Pickled mustard washing equipment
Patent Information
- Application Number
- CN202522681175.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-18
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-18
AI Technical Summary
[0004]本实用新型提供一种榨菜清洗设备,旨在解决目前,许多榨菜生产厂家仍采用人工或半机械化清洗方式,存在劳动强度大、清洗效率低、耗水量高、清洗效果不均一等问题的问题
[0007]采用上述进一步方案的有益效果是:用于对清洗池内清洗的榨菜进行翻洗,提高对榨菜的清洗效果。
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Figure CN224910575U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to pickled mustard tuber processing equipment, and in particular to a pickled mustard tuber cleaning equipment. Background Technology
[0002] Pickled mustard tuber (Zha Cai) is a variety of mustard greens belonging to the Brassicaceae family, genus Brassica. It is also known as green mustard tuber, stem mustard, water chestnut mustard, and goat horn mustard. The root system of pickled mustard tuber consists of a taproot, lateral roots, and fibrous roots. Its lower leaves are swollen and fist-shaped; the basal leaves are obovate or oblong, flat or wrinkled. The flowers have four sepals and four petals. The fruit is an obliquely borne silique, which turns from green to yellow when mature, containing 10 to 20 reddish-brown seeds per silique. Pickled mustard tuber is rich in various essential proteins, carbohydrates, vitamins, and nutrients such as calcium and potassium. Its fleshy stems can be processed and pickled to make pickled mustard tuber, while the leaves can be pickled into kimchi, or processed into green vegetable juice beverages and fermented juice beverages. Using the green leaves of pickled mustard tuber as the main raw material, pickled mustard tuber soy sauce can be produced by inoculating with bacterial strains.
[0003] Currently, many pickled mustard tuber manufacturers still use manual or semi-mechanized cleaning methods, which result in problems such as high labor intensity, low cleaning efficiency, high water consumption, and uneven cleaning results. Utility Model Content
[0004] This utility model provides a pickled mustard tuber cleaning device, which aims to solve the problems that many pickled mustard tuber manufacturers still use manual or semi-mechanized cleaning methods, resulting in high labor intensity, low cleaning efficiency, high water consumption, and uneven cleaning effect.
[0005] This utility model is implemented as follows: a pickled mustard tuber cleaning device includes a cleaning tank, a filter screen is installed inside the cleaning tank, several sets of turning and washing mechanisms are installed above the filter screen in the cleaning tank, a lifting and conveying mechanism is installed at one end of the cleaning tank, a spraying mechanism is installed above the lifting and conveying mechanism, an overflow mechanism is installed on one side wall of the cleaning tank, a water inlet mechanism is installed at the bottom of the cleaning tank, and a PLC controller is installed on the conveying mechanism.
[0006] Preferably, the tumbling mechanism includes: a mounting frame, which is fixedly connected to the outer wall of the cleaning tank, a tumbling motor is mounted on the top of the mounting frame, a tumbling roller is rotatably connected to the top of the cleaning tank via a bearing, a plurality of tumbling plates are arranged around the outer side of the tumbling roller, and one end of the tumbling roller is fixedly connected to the output end of the tumbling motor.
[0007] The beneficial effect of adopting the above-mentioned further solution is that it can be used to turn over and wash the pickled mustard tubers in the washing tank, thereby improving the cleaning effect of the pickled mustard tubers.
[0008] Preferably, the lifting and conveying mechanism includes: a lifting frame, which is installed on one side of the cleaning pool. The two ends of the lifting frame are respectively rotatably connected to a drive shaft and a driven shaft via bearings. A conveyor belt is drivenly connected to the drive shaft and the driven shaft. Several sets of baffles are provided on the conveyor belt. A lifting motor is installed on one side of the lifting frame, and the output end of the lifting motor is fixedly connected to one end of the drive shaft.
[0009] The beneficial effect of adopting the above-mentioned further solution is that it is used to lift and transport the washed pickled mustard tubers out of the washing tank.
[0010] Preferably, the spraying mechanism includes: a spraying pipe rack, which is mounted on the top of the lifting frame. Several sets of spray pipes are fixedly connected to the spraying pipe rack, and several sets of nozzles are provided on each of the spray pipes. A spraying inlet pipe is fixedly connected to the spraying pipe rack. A spraying pump is installed at the bottom of the cleaning tank. The output end of the spraying pump is fixedly connected to the spraying inlet pipe, and the input end of the spraying pump is fixedly connected to a spraying inlet pipe.
[0011] The beneficial effect of adopting the above-mentioned further solution is that it is used to rinse the pickled mustard tubers being lifted and conveyed on the lifting and conveying mechanism, thereby further improving the cleaning effect.
