A continuous peanut fruit and stem separator
Patent Information
- Application Number
- CN202522666508.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-16
AI Technical Summary
对于小规模或者土地不平整种植的花生,现今大多还是采用人工收获的方式,这种方式效率低,尤其在果秧分离上,需要耗费大量的时间
1、本实用新型利用上带式传送机与下带式传送机实现传送与压制花生秧的双重功能,花生秧输送到静齿耙处时,在转轴带动下,动齿耙组的耙齿自静齿耙的耙齿根处插入,实现的抓果动作,此时压秧传送单元仍在运动,形成扯果动作,实现花生果秧分离。
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Figure CN224910226U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of peanut vine separators, specifically a continuous peanut vine separator. Background Technology
[0002] Traditional peanut harvesting is a time-consuming and physically demanding task. For large-scale peanut harvesting, peanut combine harvesters are generally used. However, due to their large size, peanut combine harvesters are only suitable for use in flat areas and are not suitable for small-scale planting or uneven land. For small-scale peanut planting or planting on uneven land, manual harvesting is still the most common method. This method is inefficient, especially in separating the peanuts from the vines, which requires a lot of time.
[0003] Based on this, the present invention aims to provide a fruit seedling separator that can adapt to small-scale or uneven planting environments. Utility Model Content
[0004] To overcome the shortcomings of existing technologies, this utility model provides a continuous peanut vine separator. This separator is small in size and can be directly installed and fixed using a frame, eliminating the need to enter the field. In small-scale or uneven planting environments, peanut vines can be collected and harvested directly using the continuous peanut vine separator. It utilizes an upper belt conveyor and a lower belt conveyor to achieve the dual functions of conveying and pressing peanut vines. When the peanut vines are conveyed to the stationary rake, the moving rake teeth of the moving rake group insert into the root of the stationary rake teeth under the drive of the rotating shaft, realizing the vine-grabbing action. At this time, the vine-pressing conveyor unit is still in motion, forming a vine-pulling action, thus achieving the separation of peanut vines and peanut vines.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A continuous peanut vine separator includes a frame, on which a set of stationary rakes is fixedly installed. A rotating shaft is provided on the frame on the side opposite to the tips of the stationary rakes, and a set of movable rakes that matches the stationary rakes is provided on the rotating shaft. The frame is provided with a seedling pressing and conveying unit on the side away from the tip of the stationary rake teeth. The seedling pressing and conveying unit includes a lower belt conveyor. The upper surface of the conveyor belt of the lower belt conveyor is flush with the stationary rake. An upper belt conveyor for pressing seedlings is provided above the lower belt conveyor. The upper belt conveyor and the lower belt conveyor move in opposite directions at the same speed. The frame is equipped with drive shafts, drive motors for the upper belt conveyor and the lower belt conveyor.
[0006] In this utility model, the upper belt conveyor includes an upper pressing frame, with rollers installed at the four corners of the upper pressing frame, and a tensioning structure provided between the upper and lower rollers on one side of the upper pressing frame. A connecting seat is fixed on the upper pressing frame, and the connecting seat is connected to the pressing roller assembly through an elastic structure. The pressing roller of the pressing roller assembly is located below the upper pressing frame. The conveyor belt of the upper belt conveyor is wrapped around four rollers, a tensioning structure, and a pressing roller.
[0007] In this utility model, the pressing roller assembly includes a pressing roller fixing seat, which is an inverted U-shaped groove. The bottom of both sides of the U-shaped groove is provided with multiple corresponding slots. The mounting shafts at both ends of the multiple pressing rollers are respectively set in the corresponding slots. A fixing plate is provided on the outside of the U-shaped groove to prevent the pressing rollers from falling off.
[0008] In this invention, the multiple pressing rollers are arranged closely in sequence; the multiple pressing rollers are located outside the stationary toothed rake, and the combined length of the multiple pressing rollers is not less than the width of the stationary toothed rake.
[0009] In this invention, both ends of the lower belt conveyor are located outside the upper belt conveyor; the four rollers of the upper belt conveyor are distributed at the four corners of the inverted trapezoid.
