Crawler-type electric intelligent litter stirring machine for free-range poultry house
Patent Information
- Application Number
- CN202522649968.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-15
AI Technical Summary
因此散养禽舍需要通过翻搅机对垫料进行翻搅,然而,在翻搅时,通常因为死亡家禽未及时清理使得翻搅机翻搅死亡家禽,从而污染环境的同时传染疾病,因此需要提前清理死亡家禽
(1)本实用新型通过拨板通过转动可将死亡的家禽拨开,从而防止翻搅刀翻搅死亡家禽,从而防止疾病传染的同时防止污染环境,从而保证家禽的安全,蜂鸣器用于发出警报声音,从而驱赶活着的家禽,从而防止拨板伤害活着的家禽,从而进一步保证家禽的安全,滑块用于定位拨板电机,通过拨板电机可带动贴近轴转动,从而带动拨板转动,从而拨开死亡家禽。
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Figure CN224910400U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of turning and mixing machine technology, specifically a tracked electric intelligent bedding turning and mixing machine for free-range poultry houses. Background Technology
[0002] In free-range poultry farming, litter serves as the core medium for poultry activity and resting, and is typically made of materials such as sawdust and rice husks. Its condition directly impacts the farming environment and poultry health. Therefore, free-range poultry houses require litter turning machines to agitate the litter. However, during turning, dead poultry are often disturbed by the machine, polluting the environment and spreading diseases. Therefore, it is essential to remove dead poultry beforehand.
[0003] However, most existing poultry cleaning methods are done manually, resulting in low cleaning efficiency. In addition, existing poultry turners may mistake live poultry for dead poultry, thus injuring live poultry and resulting in poor cleaning effect. In order to solve the above problems, this utility model designs a tracked electric intelligent bedding turner for free-range poultry houses. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a tracked electric intelligent bedding turner for free-range poultry houses, which effectively solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tracked electric intelligent bedding turner for free-range poultry houses, comprising a vehicle body, two tracks at the bottom of the vehicle body, two levers at the right end of the vehicle body, a proximity shaft fixed to the top of each lever, a connecting rod slidably connected to the outside of each proximity shaft, a positioning rail fixed to the top of each connecting rod, a slider slidably connected inside each positioning rail, a lever motor fixed inside each slider, a buzzer fixed to the right end of each connecting rod, a secondary positioning block fixed to the left end of the vehicle body, an electric push rod hinged to the left end of the secondary positioning block, a main positioning block hinged to the left end of the electric push rod, a turning shell fixed to the left end of the main positioning block, a splash guard hinged to the bottom of the left end of the turning shell, a turning shaft hinged inside the turning shell, and several turning blades detachably connected to the outside of the turning shaft.
[0006] Preferably, a battery is fixed inside the vehicle body, a controller is fixed to the right end of the battery, a chassis is fixed to the bottom of the vehicle body, a moving gear is meshed inside each track, several balancing gears are provided at the left end of each moving gear and mesh with the track outside, a moving motor is rotatably connected to the inside of each moving gear, a balancing bearing is fixed to the inside of the shaft of each balancing gear, and each set of balancing bearings and the balancing bearing at one end are fixedly connected to the chassis through a fixing rod.
[0007] Preferably, two secondary hinge blocks are also fixed to the left end of the vehicle body. Each secondary hinge block has a stabilizer rod hinged inside, and a main positioning block is hinged to the left end of each stabilizer rod. Each main positioning block is fixedly connected to the tumbling shell. A tumbling motor is fixed to the top of the tumbling shell. A tumbling main sprocket is fixed to the front end of the output shaft of the tumbling motor. The tumbling main sprocket is meshed with a tumbling secondary sprocket through a tumbling chain. The tumbling secondary sprocket is fixedly connected to the tumbling shaft inside it.
[0008] Preferably, the top of the splash guard is fixed with two lower hinge blocks, each of which has a splash guard rod hinged inside. The left end of the stirring shell is fixed with two upper hinge blocks, each of which has a positioning shaft hinged inside. Each positioning shaft is slidably connected to the groove of the splash guard rod outside it, and each splash guard rod is provided with a splash guard spring on its outside.