[0012] Preferably, the overflow mechanism includes: an overflow box, which is fixedly connected to the outer wall of the cleaning tank, and an overflow port is provided on the side wall of the cleaning tank above the overflow box. A screen is fixedly connected to the upper part of the inside of the overflow box, and one end of the spray inlet pipe is fixedly connected to the bottom of the screen.
[0013] The beneficial effect of adopting the above-mentioned further solution is that it can be used to cooperate with the water in the cleaning tank and the spraying mechanism to achieve water recycling.
[0014] Preferably, the water inlet mechanism includes: a water inlet pump, which is fixedly connected to the bottom of the cleaning tank, with an external pipe fixedly connected to the input end of the water inlet pump, and a water inlet pipe fixedly connected to the output end of the water inlet pump, one end of which extends into the bottom of the cleaning tank.
[0015] The beneficial effect of adopting the above-mentioned further solution is that it is used for filling the cleaning tank with water.
[0016] Preferably, the bottom of the cleaning pool is provided with a slope, and a drain pipe is provided at the bottom of the slope.
[0017] The advantage of adopting the above-mentioned further solution is that it facilitates the replacement of water in the cleaning tank.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a pickled mustard tuber cleaning device, which is equipped with a turning and washing mechanism to turn and wash the pickled mustard tubers in the cleaning tank, thereby improving the cleaning effect; a lifting and conveying mechanism to lift and convey the turned and washed pickled mustard tubers out of the cleaning tank; a spray washing mechanism to rinse the pickled mustard tubers lifted and conveyed by the lifting and conveying mechanism, thereby further improving the cleaning effect; an overflow mechanism to cooperate with the spray washing mechanism to achieve water recycling in the cleaning tank; and a water inlet mechanism to inject water into the cleaning tank. It adopts a multi-stage cleaning process to specifically address impurities with different degrees of adhesion, resulting in more thorough and uniform cleaning. It features continuous flow operation, reducing manual intervention, significantly improving cleaning efficiency, and reducing labor intensity. Through a built-in circulating water filtration system, it achieves multi-stage filtration and recycling of the cleaning water, greatly reducing fresh water consumption and wastewater discharge. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 for Figure 1 A schematic diagram of the side view structure;
[0021] Figure 3 for Figure 1 Another side view of the structure;
[0022] Figure 4 for Figure 1 A schematic diagram of the lifting and conveying mechanism and the spraying mechanism.
[0023] In the diagram: 1. Cleaning tank; 2. Filter screen; 3. Tilting mechanism; 31. Mounting frame; 32. Tilting motor; 33. Tilting roller; 34. Tilting plate; 4. Lifting and conveying mechanism; 41. Lifting frame; 42. Active shaft; 43. Passive shaft; 44. Conveyor belt; 45. Baffle; 46. Lifting motor; 5. Spraying mechanism; 51. Spraying pipe rack; 52. Spray pipe; 53. Spray nozzle; 54. Spraying inlet pipe; 55. Spraying pump; 56. Spraying inlet pipe; 6. Overflow mechanism; 61. Overflow box; 62. Overflow port; 63. Screen; 7. Water inlet mechanism; 71. Water inlet pump; 72. External pipe; 73. Water inlet pipe; 8. Drain pipe; 9. PLC controller. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0025] Please see Figure 1-4 This utility model provides a technical solution for a pickled mustard tuber cleaning device: a pickled mustard tuber cleaning device includes a cleaning tank 1, a filter screen 2 is installed inside the cleaning tank 1, several sets of turning and washing mechanisms 3 are installed above the filter screen 2 in the cleaning tank 1, a lifting and conveying mechanism 4 is installed at one end of the cleaning tank 1, a spraying and washing mechanism 5 is installed above the lifting and conveying mechanism 4, an overflow mechanism 6 is installed on one side wall of the cleaning tank 1, a water inlet mechanism 7 is installed at the bottom of the cleaning tank 1, and a PLC controller 9 is installed on the conveying mechanism 4.
[0026] In this embodiment, a turning and washing mechanism 3 is provided to turn and wash the pickled mustard tubers in the washing tank 1, improving the cleaning effect. A lifting and conveying mechanism 4 is provided to lift and convey the turned and washed pickled mustard tubers out of the washing tank 1. A spray washing mechanism 5 is provided to rinse the pickled mustard tubers lifted and conveyed by the lifting and conveying mechanism 4, further improving the cleaning effect. An overflow mechanism 6 is provided to cooperate with the spray washing mechanism to achieve water recycling in the washing tank 1. A water inlet mechanism 7 is provided to inject water into the washing tank 1. A multi-stage cleaning process is adopted to specifically solve impurities with different degrees of adhesion, resulting in more thorough and uniform cleaning. Continuous flow operation reduces manual intervention, significantly improves cleaning efficiency, and reduces labor intensity. Through the built-in circulating water filtration system, multi-stage filtration and recycling of cleaning water are achieved, greatly reducing fresh water consumption and sewage discharge.