[0010] In this utility model, the upper surfaces of both ends of the U-shaped groove are provided with side plates, and the side plates are provided with guide shafts; the two ends of the connecting seat are provided with guide plates opposite to the side plates, and the guide plates are provided with guide grooves that match the guide shafts.
[0011] In this utility model, the elastic structure includes multiple sets of compression spring structures. Each set of compression spring structures includes spring seats respectively disposed on the top of the pressing roller fixing seat and the connecting seat, and the two spring seats are connected by compression springs.
[0012] In this utility model, the tensioning structure includes a U-shaped tensioning roller seat frame, which includes two opposing side plates and a bottom plate. Each side plate has a corresponding groove extending downwards from the top. A tensioning roller is installed in the groove, and both ends of the tensioning roller are mounted on two tensioning roller seats. The two tensioning roller seats are located on the outside of the U-shaped tensioning roller seat frame. The two tensioning roller seats are fitted with integrally formed pull strips attached to the side plates. A sliding pin is fixedly installed on the pull strip away from the end of the tensioning roller, and the sliding pin is inserted into the groove. Fixed pins are provided on the inner walls of the top of each side plate, and the fixed pins are connected to the sliding pins by a tension spring.
[0013] In this invention, a collection tray is provided below the stationary rake on the frame, and peanuts that fall off the peanut vines are collected by the collection tray.
[0014] In this invention, the moving toothed rake assembly is equipped with a safety guard, which serves two purposes: firstly, to protect personnel safety, and secondly, to prevent peanuts from flying away during the peanut harvesting process.
[0015] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model utilizes an upper belt conveyor and a lower belt conveyor to achieve the dual functions of conveying and pressing peanut vines. When the peanut vines are conveyed to the stationary toothed rake, the rake teeth of the moving toothed rake group are inserted from the root of the rake teeth of the stationary toothed rake under the drive of the rotating shaft, realizing the fruit-grabbing action. At this time, the pressing and conveying unit is still moving, forming the fruit-pulling action, realizing the separation of peanut fruit and vine.
[0016] 2. In this utility model, the seedling pressing roller assembly of the upper belt conveyor is connected to the upper seedling pressing frame through an elastic structure. When the peanut seedlings are conveyed to the upper belt conveyor, the elastic structure design allows the belt conveyor to adjust the distance between the upper belt conveyor and the lower belt conveyor according to the thickness of the peanut seedlings, preventing the peanut seedlings from being directly crushed.
[0017] 3. This utility model has a tensioning structure between the upper and lower rollers on one side of the upper pressing frame. The tensioning structure uses the sliding groove of the U-shaped tensioning roller seat and the tension spring to adjust the position of the tensioning roller seat, thereby realizing the feeding and unfeeding of the upper belt conveyor and controlling the gap between the upper and lower belt conveyors. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a schematic diagram of the structure for removing the safety cover according to this utility model.
[0020] Figure 3 This is a structural schematic diagram of the stationary and moving toothed rake components of this utility model.
[0021] Figure 4 for Figure 2 A structural diagram from another perspective (the arrows indicate the direction of the conveyor belt's movement).
[0022] Figure 5 This is a schematic diagram of the bevel gear installation structure of this utility model.
[0023] Figure 6 This is a schematic diagram of the structure of the first rotating shaft of this utility model meshing with the connecting shaft of the upper belt conveyor roller.
[0024] Figure 7 This is an exploded view of the belt conveyor of this utility model.
[0025] Figure 8 This is a cross-sectional view of the belt conveyor of this utility model.
[0026] Figure 9 This is a schematic diagram of the connecting seat, elastic structure, and rice pressing roller assembly of this utility model.
[0027] Figure 10This is a schematic diagram of the tensioning structure of this utility model.
[0028] Figure 11 This is a schematic diagram of the structure of the U-shaped tension roller support frame of this utility model.
