An infrared heating module for a solar substrate perovskite thin film

CN224910069UActive Publication Date: 2026-10-27WEITERUI OPTOELECTRONIC TECH (JIAXING) CO LTD
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Patent Information

Application Number
CN202522306993.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-10-27
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

[0003]为解决背景技术中现有太阳能基板钙钛矿薄膜在传统退火工艺中生产效率低,退火效果差的问题,本实用新型提供一种太阳能基板钙钛矿薄膜的红外加热模块

Benefits of technology

[0014]本实用新型的有益效果是,利用红外加热灯管对钙钛矿薄膜的退火工艺进行作业,使得钙钛矿薄膜整体均匀加热,通过热电偶进行监测工作温度,红外加热可瞬时打开和关闭,可精准控制温度分布与作用时间;本实用新型具有能耗低,节约工效,降低生产成本,提高生产效率,适配性强,使用寿命长等优点。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of infrared heating module of solar substrate perovskite film.Solve the existing solar substrate perovskite film in traditional annealing process production efficiency low, annealing effect problem.It includes frame, the frame is equipped with accommodating groove;Infrared heating lamp tube, is located in accommodating groove and is connected with frame, is used for perovskite film annealing process operation;The infrared heating lamp tube has multiple;Thermocouple, is located in accommodating groove and is connected with frame, is used for measuring infrared heating lamp tube heating temperature.The utility model carries out operation using infrared heating lamp tube to the annealing process of perovskite film, so that perovskite film overall uniform heating, temperature is monitored by thermocouple, infrared heating can be opened and closed momentarily, temperature distribution and action time can be accurately controlled;The utility model has the advantages of low energy consumption, save efficiency, reduce production cost, improve production efficiency, strong adaptability, long service life etc..
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Description

Technical Field

[0001] This utility model relates to an infrared heating module for a perovskite thin film on a solar substrate. Background Technology

[0002] Traditional perovskite substrate thin film annealing mass production mainly relies on hot air box annealing, which promotes the annealing of perovskite thin films through hot air heating. However, this process has at least the following problems: 1. Low process efficiency: The hot air process has poor adjustability, long heating and cooling times, and the annealing process can take tens of minutes or even hours, resulting in high energy consumption and difficulty in matching high-speed production lines; 2. Poor annealing effect: The hot air temperature has poor controllability, abnormally high temperatures are difficult to control, and the process cannot be adjusted in time. Under high temperature environments (>150℃), the substrate is easily damaged, thus limiting the application scenarios. Utility Model Content

[0003] To address the problems of low production efficiency and poor annealing effect of existing perovskite thin films for solar substrates in traditional annealing processes, this invention provides an infrared heating module for perovskite thin films for solar substrates.

[0004] The technical solution of this utility model is: an infrared heating module for a perovskite thin film on a solar substrate, comprising: A frame, wherein a receiving groove is provided within the frame; An infrared heating lamp is placed in a receiving groove and connected to a frame for use in the perovskite thin film annealing process; there are multiple infrared heating lamps. Thermocouples, housed in a receiving slot and connected to the frame, are used to measure the heating temperature of infrared heating lamps.

[0005] As a further improvement of this utility model, the infrared heating lamp tube radiates infrared mid-wave radiation for use in the perovskite thin film annealing process.

[0006] As a further improvement of this utility model, the infrared heating lamp tube radiates infrared mid-wave radiation of 3000-5000nm for use in the perovskite thin film annealing process.

[0007] As a further improvement of this utility model, the frame includes a side plate and a support frame, the side plate and the support frame cooperate to form the receiving groove, and the infrared heating lamp is disposed on the support frame and detachably connected to the support frame.

[0008] As a further improvement of this utility model, the support frame includes a first support plate, and the first support plate is provided with a plurality of through holes for installing infrared heating lamps, with adjacent through holes being equidistantly arranged.

[0009] As a further improvement of this utility model, it also includes a second support plate, wherein the first support plate and / or the second support plate extend outward from the side plate to form a mounting part for connection with the main equipment.

[0010] As a further improvement of this utility model, it also includes a third support plate and a protective net cover. The third support plate is provided with an installation groove. The protective net cover is located above the receiving groove and inserted into the installation groove to connect with the third support plate. The end of the side plate is bent towards the receiving groove to limit the folded edge of the protective net cover.