[0027] Furthermore, the tumbling mechanism 3 includes: a mounting frame 31, which is fixedly connected to the outer wall of the cleaning tank 1. A tumbling motor 32 is installed at the top of the mounting frame 31. A tumbling roller 33 is rotatably connected to the top of the cleaning tank 1 through a bearing. Several sets of tumbling plates 34 are arranged around the outer side of the tumbling roller 33. One end of the tumbling roller 33 is fixedly connected to the output end of the tumbling motor 32.
[0028] In this embodiment, a turning and washing mechanism 3 is provided to turn and wash the pickled mustard tubers in the washing tank 1, thereby improving the cleaning effect of the pickled mustard tubers. The turning and washing mechanism 3 includes a mounting frame 31, on which a turning and washing motor 32 is installed. The turning and washing motor 32 drives the turning and washing roller 33 to rotate. During the cleaning process, the washing tank 1 is filled with water, and the pickled mustard tubers are placed in the washing tank 1 at the other end away from the lifting and conveying mechanism 4. Under the rotation of the turning and washing roller 33, the pickled mustard tubers are turned and conveyed to the lifting and conveying mechanism 4 by the turning and washing plate 34 on the turning and washing roller 33. By cooperating with multiple sets of turning and washing mechanisms 3, the pickled mustard tubers are turned and washed multiple times, thereby improving the cleaning effect of the pickled mustard tubers.
[0029] Typically, the lifting and conveying mechanism 4 includes: a lifting frame 41, which is installed on one side of the cleaning pool 1. The two ends of the lifting frame 41 are rotatably connected to a drive shaft 42 and a driven shaft 43 via bearings, respectively. A conveyor belt 44 is driven and connected to the drive shaft 42 and the driven shaft 43. Several sets of baffles 45 are provided on the conveyor belt 44. A lifting motor 46 is installed on one side of the lifting frame 41, and the output end of the lifting motor 46 is fixedly connected to one end of the drive shaft 42.
[0030] In this embodiment, a lifting and conveying mechanism 4 is provided to lift and convey the washed pickled mustard greens out of the washing tank 1. The lifting and conveying mechanism 4 includes a lifting frame 41, which is installed at one end of the washing tank 1. A conveyor belt 44 is installed on the lifting frame 41. The lifting motor 46 drives the active rotating shaft 42 to rotate, thereby driving the conveyor belt 44 upward with the cooperation of the passive rotating shaft 43. Under the action of the baffle 45, the pickled mustard greens are lifted upward with the conveyor belt 44 and scooped out of the washing tank 1. The conveyor belt 44 has through holes to facilitate the drainage of water.
[0031] Specifically, the spray washing mechanism 5 includes: a spray washing pipe frame 51, which is mounted on the top of the lifting frame 41. Several sets of spray pipes 52 are fixedly connected to the spray washing pipe frame 51, and several sets of nozzles 53 are installed on each set of spray pipes 52. A spray washing infusion pipe 54 is fixedly connected to the spray washing pipe frame 51. A spray washing pump 55 is installed at the bottom of the cleaning tank 1. The output end of the spray washing pump 55 is fixedly connected to the spray washing infusion pipe 54, and the input end of the spray washing pump 55 is fixedly connected to the spray washing inlet pipe 56.
[0032] In this embodiment, a spray washing mechanism 5 is provided to rinse the pickled mustard tubers being lifted and conveyed on the lifting and conveying mechanism 4, thereby further improving the cleaning effect. The spray washing mechanism 5 includes a spray washing pipe frame 51. Several sets of spray pipes 52 are arranged side by side on the lifting and conveying mechanism 4. Water is driven by a spray washing pump 55 to enter the spray pipes 52 through the infusion pipe 54, and the pickled mustard tubers being conveyed below are rinsed through the nozzles 5.
[0033] In addition, the overflow mechanism 6 includes an overflow box 61, which is fixedly connected to the outer wall of the cleaning tank 1. An overflow port 62 is provided on the side wall of the cleaning tank 1 above the overflow box 61. A screen 63 is fixedly connected to the upper part of the overflow box 61. One end of the spray inlet pipe 56 is fixedly connected to the bottom of the screen 63.
[0034] In this embodiment, an overflow mechanism 6 is provided to cooperate with the spraying mechanism to achieve water recycling. The overflow mechanism 6 includes an overflow box 61. An overflow port 62 is provided on the side wall of the cleaning tank 1. The overflow port 62 allows the water in the cleaning tank 1 to flow into the overflow box 61, and then water is introduced into the spraying mechanism 5 through the liquid inlet pipe 56.