[0029] Reference numerals in the attached diagram: 1. Frame; 2. Stationary toothed rake; 3. Rotating shaft; 4. Moving toothed rake assembly; 5. Lower belt conveyor; 6. Upper belt conveyor; 6-1. Upper pressing frame; 6-2. Roller; 6-3. Tensioning structure; 6-3.1. U-shaped tension roller seat; 6-3.2. Tension roller; 6-3.3. Tension roller seat; 6-3.4. Tie bar; 6-3.5. Sliding pin; 6-3.6. Fixed pin; 6-3.7. Tension spring; 6-4. Connecting seat; 6-4.1. Guide plate; 6-5. Pressing roller assembly; 6-5.1. Pressing roller fixing seat; 6 -5.2, Pressing roller; 6-5.3, Fixing plate; 6-5.4, Side plate; 6-5.5, Guide shaft; 6-5.6, Fixing pin; 6-6, Elastic structure; 6-6.1, Spring seat; 6-6.2, Compression spring; 7, Drive motor; 8, Bearing seat; 9, Large turntable; 10, First small turntable; 11, Second small turntable; 12, First rotating shaft; 13, Second rotating shaft; 14, Third turntable; 15, Fourth turntable; 16, Bevel gear; 17, Collection tray; 18, Safety guard; 19, Bearing seat mounting plate; 20, First bearing seat. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] like Figure 1-11 As shown, this utility model discloses a continuous peanut vine separator, including a frame 1. A set of stationary rakes 2 are fixedly installed on the frame 1. A rotating shaft 3 is provided on the side of the frame opposite to the tips of the stationary rakes 2. A set of movable rakes 4 matching the stationary rakes 2 is provided on the rotating shaft 3. A vine pressing and conveying unit is provided on the side of the frame away from the tips of the stationary rakes 2. The vine pressing and conveying unit includes a lower belt conveyor 5. The upper surface of the conveyor belt of the lower belt conveyor 5 is flush with the stationary rakes 2. An upper belt conveyor 6 for pressing seedlings is provided above the lower belt conveyor 5. A drive motor 7 for driving the rotating shaft 3, the upper belt conveyor 6, and the lower belt conveyor 5 is provided on the frame.
[0032] In this invention, the tooth spacing between adjacent teeth of the stationary rake 2 is smaller than the peanut particle size. The rake teeth of the stationary rake 2 correspond one-to-one with the rake teeth of the moving rake assembly 4. During the process of pulling the peanuts, the rotating shaft 3 drives the moving rake assembly 4 to rotate, and the rake teeth of the moving rake assembly 4 are inserted from the root of the rake teeth of the stationary rake 2. Under the rotation of the rotating shaft 3 and the pulling action of the vine pressing and conveying unit, the peanut pods are separated.
[0033] The rotating shaft 3 of this invention is mounted on the frame 1 via bearing seats 8. Both ends of the rotating shaft 3 extend beyond the bearing seats 8. A large turntable 9 and a first small turntable 10 are coaxially mounted on one end of the rotating shaft 3, and a second small turntable 11 is mounted on the other end of the rotating shaft 3. The large turntable 9 is connected to the turntable on the output shaft of the drive motor 7 via a conveyor belt. The frame 1 has a first rotating shaft 12 and a second rotating shaft 13 on both sides of the stationary rake 2. The first rotating shaft 12 and the second rotating shaft 13 are parallel to the rotating shaft 3. One end of the first rotating shaft 12 and the second rotating shaft 13 are mounted on a bearing seat mounting plate 19 via a first bearing seat 20. The bearing seat mounting plate is fixed to the frame 1. A third turntable 14 and a fourth turntable 15 are respectively mounted on the first rotating shaft 12 and the second rotating shaft 13. The first small turntable 10 is connected to the third turntable 14, and the second small turntable 11 is connected to the fourth turntable 15 via a conveyor belt. Both the first rotating shaft 12 and the second rotating shaft 13 are equipped with bevel gears 16. The upper belt conveyor has four rollers 6-2, one of which has a connecting shaft. The top of the connecting shaft has a bevel gear that meshes with the bevel gear of the first rotating shaft 12. This roller can drive the rollers on the same side to rotate using a conveyor belt or other structure. The lower belt conveyor has a connecting shaft on one of its rollers. The top of the connecting shaft has a bevel gear that meshes with the bevel gear of the second rotating shaft 13.