[0009] Preferably, each of the connecting rods is fixedly connected to the base frame, a moving camera is fixedly fixed to the right end of each of the connecting rods, a top camera is fixedly fixed to the right end of each of the positioning rails, a positioning plate is fixedly fixed to the bottom of each of the toggle motor output shafts, each positioning plate is fixedly connected to the proximity shaft at its bottom, and a proximity spring is provided on the outside of each proximity shaft.
[0010] Compared with the prior art, the beneficial effects of this utility model are: (1) This utility model uses a rotating paddle to separate dead poultry, thereby preventing the turning knife from turning over dead poultry, thus preventing the spread of disease and environmental pollution, thus ensuring the safety of poultry. A buzzer is used to emit an alarm sound to drive away live poultry, thereby preventing the paddle from harming live poultry, thus further ensuring the safety of poultry. A slider is used to position the paddle motor, which can drive the proximity shaft to rotate, thereby driving the paddle to rotate, thus separating the dead poultry.
[0011] (2) The present invention can be extended by electric push rod, which can drive the stirring shell to rotate, thereby changing the height of the stirring blade, thus facilitating stirring, ensuring stirring effect, and improving stirring accuracy. The stirring motor can drive the stirring main sprocket to rotate, thereby driving the stirring secondary sprocket to rotate through the stirring chain, and then driving the stirring shaft to rotate, thus completing the stirring work through the stirring blade.
[0012] (3) The present invention can prevent the pad layer from splashing through the anti-splash plate, thereby ensuring the stirring effect. At the same time, the anti-splash rod and anti-splash spring can make the anti-splash plate and the pad material stick together. Meanwhile, the stirring machine makes the paddle stick to the pad material due to the action of the spring, thereby ensuring the paddle opening effect. Attached Figure Description
[0013] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0014] In the attached diagram: Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 This is a schematic diagram of the right end of the entire utility model; Figure 3 This is a schematic diagram of the overall bottom of this utility model; Figure 4 This is a schematic diagram of the interior of the vehicle body of this utility model; Figure 5 This is a schematic diagram of the left end of the stirring shell of this utility model; Figure 6 This is a schematic diagram of the bottom of the positioning rail of this utility model.
[0015] In the diagram: 1-Vehicle body; 2-Tracks; 3-Positioning rail; 4-Pulley; 5-Splash guard; 6-Tumbling shell; 101-Underframe; 102-Electric push rod; 103-Stabilizer bar; 104-Main positioning block; 105-Secondary positioning block; 106-Main articulation block; 107-Secondary articulation block; 108-Battery; 109-Controller; 201-Moving gear; 202-Balance gear; 203-Moving motor; 204-Balance bearing; 301-Slide groove; 302-Top camera; 3 03-Slider; 304-Pulley motor; 305-Positioning plate; 401-Proximity shaft; 402-Proximity spring; 403-Buzzer; 404-Moving camera; 405-Connecting rod; 501-Lower hinge block; 502-Splash rod; 503-Splash spring; 504-Upper hinge block; 505-Positioning shaft; 601-Turning motor; 602-Turning main sprocket; 603-Turning chain; 604-Turning secondary sprocket; 605-Turning shaft; 606-Turning blade. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0017] Example 1, by Figures 1-2The present invention includes a vehicle body 1, which is made of alloy material and supports the entire turning machine. Two tracks 2 are provided at the bottom of the vehicle body 1 for easy movement of the turning machine. Two levers 4, also made of alloy material, are provided on the right end of the vehicle body 1. A layer of rubber material is adhered to the right end of each lever 4. The levers 4, when rotated, can move dead poultry aside, preventing the turning blade 606 from turning the dead poultry, thus preventing disease transmission and environmental pollution, and ensuring the safety of the poultry. A proximity shaft 401, also made of alloy material, is fixed to the top of each lever 4. 401 is used to position the dial plate 4. Each proximity shaft 401 is externally slidably connected to a connecting rod 405, which is made of alloy material. The connecting rod 405 is used to position the proximity shaft 401. Each connecting rod 405 has a positioning rail 3 fixed to its top, which is also made of alloy material. The positioning rail 3 is used to position the slider 303. Each positioning rail 3 has a slider 303 internally slidably connected to it, which is also made of alloy material. The slider 303 is used to position the dial plate motor 304. Each slider 303 has a dial plate motor 304 fixed to its inner side. The dial plate motor 304 can drive the proximity shaft 401. 