A plug plate type feeding line
Patent Information
- Application Number
- CN202522553548.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-02
AI Technical Summary
现有的塞盘式饲喂料线上的管道采用焊接的方式固定,而长期使用磨损大,容易在管道损坏,导致后期维护难度大,成本高,并且无法根据场景快速调整喂料线的长度;
本实用新型通过设置连接组件,利用螺栓将第一T型半环和第二T型半环连接固定,完成固定管和料线管的对接安装,通过将喂料线模块化设计,可根据适用场景灵活调整料线长度,适用范围广,解决了现有的塞盘式饲喂料线上的管道采用焊接的方式固定,而长期使用磨损大,容易在管道损坏,导致后期维护难度大,成本高,并且无法根据场景快速调整喂料线的长度的问题。
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Figure CN224910377U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of livestock and poultry breeding technology, and in particular relates to a disc-type feeding line. Background Technology
[0002] With the rapid development of my country's livestock and poultry farming industry towards large-scale, intensive, and automated production, the traditional feeding model relying on manual feed handling and delivery is no longer suitable for the needs of modern farms. In order to overcome the drawbacks of manual feeding, automated feeding systems have emerged and are gradually becoming the standard configuration of modern large-scale farms. Among the many automated feeding devices, pipeline feeding lines have been widely used because they can achieve centralized feeding outside the barn and fixed-point feeding inside the barn, effectively avoiding direct interference between personnel and livestock and poultry. At present, common pipeline feeding lines mainly include chain feeding lines, auger (spiral) feeding lines, and disc feeding lines. As an improved solution, the basic principle of disc feeding lines is to drive a steel wire rope (or chain) and its fixed circular discs inside the feeding pipe through a drive device. The discs "scrape" the feed from the feed tower to each discharge port. In theory, this method has the advantages of stable conveying, less damage to feed, and adaptability to long distances and curved pipelines.
[0003] A search revealed CN214146448U, filed on December 17, 2020, which discloses a disc chain drive host and a feeding system. The disc chain drive host includes a sliding assembly connected to the driven wheel of the disc, which can slide along the tension direction of the driven wheel; a counterweight assembly having a counterweight block, a first rotating member, and a connecting rope; the first rotating member is disposed on the outer wall of the housing; the connecting rope, after connecting to the sliding assembly, passes through a connecting hole on the housing and wraps around the first rotating member; the counterweight block is suspended at the end of the connecting rope away from the sliding assembly; and the first rotating member can change the direction of the tension force on the connecting rope to the tension direction of the driven wheel of the disc.
[0004] However, it still has the following drawbacks in practical use: The existing pipes on the disc-type feeding line are fixed by welding, which causes great wear and tear over time, making the pipes prone to damage. This leads to difficult and costly maintenance and makes it impossible to quickly adjust the length of the feeding line according to the scenario. 2. Existing disc-type feeding lines require manual cleaning of adhering feed during use, which increases labor costs, is time-consuming and labor-intensive, and inefficient. Therefore, we provide a disc-type feeding line to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a disc-type feeding line. By setting a connecting component, the first T-shaped semi-ring and the second T-shaped semi-ring are connected and fixed with bolts to complete the docking and installation of the fixed pipe and the feed line pipe. Through the modular design of the feeding line, the length of the feed line can be flexibly adjusted according to the applicable scenario, which has a wide range of applications. In addition, by using a cleaning component, the fan runs to continuously blow and clean the disc, and the cleaning brush can clean the disc to ensure the cleanliness of the disc and avoid affecting the normal delivery of feed. At the same time, no manual cleaning is required, which is highly efficient.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a disc-type feeding line, including a box and fixed tubes set on its two side walls. A movable frame is set inside the box and the movable frame is slidably sleeved on the outer wall of the guide rod. The two ends of the guide rod are fixed on the inner wall of the box. A connecting component is set on the outer end of the fixed tube. A cleaning component is set on one side wall of the box. The connecting assembly includes a first T-shaped semi-ring sleeved on the outer wall of the fixed tube, and a second T-shaped semi-ring installed at the rear end of the first T-shaped semi-ring; The cleaning components include a fan mounted on the outer wall of the housing, and a connecting pipe connected to the air outlet of the fan via a pipe fitting. The other end of the connecting pipe is connected to a high-pressure nozzle via a pipe fitting.