[0011] As a further improvement of this utility model, the frame includes a base plate, and there are multiple thermocouples, which pass through the base plate and are located in the area formed by adjacent infrared heating lamps.

[0012] As a further improvement of this utility model, it also includes an external cable box, which is located on the outside of the support frame and is used to connect the external cable to the infrared heating lamp.

[0013] As a further improvement of this utility model, the frame is made of stainless steel.

[0014] The beneficial effects of this invention are that by using infrared heating lamps to perform the annealing process on the perovskite thin film, the perovskite thin film is heated uniformly as a whole. The working temperature is monitored by thermocouples. The infrared heating can be turned on and off instantaneously, and the temperature distribution and action time can be precisely controlled. This invention has the advantages of low energy consumption, saving labor efficiency, reducing production costs, improving production efficiency, strong adaptability, and long service life. Attached Figure Description

[0015] Appendix Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0016] Appendix Figure 2 This is an exploded structural diagram of an embodiment of the present invention.

[0017] Appendix Figure 3 This is a schematic diagram of the exploded structure from another direction of an embodiment of the present invention.

[0018] In the diagram, 1. Frame; 11. Receiving groove; 2. Infrared heating lamp tube; 3. Thermocouple; 4. Side plate; 41. Folded edge; 5. Support frame; 51. First support plate; 511. Through hole; 512. Mounting part; 52. Second support plate; 53. Third support plate; 531. Mounting groove; 6. Protective mesh cover; 7. Base plate; 8. External cable box. Detailed Implementation

[0019] The embodiments of this utility model will be further described below with reference to the accompanying drawings: Depend on Figure 1Combination Figure 2-3 As shown, an infrared heating module for a perovskite thin film solar substrate includes: Frame 1, wherein a receiving groove 11 is provided inside the frame 1; Infrared heating lamp 2 is disposed in the receiving groove 11 and connected to the frame 1, and is used for the perovskite thin film annealing process; there are multiple infrared heating lamps 2. Thermocouple 3, housed within the receiving groove 11 and connected to the frame 1, is used to measure the heating temperature of the infrared heating lamp 2. The beneficial effects of this invention are that the annealing process of the perovskite thin film using the infrared heating lamp ensures uniform heating of the entire film. The working temperature is monitored by the thermocouple, and the infrared heating can be turned on and off instantaneously, allowing for precise control of temperature distribution and duration. This invention offers advantages such as low energy consumption, labor efficiency, reduced production costs, increased production efficiency, strong adaptability, and long service life. The infrared heating lamp is a form of radiant heating, which is clean and pollution-free. The infrared heating lamps of this invention can be used in combination to match different production volumes and sizes, meeting the production needs of various specifications.

[0020] The infrared heating lamp 2 radiates mid-wave infrared radiation for the annealing process of perovskite thin films. Specifically, the infrared heating lamp 2 radiates mid-wave infrared radiation of 3000-5000nm for the annealing process of perovskite thin films. In actual production, it can also be configured according to the annealing process parameters. This invention uses mid-wave infrared radiation of 3000-5000nm to facilitate the annealing treatment of perovskite thin films. This allows for targeted energy utilization to achieve annealing and can achieve energy saving.

[0021] The frame 1 includes a side plate 4 and a support frame 5, which cooperate to form the receiving groove 11. The infrared heating lamp 2 is mounted on the support frame 5 and is detachably connected to it. In fact, by simply changing the length of the side plate, the length of the infrared heating lamp can also be determined according to the annealing process parameters, facilitating quick replacement of different infrared heating lamps and making the product adaptable to a wide range of applications.

[0022] The support frame 5 includes a first support plate 51, which has multiple through holes 511 for mounting infrared heating lamps 2, with adjacent through holes 511 equidistantly spaced. Specifically, the invention also includes a second support plate 52, where the first support plate 51 and / or the second support plate 52 extend outward from the side plate to form a mounting portion 512 for connection with the main equipment. The mounting portion facilitates connection with the main equipment. In this invention, the infrared heating lamp can be mounted on the first support plate, and the second support plate is typically located below the first support plate, but can actually be located above it. The through holes can be arranged according to the production site conditions for convenient installation.

