for copper wire lamps includes a frame 1, on which a dual head is mounted. The dual head is driven by a drive module. The drive module has an outer shell 2 on its outer side and a feeding mechanism in its lower inner part. Display screens 3 and control switches are mounted on both sides of the front end of the outer shell 2.

[0019] The feeding mechanism includes a support frame 11 slidably mounted on the top of the frame 1, and a drive assembly four for driving the support frame 11 to move is mounted on the top of the frame 1. A support frame 12 is placed on the top of the support frame 11, and a drive assembly five for driving the support frame 12 to move is mounted on the inner side of the support frame 11. The drive assembly four includes a slide rail 13 and a motor 14. A plurality of sliders 15 are slidably connected on the slide rail 13. The sliders 15 are mounted on the support frame 11. The output shaft of the motor 14 is connected to a lead screw through a coupling. 16. The lead screw 16 is threadedly connected to a drive block 17 on the outside. The drive block 17 is fixed to the support frame 11. The drive assembly includes vertical plates 18 installed on the top of both sides of the support frame 11. Multiple pulleys are installed on the inner side of the vertical plates 18. The multiple pulleys are connected by belts. A motor 19 for driving the pulleys to rotate is installed at the bottom of one of the vertical plates 18 through a motor frame. A tensioning wheel for tensioning the belt is also installed on the vertical plate 18. The two ends of the support frame 12 are respectively placed on two belts.

[0020] Motor 2 14 drives the lead screw 16 to rotate, which causes the drive block 17 to move the support frame 11, thus enabling the adjustment of the position of the support frame 11; Motor 3 19 drives the belt to rotate, which can adjust the position of the support frame 12 on the support frame 11.

[0021] The drive module includes a fixed frame 4 mounted on the top of the frame 1. A movable frame 5 is slidably mounted on the fixed frame 4. A vision camera 6 is mounted on the middle of the front end of the movable frame 5. The dual-head unit includes a mounting frame 7 symmetrically slidably mounted on the front end of the movable frame 5. Multiple vacuum suction tubes 8 are mounted through and rotatably on the mounting frame 7. A motor 9 for driving the vacuum suction tubes 8 to rotate is mounted on the top of one end of the mounting frame 7. A drive assembly 1 for driving the movable frame 5 to move is mounted on the fixed frame 4. A drive assembly 2 for driving the mounting frame 7 to move is mounted on the movable frame 5. The drive assembly 1, drive assembly 2 and drive assembly 4 have the same design. A synchronous pulley 1 is mounted on the output shaft of the motor 9. A synchronous pulley 2 is mounted on the top of the vacuum suction tubes 8. The synchronous pulley 1 and multiple synchronous pulleys 2 are connected by a synchronous belt. Auxiliary wheels for increasing the wrap angle of the synchronous belt are mounted on both sides of the synchronous pulleys 2 at the rear end of the top of the mounting frame 7.

[0022] Movable feeders 10 are symmetrically mounted on both sides of the feeding mechanism at the top front end of the frame 1, and a drive assembly three for driving the feeders 10 to move is mounted on the top of the frame 1. The design of drive assembly three is the same as that of drive assembly four.

[0023] Drive component one enables the movable frame 5 to reciprocate horizontally at the front end of the fixed frame 4, allowing the two mounting frames 7 to move above the two feeders 10 for easy component pickup. Motor 1 9 drives the synchronous belt to rotate, which in turn drives multiple vacuum tubes 8 to rotate synchronously. Drive component two enables the mounting frame 7 to move up and down, facilitating component pickup and placement. Drive component three moves the feeders 10, allowing adjustment of their position so that the vacuum tubes 8 can accurately pick up components.

[0024] In practical use, the front end of the frame 1 is equipped with multiple copper wire unwinding mechanisms. The copper wire to be mounted is placed on the support frame 12, and the position of the support frame 12 is adjusted. The drive assembly four drives the support frame 11 to move. Through the cooperation of the drive assembly one and the drive assembly three, the two mounting frames 7 can move back and forth in the horizontal and vertical directions, which can realize the picking up and mounting of components. When the vacuum tube 8 on one mounting frame 7 picks up the component, the vacuum tube 8 on the other mounting frame 7 mounts the component. This process is repeated, which can effectively improve the component mounting efficiency.

[0025] The parts not disclosed in this utility model are all existing technologies, such as feeders, whose specific structures and working principles will not be described in detail.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0028] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A single-module dual-head placement mechanism for a copper wire lamp chip mounter, comprising a frame (1), characterized in that: The frame (1) is equipped with a double head, which is driven by a drive module. The drive module has a housing (2) on its outer side and a feeding mechanism in its lower inner part. The front sides of the housing (2) are equipped with a display screen (3) and a control switch. The drive module includes a fixed frame (4) mounted on the top of the frame (1), a movable frame (5) slidably mounted on the front end of the fixed frame (4), a vision camera (6) mounted in the middle of the front end of the movable frame (5), the dual heads include mounting frames (7) symmetrically slidably mounted on the front end of the movable frame (5), a plurality of vacuum suction tubes (8) are mounted through and rotatably on the mounting frame (7), a motor (9) for driving the vacuum suction tubes (8) to rotate is mounted on the top of one end of the mounting frame (7), a drive component (1) for driving the movable frame (5) to move is mounted on the fixed frame (4), and a drive component (2) for driving the mounting frame (7) to move is mounted on the movable frame (5); The front end of the frame (1) is symmetrically equipped with movable feeders (10) on both sides of the feeding mechanism, and the top of the frame (1) is equipped with a drive assembly three for driving the feeders (10) to move.

2. The single-module dual-head placement mechanism for a copper wire lamp chip mounter according to claim 1, characterized in that: The feeding mechanism includes a support frame (11) that is slidably mounted on the top of the frame (1), and a drive assembly four for driving the support frame (11) to move is installed on the top of the frame (1). A support frame (12) is placed on the top of the support frame (11), and a drive assembly five for driving the support frame (12) to move is installed on the inner side of the support frame (11).

3. The single-module dual-head placement mechanism for a copper wire lamp chip mounter according to claim 2, characterized in that: The drive assembly four includes a slide rail (13) and a motor two (14). A slider (15) is slidably connected on the slide rail (13). The slider (15) is mounted on the support frame (11). The output shaft of the motor two (14) is connected to a lead screw (16) through a coupling. A drive block (17) is threaded to the outside of the lead screw (16). The drive block (17) is fixed to the support frame (11).

4. The single-module dual-head placement mechanism for a copper wire lamp chip mounter according to claim 3, characterized in that: The design of drive component one, drive component two, and drive component three is the same as that of drive component four.

5. The single-module dual-head placement mechanism for a copper wire lamp chip mounter according to claim 2, characterized in that: The drive assembly five includes vertical plates (18) mounted on the top of both sides of the support frame (11). Multiple pulleys are mounted on the inner side of the vertical plates (18), and the multiple pulleys are connected by a belt. A motor three (19) for driving the pulleys to rotate is mounted on the bottom of one of the vertical plates (18) via a motor frame.

6. The single-module dual-head placement mechanism for a copper wire lamp chip mounter according to claim 1, characterized in that: The output shaft of the motor (9) is equipped with a timing pulley, and the top of the vacuum suction tube (8) is equipped with a timing pulley. The timing pulley is connected to multiple timing pulleys via a timing belt. The top rear end of the mounting bracket (7) is equipped with auxiliary wheels on both sides of the timing pulleys to increase the wrap angle of the timing belt.

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