[0007] The present invention is further configured such that the outer end of the fixed tube is connected to the material line tube, and a motor is installed on one side of the rear end face of the box, and a piston disc drive wheel is installed on the output shaft of the motor.
[0008] The present invention is further configured such that a driven wheel for the stopper disc is rotatably mounted at the center of the rear end face of the movable frame, a handwheel is provided on the outer side of the housing, and a screw is installed at the center of the inner wall of the handwheel.
[0009] The present invention is further configured such that the other end of the screw passes through the bearing on the housing, and the screw is helically engaged with the threaded hole on the movable frame.
[0010] The present invention is further configured such that side plates are fixed at both ends of the outer walls of the first T-shaped semi-ring and the second T-shaped semi-ring, and sealing gaskets are adhered to the inner walls of the first T-shaped semi-ring and the second T-shaped semi-ring, and adjacent side plates are fixedly connected by bolts.
[0011] The present invention is further configured such that the outer wall of the high-pressure nozzle is mounted on the top of the mounting frame by a fastener, and a connecting plate is fixedly provided on the front end face of the mounting frame.
[0012] The present invention is further configured such that the other end of the connecting plate is installed on the outer wall of the mobile frame, and a cleaning brush is installed inside the mounting frame.
[0013] This utility model has the following beneficial effects: This utility model uses a connecting component to connect and fix the first T-shaped semi-ring and the second T-shaped semi-ring with bolts, thus completing the docking installation of the fixed pipe and the feed line pipe. By modularizing the feed line design, the feed line length can be flexibly adjusted according to the applicable scenario, making it widely applicable. It solves the problem that the existing plug-type feed line uses welding to fix the pipes, which causes great wear and tear after long-term use, easily leads to pipe damage, and results in difficult and costly maintenance. It also makes it impossible to quickly adjust the length of the feed line according to the scenario.
[0014] This invention features a cleaning component. A blower continuously blows and cleans the feed disc, which, in conjunction with a cleaning brush, ensures the disc remains clean and prevents disruption to feed delivery. Furthermore, it eliminates the need for manual cleaning, resulting in high efficiency. This invention solves the problem of existing feed disc feeding lines requiring manual cleaning of adhering feed, which increases labor costs, is time-consuming, labor-intensive, and inefficient. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0016] Figure 1 This is a schematic diagram of a disc-type feeding line.
[0017] Figure 2 This is a cross-sectional view of a disc-type feeding line.
[0018] Figure 3 This is a structural diagram of the movable frame and handwheel.
[0019] Figure 4 This is a disassembled diagram of the fixed pipe, feed line pipe, and connecting components.
[0020] Figure 5 This is a disassembled diagram of the connecting components.
[0021] Figure 6 The structure diagram for cleaning up components.
[0022] Figure 7 This is a disassembled diagram of the mounting frame.
[0023] The attached diagram lists the components represented by each number as follows: 100-Box body, 101-Fixing pipe, 102-Material line pipe, 103-Motor, 103a-Driving wheel of the stopper disc, 104-Moving frame, 104a-Guide rod, 104b-Driven wheel of the stopper disc, 105-Handwheel, 105a-Screw, 200-Connecting assembly, 201-First T-shaped semi-ring, 201a-Side plate, 202-Second T-shaped semi-ring, 203-Sealing gasket, 204-Bolt, 300-Cleaning assembly, 301-Fan, 301a-Connecting pipe, 302-High-pressure nozzle, 303-Mounting frame, 303a-Connecting plate, 304-Cleaning brush. Detailed Implementation
[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Example 1
[0025] Please see Figures 1 to 5 This utility model is a disc-type feeding line, including a box 100 and fixed tubes 101 disposed on its two side walls. A movable frame 104 is disposed inside the box 100. The movable frame 104 is slidably sleeved on the outer wall of the guide rod 104a. The two ends of the guide rod 104a are fixed on the inner wall of the box 100. A connecting component 200 is disposed at the outer end of the fixed tube 101. The connecting component 200 includes a first T-shaped semi-ring 201 sleeved on the outer wall of the fixed tube 101 and a second T-shaped semi-ring 202 installed at the rear end of the first T-shaped semi-ring 201.