1. A buzzer 403 is fixed to the right end of each connecting rod 405. The buzzer 403 is used to emit an alarm sound to drive away poultry, thereby preventing the lever 4 from harming live poultry and further ensuring the safety of the poultry. A secondary positioning block 105 is fixed to the left end of the vehicle body 1. The secondary positioning block 105 is used to position the electric push rod 102. The electric push rod 102 is hinged to the left end of the secondary positioning block 105. The electric push rod 102 is telescopic, thereby driving the tumbling shell 6 to rotate, thereby changing the height of the tumbling blade 606, thus facilitating tumbling and ensuring the tumbling effect, while improving tumbling accuracy. The left end of the electric push rod 102 is hinged to... The main positioning block 104 is used to connect the electric push rod 102 and the stirring shell 6. The stirring shell 6 is fixed to the left end of the main positioning block 104. The stirring shell 6 is made of alloy material and is used to position the stirring shaft 605. A splash guard 5 is hinged to the bottom left end of the stirring shell 6. The splash guard 5 is made of alloy material and can prevent the pad material from splashing, thereby ensuring the stirring effect. The stirring shaft 605 is hinged inside the stirring shell 6. The stirring shaft 605 is used to position the stirring blade 606. Several stirring blades 606 are detachably connected to the outside of the stirring shaft 605. The stirring blades 606 are used to stir the pad material.
[0018] Example 2, based on Example 1, combined with... Figures 3-6As shown, a battery 108 is fixed inside the vehicle body 1, providing the necessary power for the entire device. A controller 109 is fixed to the right end of the battery 108. The controller 109 is a conventional PLC controller (model: Siemens S7-200 SMART SR40). A base frame 101 is fixed to the bottom of the vehicle body 1. The base frame 101 is made of alloy material and is used to position the moving motor 203 and the balance bearing 204. Each track 2 has a moving gear 201 meshing inside, which can drive the track 2 to rotate. Each moving gear 201 has several balance gears 202 on its left end that mesh with the track 2 outside. The balance gears 202 can ensure the stability of the track 2 during movement. A moving motor 203 is rotatably connected inside each moving gear 201, which can drive the moving gear 201 to rotate. Each of the balance gears 202 has a balance bearing 204 fixed inside its shaft. The balance bearing 204 ensures the stability of the balance gear 202 during rotation. Each set of balance bearings 204 and one end of the balance bearing 204 are fixedly connected to the base frame 101 via a fixing rod. Two secondary hinge blocks 107 are also fixed to the left end of the vehicle body 1. The secondary hinge blocks 107 are used to position the stabilizer rods 103. Each secondary hinge block 107 has a stabilizer rod 103 hinged inside. The stabilizer rods 103 are made of alloy material and ensure the stability of the churning shell 6 during rotation. Each stabilizer rod 103 has a main fixing rod hinged to its left end. Positioning block 104, the main positioning block 104 is used to connect the stabilizing rod 103 and the tumbling shell 6, each main positioning block 104 is fixedly connected to the tumbling shell 6, the top of the tumbling shell 6 is fixed with a tumbling motor 601, the tumbling motor 601 can drive the tumbling main sprocket 602 to rotate, the front end of the output shaft of the tumbling motor 601 is fixed with the tumbling main sprocket 602, the tumbling main sprocket 602 can drive the tumbling secondary sprocket 604 to rotate through the tumbling chain 603, the tumbling main sprocket 602 is meshed with the tumbling secondary sprocket 604 through the tumbling chain 603, the tumbling secondary sprocket 604 can drive the tumbling shaft 605 to rotate. The tumbling sprocket 604 is fixedly connected to the tumbling shaft 605 on its inner side. Two lower hinge blocks 501 are fixed to the top of the splash guard 5. These lower hinge blocks 501 are used to position the splash guard rod 502. Each lower hinge block 501 has a splash guard rod 502 hinged inside. The splash guard rod 502 is made of alloy material and ensures that the splash guard 5 is in close contact with the padding material. Two upper hinge blocks 504 are fixed to the left end of the tumbling shell 6. These upper hinge blocks 504 are used to position the positioning shaft 505. Each upper hinge block 504 has a positioning shaft 505 hinged inside, and the positioning shaft 505 is used to position the splash guard rod 502.Each positioning shaft 505 is slidably connected to the groove of its external anti-splash rod 502. Each anti-splash rod 502 is externally equipped with an anti-splash spring 503, which is elastic. Each connecting rod 405 is