[0034] In this utility model, the upper belt conveyor includes an upper pressing frame 6-1, with rollers 6-2 installed at the four corners of the upper pressing frame 6-1, and a tensioning structure 6-3 between the upper and lower rollers 6-2 on one side of the upper pressing frame 6-1; a connecting seat 6-4 is fixed on the upper pressing frame 6-1, and the connecting seat 6-4 is connected to the pressing roller assembly 6-5 through an elastic structure, with the pressing roller of the pressing roller assembly 6-5 located below the upper pressing frame 6-1; the conveyor belt of the upper belt conveyor wraps around the four rollers 6-2, the tensioning structure 6-3, and the pressing rollers 6-5.2.
[0035] In this utility model, the rice pressing roller assembly 6-5 includes a rice pressing roller fixing seat 6-5.1, which is an inverted U-shaped groove. The bottom of both sides of the U-shaped groove is provided with multiple corresponding slots. The mounting shafts at both ends of the multiple rice pressing rollers 6-5.2 are respectively set in the corresponding slots. The outside of the U-shaped groove is provided with a fixing plate 6-5.3 to prevent the rice pressing rollers 6-5.2 from falling off. The fixing plate 6-5.3 is fixed to the U-shaped groove by fixing pins 6-5.6.
[0036] In this invention, the plurality of pressing rollers are arranged closely in sequence; the plurality of pressing rollers 6-5.2 are located outside the stationary toothed rake 2, and the combined length of the plurality of pressing rollers 6-5.2 is not less than the width of the stationary toothed rake 2.
[0037] In this invention, both ends of the lower belt conveyor are located outside the upper belt conveyor; the four rollers 6-2 of the upper belt conveyor are distributed at the four corners of the inverted trapezoid.
[0038] In this utility model, side plates 6-5.4 are provided on the upper surfaces of both ends of the U-shaped groove, and guide shafts 6-5.5 are provided on both side plates; guide plates 6-4.1 opposite to the side plates are provided at both ends of the connecting seat, and guide grooves matching the guide shafts are provided on the guide plates.
[0039] In this utility model, the elastic structure 6-6 includes multiple sets of compression spring structures. Each set of compression spring structures includes a spring seat 6-6.1 respectively disposed on the top of the pressing roller fixing seat 6-5.1 and the connecting seat 6-4. The two spring seats are connected by a compression spring 6-6.2.
[0040] In this utility model, the tensioning structure 6-3 includes a U-shaped tensioning roller seat 6-3.1, which includes two opposing side plates and a bottom plate. Both side plates have corresponding grooves extending downwards from the top. A tensioning roller 6-3.2 is installed in the groove. The two ends of the tensioning roller 6-3.2 are mounted on two tensioning roller seats 6-3.3. The two tensioning roller seats 6-3.3 are located on the outside of the U-shaped tensioning roller seat. The two tensioning roller seats 6-3.3 are fitted with integrally formed pull strips 6-3.4 on the side plates. A sliding pin 6-3.5 is fixedly installed on the pull strip 6-3.4 away from the end of the tensioning roller. The sliding pin 6-3.5 is inserted into the groove. Fixed pins 6-3.6 are provided on the inner walls of the top of both side plates. The fixed pins 6-3.6 and the sliding pins 6-3.5 are connected by a tension spring 6-3.7.
[0041] The aforementioned chute consists of two connected sections. The section near the top has a width that matches the tension roller 6-3.2, while the section near the bottom matches the sliding pin 6-3.5.
[0042] In this utility model, a collection tray 17 is provided below the stationary rake 2 on the frame 1, and peanuts that fall off the peanut vines are collected by the collection tray 17.
