Mechanical structure for rapid peeling and separating of pomegranates

Abstract

The utility model discloses a kind of pomegranate quick peeling separation mechanical structures, it is related to pomegranate processing technical field, including crushing part and separation part.Crushing part has adjustable crushing feed hopper, three meshing crushing gear are loaded in, gear axial is equipped with crushing blade, shell is driven by crushing motor, the crushing adjusting cover plate of crushing feed hopper bottom controllable discharge amount.Separation part contains separation support, adjustable separation fixed base, fixed base is connected separation frame through vibration spring, there is separation screen in frame and install vibration motor, also be equipped with separation discharge tank.Working, pomegranate is shelled after falling to separation screen by crushing part, vibration motor drives screen vibration to realize seed skin separation.It can adjust angle and discharge amount, adapt to different pomegranate, improve efficiency and raw material utilization rate, meet health standard, reduce processing cost.

Description

Technical Field

[0001] This utility model relates to the field of pomegranate processing technology, specifically a mechanical structure for rapid peeling and separation of pomegranates. Background Technology

[0002] Pomegranates, as a fruit with both nutritional and economic value, are rich in vitamins, anthocyanins, and various minerals, and have wide applications in food processing, beverage production, and health product development. With the increasing market demand for deep-processed pomegranate products such as pomegranate juice, canned pomegranate seeds, and pomegranate powder, large-scale pomegranate processing has become a core direction for industry development. The efficiency and quality of pomegranate peeling and seed separation, as key preliminary steps in the processing, directly determine the cost and product quality of subsequent production stages.

[0003] Currently, in the pomegranate processing industry, especially among small and medium-sized processing enterprises and individual vendors, the peeling and seed separation of pomegranates are still mainly done manually. In this manual process, operators must first use knives to cut open the pomegranate shell, then peel off the segmented peels one by one, and finally separate the pomegranate seeds from the segments. This method is not only labor-intensive and time-consuming, with an average processing capacity of less than 10 kilograms per person per hour, making it difficult to meet the efficiency requirements of large-scale production; it also suffers from significant differences in the standardization of manual operations, easily leading to problems such as peel residue and damaged pomegranate seeds, resulting in low raw material utilization and directly affecting the purity and taste of subsequent processed products. Furthermore, the manual processing involves frequent direct contact between operators and the fruit, posing certain hygiene and safety risks and failing to meet modern food processing hygiene standards.

[0004] To address the drawbacks of manual operation, some companies have begun to experiment with mechanical methods for pomegranate peeling and separation. However, the existing equipment's separation and screening mechanisms are mostly designed with a fixed tilt angle, resulting in low screening efficiency and incomplete separation of seeds and peels, often requiring secondary sorting and increasing processing costs. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides the following technical solution: a pomegranate rapid peeling and separation mechanical structure, comprising:

[0006] The separation section includes a separation bracket, an adjustable separation fixing seat on the separation bracket, a separation frame on the separation fixing seat via a separation vibration spring, a separation filter screen inside the separation frame, a separation vibration motor fixedly mounted on the separation frame, a separation adjustment bracket one fixedly mounted on the separation frame, and a crushing section adjustablely mounted on the separation adjustment bracket one.

[0007] The crushing section includes a crushing feed hopper that is adjustablely mounted on a separation adjustment bracket. Crushing gear one, crushing gear two, and crushing gear three are rotatably mounted on the crushing feed hopper. Multiple crushing blades are mounted on crushing gear one, crushing gear two, and crushing gear three in the axial direction. Crushing gear one meshes with crushing gear two, crushing gear two meshes with crushing gear three, and the output shaft of the crushing motor is fixedly mounted on crushing gear three.

[0008] Furthermore, a crushing adjustment cover plate is slidably provided at the bottom of the crushing feed hopper via a crushing adjustment nut, and the crushing adjustment cover plate is used to control the discharge rate.

[0009] Furthermore, one end of the crushing feed hopper is rotatably mounted on the separation frame, and the crushing feed hopper is adjustablely mounted on the separation adjustment bracket via a separation adjustment bolt.

[0010] Furthermore, one end of the separation fixing seat is rotatably mounted on the separation bracket, and the other end of the separation fixing seat is fixedly mounted with a separation adjustment bracket two. The separation adjustment bracket two is adjustablely mounted on the separation bracket by means of a separation adjustment bolt two.

[0011] Furthermore, a separation rubber pad is fixedly installed at one end of the separation fixing seat, and a separation discharge box is installed below the separation fixing seat, which is fixedly installed on the separation support.