fixedly connected to the base frame 101. A moving camera 404 is fixedly attached to the right end of each connecting rod 405. The moving camera 404 is used to observe the movement of the entire stirring machine. A top camera 302 is fixedly attached to the right end of each positioning rail 3. The top camera 302 is used to observe whether there is poultry on the right end of the turntable 4. A positioning plate 305, made of alloy material, is fixedly attached to the bottom of the output shaft of each turntable motor 304. The positioning plate 305 is used to protect the turntable motor 304. Each positioning plate 305 is fixedly connected to its bottom contact shaft 401. Each contact shaft 401 is externally equipped with a contact spring 402, which is elastic, thereby ensuring that the turntable 4 is in close contact with the padding material. When using this mixing machine, the controller 109 controls the two moving motors 203 to work together, thereby driving the moving gear 201 to rotate, which in turn drives the track 2 to rotate, thus moving the entire mixing machine. Simultaneously, it can also reverse the direction of the entire mixing machine. The movement of the entire mixing machine can be observed through the moving camera 404. Furthermore, the controller 109 controls the extension and retraction of the electric push rod 102, thereby driving the mixing shell 6 to rotate and descend, allowing the mixing blade 606 to insert into the padding material. At this time, the controller 109 controls the mixing motor 601 to work, thereby driving the mixing main sprocket 602 to rotate, which in turn drives the mixing secondary sprocket 604 to rotate via the mixing chain 603, thereby driving the mixing shaft 605 to rotate, which in turn drives the mixing blade 606 to mix the padding material. At this time, due to the anti-... The splash bar 502 and the splash-proof spring 503 ensure that the splash-proof plate 5 is in close contact with the padding material, thereby preventing the padding material from splashing. At this time, the top camera 302 can observe whether there are poultry on the right end of the turner 4. If there are poultry, the controller 109 controls the buzzer 403 to make a sound to drive the poultry away. If the poultry cannot be driven away, it is determined that the poultry is dead. At this time, the entire turner continues to move. When the top camera 302 observes that the turner 4 has reached the position of the dead poultry, the controller 109 controls the turner motor 304 to work, thereby driving the proximity shaft 401 to rotate, thereby driving the turner 4 to rotate, thereby pushing away the dead poultry. At this time, due to the action of the proximity spring 402, the turner 4 is in close contact with the padding material. At the same time, due to the action of the slider 303 and the slide groove 301, the stability of the turner motor 304 is ensured.
[0019] The working process of this utility model is as follows: When using this mixing machine, the controller 109 controls the two moving motors 203 to work together, thereby driving the moving gear 201 to rotate, which in turn drives the track 2 to rotate, thus moving the entire mixing machine. Simultaneously, it can also reverse the direction of the entire mixing machine. At this time, the movement of the entire mixing machine can be observed through the moving camera 404. Further, the controller 109 controls the extension and retraction of the electric push rod 102, thereby driving the mixing shell 6 to rotate and descend, allowing the mixing blade 606 to insert into the padding material. At this time, the controller 109 controls the mixing motor 601 to work, thereby driving the mixing main sprocket 602 to rotate, which in turn drives the mixing secondary sprocket 604 to rotate via the mixing chain 603, thereby driving the mixing shaft 605 to rotate, which in turn drives the mixing blade 606 to mix the padding material. The splash guard 502 and splash guard spring 503 ensure that the splash guard 5 is in close contact with the padding material, thus preventing the padding material from splashing. At this time, the top camera 302 can observe whether there are poultry on the right end of the turner 4. If there are poultry, the controller 109 controls the buzzer 403 to make a sound to drive the poultry away. If the poultry cannot be driven away, it is determined that the poultry is dead. At this time, the entire turner continues to move. When the top camera 302 observes that the turner 4 reaches the position of the dead poultry, the controller 109 controls the turner motor 304 to work, thereby driving the proximity shaft 401 to rotate, thereby driving the turner 4 to rotate, thus moving the dead poultry away. At this time, the proximity spring 402 ensures that the turner 4 is in close contact with the padding material. At the same time, the slider 303 and the slide groove 301 ensure the stability of the turner motor 304.