[0026] Specifically, the outer end of the fixed pipe 101 is connected to the material line pipe 102, a motor 103 is installed on one side of the rear end face of the housing 100, and a disc drive wheel 103a is installed on the output shaft of the motor 103; a disc driven wheel 104b is rotatably installed at the center of the rear end face of the movable frame 104, a handwheel 105 is provided on the outer side of the housing 100, and a screw 105a is installed at the center of the inner wall of the handwheel 105; the other end of the screw 105a passes through the bearing on the housing 100, and the screw 105a is screwed into the threaded hole on the movable frame 104; side plates 201a are fixed at both ends of the outer wall of the first T-shaped semi-ring 201 and the second T-shaped semi-ring 202, and sealing gaskets 203 are adhered to the inner walls of the first T-shaped semi-ring 201 and the second T-shaped semi-ring 202, and adjacent side plates 201a are fixedly connected by bolts 204.
[0027] Furthermore, the movable frame 104 is slidably sleeved on the outer wall of the two guide rods 104a, serving as an auxiliary sliding and guiding function. The external thread on the outer wall of the screw 105a is screwed into the threaded hole on the movable frame 104, so the rotation of the screw 105a can adjust the position of the movable frame 104 in conjunction with the guide rods 104a, thereby adjusting the tension of the plug disc. The outer end of the fixed pipe 101 is connected to the feed line pipe 102, and the entire feeding line is composed of multiple feed line pipes 102 connected and installed. When the fixed pipe 101 and the feed line pipe 102, as well as two feed line pipes 102 are connected, they are fixed by the first T-shaped semi-ring 201 and the second T-shaped semi-ring 202, and locked by the action of the bolt 204. The sealing effect is achieved between adjacent pipes by the sealing gasket 203.
[0028] The operation process of this embodiment is as follows: When conveying feed, the motor 103 is started. The output shaft of the motor 103 rotates, driving the drive wheel 103a of the stopper disc to rotate. At this time, the driven wheel 104b of the stopper disc drives the stopper disc to move inside the pipeline. The continuously moving stopper disc achieves the purpose of conveying feed, completing the feed feeding operation. When it is necessary to adjust the tension of the stopper disc according to the requirements, the handwheel 105 is rotated. The rotation of the handwheel 105 drives the screw 105a to rotate. The external thread on the outer wall of the screw 105a is screwed into the threaded hole on the moving frame 104. Therefore, the rotation of the screw 105a can drive the moving frame 104 to move under the action of the guide rod 104a, thereby adjusting the driven wheel 104b of the stopper disc. For the needs of small and medium-sized farms, a miniaturized stopper disc system has been developed, supporting quick disassembly and expansion, reducing the transformation threshold for small and medium-sized farms. When adjustment is required, the length of the conveying pipeline needs to be changed. At this time, when disassembling and assembling the feed line pipe 102... First, the first T-shaped semi-ring 201 is fitted onto the end of the fixed tube 101. Then, the feed line tube 102 is connected to the inside of the first T-shaped semi-ring 201. Next, the second T-shaped semi-ring 202 is connected to the rear end of the first T-shaped semi-ring 201. Finally, the first T-shaped semi-ring 201 and the second T-shaped semi-ring 202 are fixed together with bolts 204, completing the connection and installation of the fixed tube 101 and the feed line tube 102. During this process, the ends of the fixed tube 101 and the feed line tube 102 are in contact with the sealing gaskets 203 on the inner walls of the first T-shaped semi-ring 201 and the second T-shaped semi-ring 202 to achieve a sealing effect. When it is necessary to extend the feed line, the above operation is repeated, and the feed line tubes 102 are continuously stacked. The same principle applies to disassembly and assembly. The bolts 204 are removed, and then the first T-shaped semi-ring 201 and the second T-shaped semi-ring 202 are removed. Finally, the feed line tube 102 at the end is removed. By modularly designing the feed line, the length of the feed line can be flexibly adjusted according to the applicable scenario, making it widely applicable. Example 2
[0029] Please see Figure 4 , 6Based on Embodiment 1, unlike the first embodiment, a cleaning component 300 is provided. The cleaning component 300 includes a fan 301 installed on the outer wall of the housing 100, and a connecting pipe 301a connected to the air outlet of the fan 301 via a pipe joint. The other end of the connecting pipe 301a is connected to a high-pressure nozzle 302 via a pipe joint. This solves the problem that the existing disc-type feeding line requires manual cleaning of the attached feed during use, which increases labor costs, is time-consuming and labor-intensive, and has low efficiency.