[0012] The advantages of this utility model compared with the prior art are:

[0013] 1. By integrating the "crushing section with shell breaking and the separation section with vibrating screening" into a single mechanical operation, the inefficient and non-standard manual operation is replaced, significantly increasing the throughput per unit time. At the same time, by using adjustable separation filter inclination angle, crushing feed hopper angle and discharge volume control, the seed husks are completely separated and pomegranate seed damage is reduced, improving raw material utilization and subsequent product quality, and meeting the needs of large-scale processing.

[0014] 2. Fully automated operation reduces direct human-machine contact and lowers the risk of contamination from manual operation; key components adopt an easy-to-clean, open design, facilitating subsequent cleaning and maintenance, avoiding cross-contamination, and meeting the hygiene requirements of modern food processing.

[0015] 3. The dual-dimensional adjustable structure can adapt to different varieties and sizes of pomegranate raw materials, solving the problem of limited adaptability of existing equipment; the modular design makes equipment maintenance and replacement convenient, and at the same time, by replacing manual labor, reducing raw material waste and secondary sorting costs, it reduces the overall processing cost of enterprises and helps to enhance market competitiveness. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a partial structural diagram of the crushing part of this utility model.

[0018] Figure 3 This is a schematic diagram of a partial structure of the separation part of this utility model. Figure 1 .

[0019] Figure 4 This is a schematic diagram of a partial structure of the separation part of this utility model. Figure 2 .

[0020] Reference numerals: 1-Crushing section; 2-Separation section; 101-Crushing feed hopper; 102-Crushing gear one; 103-Crushing adjusting cover plate; 104-Crushing adjusting nut; 105-Crushing gear two; 106-Crushing gear three; 107-Crushing motor; 108-Crushing blade; 201-Separation vibration motor; 202-Separation frame; 203-Separation adjusting bracket one; 204-Separation adjusting bolt one; 205-Separation filter screen; 206-Separation fixing seat; 207-Separation adjusting bracket two; 208-Separation adjusting bolt two; 209-Separation rubber pad; 210-Separation vibration spring; 211-Separation discharge box; 212-Separation bracket. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 4 As shown, a pomegranate rapid peeling and separation mechanical structure includes a crushing section 1 and a separation section 2.

[0023] like Figures 1 to 4As shown, the separation unit 2 includes a separation vibration motor 201, a separation frame 202, a first separation adjustment bracket 203, a first separation adjustment bolt 204, a separation filter screen 205, a separation fixing seat 206, a second separation adjustment bracket 207, a second separation adjustment bolt 208, a separation rubber pad 209, a separation vibration spring 210, a separation discharge box 211, and a separation bracket 212. The separation bracket 212 is adjustablely equipped with the separation fixing seat 206. The separation frame 202 is mounted on the separation fixing seat 206 via the separation vibration spring 210. One end of the separation vibration spring 210 is fixedly mounted on the separation frame 202, and the other end is fixedly mounted on... A separation filter 205 is installed inside the separation frame 202 on the separation fixing seat 206. The separation filter 205 has screening holes larger than the diameter of the pomegranate fruit. A separation vibration motor 201 is fixedly installed on the separation frame 202. A first separation adjustment bracket 203 is fixedly installed on the separation frame 202, and a crushing part 1 is adjustablely installed on the first separation adjustment bracket 203. One end of the separation fixing seat 206 is rotatably mounted on the separation bracket 212, and the other end of the separation fixing seat 206 is fixedly mounted on the second separation adjustment bracket 207. The second separation adjustment bracket 207 is adjustablely mounted on the separation bracket 212 by the second separation adjustment bolt 208. A separation rubber pad 209 is fixedly installed on one end of the separation fixing seat 206, and a separation discharge box 211 is installed below the separation fixing seat 206 and is fixedly mounted on the separation bracket 212.

[0024] like Figures 1 to 4 As shown, the crushing unit 1 includes a crushing feed hopper 101, a first crushing gear 102, a crushing adjusting cover plate 103, a crushing adjusting nut 104, a second crushing gear 105, a third crushing gear 106, a crushing motor 107, and crushing blades 108. The crushing feed hopper 101 is adjustablely mounted on a separation adjusting bracket 203. The first crushing gear 102, the second crushing gear 105, and the third crushing gear 106 are rotatably mounted on the crushing feed hopper 101. Multiple crushing blades 108 are arranged in the axial direction of the first crushing gear 102, the second crushing gear 105, and the third crushing gear 106. The first crushing gear 102 meshes with the second crushing gear 105, and the second crushing gear 105 meshes with the third crushing gear 106. The output shaft of the crushing motor 107 is fixedly mounted on the third crushing gear 106. The crushing adjusting cover plate 103 is slidably mounted on the bottom of the crushing feed hopper 101 via the crushing adjusting nut 104. The crushing adjusting cover plate 103 is used to control the discharge rate. One end of the crushing feed hopper 101 is rotatably mounted on the separation frame 202, and the crushing feed hopper 101 is adjustablely mounted on the separation adjustment bracket 203 via the separation adjustment bolt 204.