[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tracked electric intelligent bedding turner for free-range poultry houses, characterized in that: The vehicle includes a body (1), with two tracks (2) at the bottom. Two levers (4) are located on the right side of the body (1). Each lever (4) has a contact shaft (401) fixed to its top. A connecting rod (405) is slidably connected to the outside of each contact shaft (401). A positioning rail (3) is fixed to the top of each connecting rod (405). A slider (303) is slidably connected inside each positioning rail (3). A lever motor (304) is fixed to the inside of each slider (303). Each connecting rod (405) has a lever motor (304) on its right side. A buzzer (403) is also fixed at the end. A secondary positioning block (105) is fixed at the left end of the vehicle body (1). An electric push rod (102) is hinged to the left end of the secondary positioning block (105). A main positioning block (104) is hinged to the left end of the electric push rod (102). A stirring shell (6) is fixed to the left end of the main positioning block (104). A splash guard (5) is hinged to the bottom of the left end of the stirring shell (6). A stirring shaft (605) is hinged inside the stirring shell (6). Several stirring blades (606) are detachably connected to the outside of the stirring shaft (605).
2. The tracked electric intelligent bedding turner for free-range poultry houses according to claim 1, characterized in that: A battery (108) is fixed inside the vehicle body (1). A controller (109) is fixed to the right end of the battery (108). A chassis (101) is fixed to the bottom of the vehicle body (1). A moving gear (201) is meshed inside each track (2). Several balance gears (202) are provided at the left end of each moving gear (201) and mesh with the track (2) outside it. A moving motor (203) is rotatably connected to the inside of each moving gear (201). A balance bearing (204) is fixed to the inside of the shaft of each balance gear (202). Each set of balance bearings (204) and the balance bearing (204) at one end are fixedly connected to the chassis (101) through a fixing rod.
3. The tracked electric intelligent bedding turner for free-range poultry houses according to claim 2, characterized in that: Two secondary hinge blocks (107) are fixed to the left end of the vehicle body (1). Each secondary hinge block (107) has a stabilizer bar (103) hinged inside. Each stabilizer bar (103) has a main positioning block (104) hinged to the left end. Each main positioning block (104) is fixedly connected to the tumbling shell (6). A tumbling motor (601) is fixed to the top of the tumbling shell (6). A tumbling main sprocket (602) is fixed to the front end of the output shaft of the tumbling motor (601). The tumbling main sprocket (602) is meshed with a tumbling secondary sprocket (604) through a tumbling chain (603). The tumbling secondary sprocket (604) is fixedly connected to the tumbling shaft (605) on its inner side.
4. The tracked electric intelligent bedding turner for free-range poultry houses according to claim 3, characterized in that: The top of the splash guard (5) has two lower hinge blocks (501), each of which has a splash guard rod (502) hinged inside. The left end of the stirring shell (6) has two upper hinge blocks (504), each of which has a positioning shaft (505) hinged inside. Each positioning shaft (505) is slidably connected to the groove of the splash guard rod (502) outside. Each splash guard rod (502) is provided with a splash guard spring (503) outside.
5. A tracked electric intelligent bedding turner for free-range poultry houses according to claim 4, characterized in that: Each of the connecting rods (405) is fixedly connected to the base frame (101). A moving camera (404) is also fixed to the right end of each of the connecting rods (405). A top camera (302) is fixed to the right end of each of the positioning rails (3). A positioning plate (305) is fixed to the bottom of the output shaft of each of the toggle motors (304). Each positioning plate (305) is fixedly connected to the proximity shaft (401) at its bottom. A proximity spring (402) is provided on the outside of each proximity shaft (401).