[0030] Specifically, the outer wall of the high-pressure nozzle 302 is mounted on the top of the mounting frame 303 by a fastener, and a connecting plate 303a is fixed on the front end face of the mounting frame 303; the other end of the connecting plate 303a is mounted on the outer wall of the movable frame 104, and a cleaning brush 304 is installed inside the mounting frame 303.
[0031] Furthermore, the air inlet end of the blower 301 is equipped with a filter cover, so that the blower 301 can filter the drawn-in air during operation and prevent the blower 301 from being damaged. The pipe joint serves as a pipe connection. The mounting frame 303 is fixed on the movable frame 104 through the connecting plate 303a, so that the cleaning brush 304 installed inside can contact the stopper disc in real time and continuously clean the feed attached to the stopper disc.
[0032] The operation process of this embodiment is as follows: When the feed is continuously conveyed by the stopper disc, the blower 301 is started. The blower 301 operates to draw air from the external environment. The air is conveyed by the connecting pipe 301a and finally the high-pressure nozzle 302 pressurizes the air and sprays it onto the stopper disc, thereby blowing off the feed attached to the stopper disc. During the movement of the stopper disc, since the cleaning brush 304 is in contact with the surface of the stopper disc, the stopper disc can be cleaned under the action of the cleaning brush 304, further cleaning the stopper disc, ensuring the cleanliness of the stopper disc, avoiding affecting the normal conveying of feed, and at the same time, no manual cleaning is required, which is highly efficient.
[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
Claims
1. A disc-type feeding line, comprising a housing (100) and fixed pipes (101) disposed on its two side walls, wherein a movable frame (104) is disposed inside the housing (100), the movable frame (104) being slidably sleeved on the outer wall of a guide rod (104a), and both ends of the guide rod (104a) being fixed on the inner wall of the housing (100), characterized in that: The outer end of the fixed tube (101) is provided with a connecting component (200), and a cleaning component (300) is provided on one side wall of the box (100). The connecting assembly (200) includes a first T-shaped semi-ring (201) sleeved on the outer wall of the fixed tube (101) and a second T-shaped semi-ring (202) installed at the rear end of the first T-shaped semi-ring (201). The cleaning assembly (300) includes a fan (301) installed on the outer wall of the housing (100) and a connecting pipe (301a) connected to the air outlet of the fan (301) via a pipe joint. The other end of the connecting pipe (301a) is connected to a high-pressure nozzle (302) via a pipe joint.
2. The disc-type feeding line according to claim 1, characterized in that, The outer end of the fixed tube (101) is connected to the material line tube (102), and a motor (103) is installed on one side of the rear end face of the box (100). A piston disc drive wheel (103a) is installed on the output shaft of the motor (103).
3. A disc-type feeding line according to claim 2, characterized in that, A driven wheel (104b) is rotatably mounted at the center of the rear end face of the movable frame (104), and a handwheel (105) is provided on the outer side of the housing (100). A screw (105a) is installed at the center of the inner wall of the handwheel (105).
4. A disc-type feeding line according to claim 3, characterized in that, The other end of the screw (105a) passes through the bearing on the housing (100), and the screw (105a) is helically engaged with the threaded hole on the movable frame (104).
5. A disc-type feeding line according to claim 1, characterized in that, Side plates (201a) are fixed at both ends of the outer walls of the first T-shaped semi-ring (201) and the second T-shaped semi-ring (202). Sealing gaskets (203) are adhered to the inner walls of the first T-shaped semi-ring (201) and the second T-shaped semi-ring (202). Adjacent side plates (201a) are fixedly connected by bolts (204).
6. A disc-type feeding line according to claim 1, characterized in that, The outer wall of the high-pressure nozzle (302) is mounted on the top of the mounting frame (303) by a fastener, and a connecting plate (303a) is fixed on the front end face of the mounting frame (303).
7. A disc-type feeding line according to claim 6, characterized in that, The other end of the connecting plate (303a) is mounted on the outer wall of the movable frame (104), and a cleaning brush (304) is installed inside the mounting frame (303).