[0043] In this invention, a safety cover 18 is provided outside the moving toothed rake assembly. This serves two purposes: firstly, to protect personnel safety, and secondly, to prevent peanuts from flying off during the peanut harvesting process. The motor turntable and other structures can also be concealed by the safety cover to prevent accidental injury to workers.
[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A continuous peanut vine separator, comprising a frame, characterized in that, A set of stationary rakes is fixedly installed on the frame. A rotating shaft is provided on the frame on the side opposite to the tips of the stationary rakes. A set of movable rakes that matches the stationary rakes is provided on the rotating shaft. The frame is provided with a seedling pressing and conveying unit on the side away from the tip of the stationary rake teeth. The seedling pressing and conveying unit includes a lower belt conveyor. The upper surface of the conveyor belt of the lower belt conveyor is flush with the stationary rake. An upper belt conveyor for pressing seedlings is provided above the lower belt conveyor. The upper belt conveyor and the lower belt conveyor move in opposite directions at the same speed. The frame is equipped with drive shafts, drive motors for the upper belt conveyor and the lower belt conveyor.
2. The peanut vine continuous separator according to claim 1, characterized in that, The upper belt conveyor includes an upper rice seedling pressing frame, with rollers installed at the four corners of the upper rice seedling pressing frame, and a tensioning structure between the upper and lower rollers on one side of the upper rice seedling pressing frame; A connecting seat is fixed on the upper pressing frame, and the connecting seat is connected to the pressing roller assembly through an elastic structure. The pressing roller of the pressing roller assembly is located below the upper pressing frame. The conveyor belt of the upper belt conveyor is wrapped around four rollers, a tensioning structure, and a pressing roller.
3. The continuous peanut vine separator according to claim 2, characterized in that, The pressing roller assembly includes a pressing roller fixing seat, which is an inverted U-shaped groove. The bottom of both sides of the U-shaped groove is provided with multiple corresponding slots. The mounting shafts at both ends of the multiple pressing rollers are respectively set in the corresponding slots. The outside of the U-shaped groove is provided with a fixing plate to prevent the pressing rollers from falling off.
4. The continuous peanut vine separator according to claim 3, characterized in that, The multiple pressing rollers are arranged closely in sequence; the multiple pressing rollers are located outside the stationary rake, and the combined length of the multiple pressing rollers is not less than the width of the stationary rake.
5. The continuous peanut vine separator according to claim 3, characterized in that, Both ends of the lower belt conveyor are located outside the upper belt conveyor; the four rollers of the upper belt conveyor are distributed at the four corners of the inverted trapezoid.
6. The continuous peanut vine separator according to claim 3, characterized in that, The upper surfaces at both ends of the U-shaped groove are provided with side plates, and guide shafts are provided on both side plates; the two ends of the connecting seat are provided with guide plates opposite to the side plates, and guide grooves matching the guide shafts are provided on the guide plates.
7. The continuous peanut vine separator according to claim 2, characterized in that, The elastic structure includes multiple sets of compression spring structures. Each set of compression spring structures includes a spring seat respectively disposed on the top of the pressing roller fixing seat and the connecting seat, and the two spring seats are connected by compression springs.
8. The continuous peanut vine separator according to claim 2, characterized in that, The tensioning structure includes a U-shaped tensioning roller seat frame, which includes two opposing side plates and a bottom plate. Each side plate has a corresponding groove extending downwards from the top. A tensioning roller is installed in the groove, and both ends of the tensioning roller are mounted on two tensioning roller seats. The two tensioning roller seats are located on the outside of the U-shaped tensioning roller seat frame. The two tensioning roller seats are fitted with integrally formed pull strips attached to the side plates. A sliding pin is fixedly installed on the pull strip at the end away from the tensioning roller, and the sliding pin is inserted into the groove. Fixed pins are provided on the inner walls of the top of each side plate, and the fixed pins are connected to the sliding pins by a tension spring.
9. The continuous peanut vine separator according to claim 1, characterized in that, A collection tray is provided below the stationary rake on the frame.
10. The continuous peanut vine separator according to claim 1, characterized in that, The moving rake assembly is equipped with a safety cover.