[0025] like Figures 1 to 4 As shown, the working principle of the pomegranate rapid peeling and separation mechanical structure disclosed in this utility model is as follows:

[0026] The pomegranate is placed in the crushing feed hopper 101, and the crushing motor 107 is turned on. The crushing motor 107 rotates, driving the third crushing gear 106 to rotate. The third crushing gear 106 rotates, driving the second crushing gear 105 to rotate. The second crushing gear 105 rotates, driving the first crushing gear 102 to rotate. This causes the crushing blades 108 on the third crushing gear 106, the second crushing gear 105, and the first crushing gear 102 to rotate, crushing the pomegranate shell. The crushed pomegranate shell falls from the bottom of the crushing feed hopper 101 and lands on the separating filter screen 205. The separating vibration motor 201 is turned on, and the vibration of the separating vibration motor 201 separates the pomegranate shell and pomegranate seeds that have fallen on the separating filter screen 205. The pomegranate seeds are screened and fall out of the separating discharge box 211 for collection. The pomegranate peel falls out of the separating rubber pad 209 for collection, completing the separation.

[0027] When adjusting the tilt angle of the separator filter 205, the operator pulls out the second separator adjusting bolt 208, then adjusts the separator fixing seat 206 to the appropriate position, and then resets the second separator adjusting bolt 208. When adjusting the tilt angle of the crushing feed hopper 101, the operator pulls out the first separator adjusting bolt 204, then adjusts the crushing feed hopper 101 to the appropriate position, and then resets the first separator adjusting bolt 204.

Claims

1. A mechanical structure for rapid peeling and separation of pomegranates, characterized in that, include: The separation section (2) includes a separation bracket (212), a separation fixing seat (206) is adjustablely provided on the separation bracket (212), a separation frame (202) is provided on the separation fixing seat (206) via a separation vibration spring (210), a separation filter screen (205) is provided inside the separation frame (202), a separation vibration motor (201) is fixedly provided on the separation frame (202), a separation adjustment bracket (203) is fixedly provided on the separation frame (202), and a crushing section (1) is adjustablely provided on the separation adjustment bracket (203). The crushing section (1) includes a crushing feed hopper (101) adjustable on a separation adjustment bracket (203). Crushing gear one (102), crushing gear two (105), and crushing gear three (106) are rotatably arranged on the crushing feed hopper (101). Multiple crushing blades (108) are arranged in the axial direction of crushing gear one (102), crushing gear two (105), and crushing gear three (106). Crushing gear one (102) meshes with crushing gear two (105), crushing gear two (105) meshes with crushing gear three (106), and the output shaft of crushing motor (107) is fixedly arranged on crushing gear three (106).

2. The pomegranate rapid peeling and separation mechanical structure according to claim 1, characterized in that: The bottom of the crushing feed hopper (101) is slidably provided with a crushing adjustment cover plate (103) via a crushing adjustment nut (104), which is used to control the discharge rate.

3. The pomegranate rapid peeling and separation mechanical structure according to claim 2, characterized in that: One end of the crushing feed hopper (101) is rotatably mounted on the separation frame (202), and the crushing feed hopper (101) is adjustablely mounted on the separation adjustment bracket (203) by the separation adjustment bolt (204).

4. The pomegranate rapid peeling and separation mechanical structure according to claim 3, characterized in that: One end of the separation fixing seat (206) is rotatably mounted on the separation bracket (212), and the other end of the separation fixing seat (206) is fixedly mounted with a separation adjustment bracket (207). The separation adjustment bracket (207) is adjustablely mounted on the separation bracket (212) by means of a separation adjustment bolt (208).

5. The pomegranate rapid peeling and separation mechanical structure according to claim 4, characterized in that: A separation rubber pad (209) is fixedly installed at one end of the separation fixing seat (206), and a separation discharge box (211) is installed below the separation fixing seat (206). The separation discharge box (211) is fixedly installed on the separation bracket (212).

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