[0035] Additionally, the water inlet mechanism 7 includes a water inlet pump 71, which is fixedly connected to the bottom of the cleaning tank 1. The input end of the water inlet pump 71 is fixedly connected to an external pipe 72, and the output end of the water inlet pump 71 is fixedly connected to a water inlet pipe 73. One end of the water inlet pipe 73 extends into the bottom of the cleaning tank 1.
[0036] In this embodiment, a water inlet mechanism 7 is provided for injecting water into the cleaning tank 1. The water inlet mechanism 7 includes a water inlet pump 71, which is connected to an external water pipe through an external pipe 72. Driven by the water inlet pump 71, water from the external water pipe is injected into the cleaning tank 1 through the water inlet pipe 73.
[0037] It should be noted that the bottom of the cleaning pool 1 is provided with a slope, and a drain pipe 8 is installed at the bottom of the slope.
[0038] In this embodiment, the bottom slope of the cleaning tank 1 facilitates the sliding of impurities in the water to the bottom of the cleaning tank 1, and the wastewater is discharged through the bottom drain pipe 8, making it convenient to replace the water in the cleaning tank 1.
[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A pickled mustard tuber cleaning device, characterized in that: The system includes a cleaning tank (1), a filter screen (2) is installed inside the cleaning tank (1), several sets of turning washing mechanisms (3) are installed above the filter screen (2) in the cleaning tank (1), a lifting and conveying mechanism (4) is installed at one end of the cleaning tank (1), a spray washing mechanism (5) is installed above the lifting and conveying mechanism (4), an overflow mechanism (6) is installed on one side wall of the cleaning tank (1), a water inlet mechanism (7) is installed at the bottom of the cleaning tank (1), and a PLC controller (9) is installed on the conveying mechanism (4).
2. The pickled mustard tuber cleaning equipment according to claim 1, characterized in that: The tumbling mechanism (3) includes: a mounting frame (31), which is fixedly connected to the outer wall of the cleaning tank (1). A tumbling motor (32) is installed at the top of the mounting frame (31). A tumbling roller (33) is rotatably connected to the top of the cleaning tank (1) through a bearing. Several sets of tumbling plates (34) are arranged around the outer side of the tumbling roller (33). One end of the tumbling roller (33) is fixedly connected to the output end of the tumbling motor (32).
3. The pickled mustard tuber cleaning equipment according to claim 1, characterized in that: The lifting and conveying mechanism (4) includes: a lifting frame (41), which is installed on one side of the cleaning pool (1). The two ends of the lifting frame (41) are respectively connected to a drive shaft (42) and a passive shaft (43) via bearings. A conveyor belt (44) is connected to the drive shaft (42) and the passive shaft (43) via transmission. Several sets of baffles (45) are provided on the conveyor belt (44). A lifting motor (46) is installed on one side of the lifting frame (41). The output end of the lifting motor (46) is fixedly connected to one end of the drive shaft (42).
4. The pickled mustard tuber cleaning equipment according to claim 3, characterized in that: The spraying mechanism (5) includes: a spraying pipe rack (51), which is mounted on the top of the lifting frame (41). Several sets of spray pipes (52) are fixedly connected to the spraying pipe rack (51), and several sets of nozzles (53) are provided on each set of spray pipes (52). A spraying infusion pipe (54) is fixedly connected to the spraying pipe rack (51). A spraying pump (55) is installed at the bottom of the cleaning tank (1). The output end of the spraying pump (55) is fixedly connected to the spraying infusion pipe (54), and the input end of the spraying pump (55) is fixedly connected to the spraying inlet pipe (56).
5. The pickled mustard tuber cleaning equipment according to claim 4, characterized in that: The overflow mechanism (6) includes: an overflow box (61), which is fixedly connected to the outer wall of the cleaning tank (1). An overflow port (62) is provided on the side wall above the overflow box (61) of the cleaning tank (1). A screen (63) is fixedly connected to the upper part of the overflow box (61). One end of the spray inlet pipe (56) is fixedly connected to the bottom of the screen (63).
6. The pickled mustard tuber cleaning equipment according to claim 1, characterized in that: The water inlet mechanism (7) includes: a water inlet pump (71), which is fixedly connected to the bottom of the cleaning tank (1). The input end of the water inlet pump (71) is fixedly connected to an external pipe (72), and the output end of the water inlet pump (71) is fixedly connected to a water inlet pipe (73). One end of the water inlet pipe (73) extends into the bottom of the cleaning tank (1).
7. The pickled mustard tuber cleaning equipment according to claim 1, characterized in that: The bottom of the cleaning pool (1) is provided with a slope, and a drain pipe (8) is provided at the bottom of the slope.