[0023] This utility model also includes a third support plate 53 and a protective mesh cover 6. The third support plate 53 is provided with a mounting groove 531. The protective mesh cover 6 is located above the receiving groove 11 and inserted into the mounting groove 531, connecting with the third support plate 53. The end of the side plate 4 is bent towards the receiving groove 11 to limit the folded edge 41 of the protective mesh cover 6. The protective mesh cover can be used to protect against falling objects, effectively protect the heated object, and avoid damage to the infrared heating lamp tube. The mounting groove facilitates the installation of the protective mesh cover, and the structure is simple.

[0024] The frame 1 includes a base plate 7, and multiple thermocouples 3 are present, passing through the base plate 7 and positioned within the area formed by adjacent infrared heating lamps 2. In practice, multiple thermocouples are typically included; generally, at least one is placed in the middle of the frame, at least one at the end of the infrared lamp (within the receiving groove, near the support frame), and at least one near the side plate. This allows for the collection of multiple sets of data, facilitating reliable temperature control within the receiving groove.

[0025] This utility model also includes an external cable box 8, located on the outside of the support frame 5, for connecting external cables to the infrared heating lamp 2. The external junction box can be used for the power control of the infrared heating module, and also facilitates the connection of cables to the infrared heating lamp, with a simple structure.

[0026] The frame 1 is made of stainless steel. This ensures stable heat resistance and a long service life for the product.

[0027] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0029] Please note to all technical personnel: Although this utility model has been described according to the specific embodiments above, the inventive concept of this utility model is not limited to this utility model. Any modification that utilizes the inventive concept will be included within the scope of protection of this utility model patent.

Claims

1. An infrared heating module for a perovskite thin film solar cell substrate, characterized in that: include: The frame (1) is provided with a receiving groove (11). Infrared heating lamps (2) are placed in the receiving groove (11) and connected to the frame (1) for perovskite thin film annealing process; there are multiple infrared heating lamps (2). Thermocouple (3) is placed in the receiving groove (11) and connected to the frame (1) for measuring the heating temperature of infrared heating lamp tube (2).

2. The infrared heating module for a perovskite thin film on a solar substrate according to claim 1, characterized in that... The infrared heating lamp (2) radiates infrared mid-wave radiation for the perovskite thin film annealing process.

3. The infrared heating module for a perovskite thin film on a solar substrate according to claim 2, characterized in that... The infrared heating lamp (2) radiates infrared mid-wave radiation of 3000-5000nm for perovskite thin film annealing process.

4. The infrared heating module for a perovskite thin film on a solar substrate according to claim 1, characterized in that... The frame (1) includes a side plate (4) and a support frame (5). The side plate (4) and the support frame (5) cooperate to form the receiving groove (11). The infrared heating lamp tube (2) is mounted on the support frame (5) and is detachably connected to the support frame (5).

5. The infrared heating module for a perovskite thin film on a solar substrate according to claim 4, characterized in that... The support frame (5) includes a first support plate (51), and the first support plate (51) is provided with a plurality of through holes (511) for installing infrared heating lamp tubes (2), and adjacent through holes (511) are equidistantly arranged.

6. The infrared heating module for a perovskite thin film on a solar substrate according to claim 5, characterized in that... It also includes a second support plate (52), wherein the first support plate (51) and / or the second support plate (52) extend outward from the side plate to form a mounting portion (512) for connection with the main equipment.

7. The infrared heating module for a perovskite thin film on a solar substrate according to claim 4, characterized in that... It also includes a third support plate (53) and a protective net cover (6). The third support plate (53) is provided with an installation groove (531). The protective net cover (6) is located above the receiving groove (11) and inserted into the installation groove (531) to connect with the third support plate (53). The end of the side plate (4) is bent towards the receiving groove (11) to limit the edge (41) of the protective net cover (6).

8. The infrared heating module for a perovskite thin film on a solar substrate according to claim 5, characterized in that... The frame (1) includes a base plate (7), and there are multiple thermocouples (3). The thermocouples (3) pass through the base plate (7) and are located in the area formed by adjacent infrared heating lamps (2).

9. The infrared heating module for a perovskite thin film on a solar substrate according to claim 1, characterized in that... It also includes an external cable box (8), located on the outside of the support frame (5), for connecting external cables to achieve electrical connection with the infrared heating lamp tube (2).

10. An infrared heating module for a perovskite thin film on a solar substrate according to claim 1, characterized in that... The frame (1) is made of stainless steel.