A chili sauce juice throwing device with spiral guide groove

Abstract

The utility model provides a kind of chili sauce juice throwing device with spiral flow guide groove.The chili sauce juice throwing device with spiral flow guide groove includes: the operation box of fixed installation with feed hopper;The docking seat is fixedly installed on the top inner wall of the operation box, the docking seat is annularly arranged, the juice throwing barrel is rotatably installed on the docking seat, the juice throwing barrel is communicated with the feed hopper, and the sidewall of the juice throwing barrel is provided with a mesh structure;Flow guide thread is fixedly installed on the outer wall of the juice throwing barrel and is correspondingly arranged with the mesh structure;Spiral shaft is rotatably installed in the juice throwing barrel and extends into the feed hopper.The chili sauce juice throwing device with spiral flow guide groove provided by the utility model has the advantages of being able to separate chili particles and juice by rotating centrifugation, improving juice throwing efficiency and product quality.

Description

Technical Field

[0001] This utility model relates to the field of chili sauce production technology, and in particular to a chili sauce dipping device with a spiral guide groove. Background Technology

[0002] During the production of chili sauce, after the chilies are washed and chopped, they contain a large amount of water and soluble substances. The juice extraction process uses devices such as centrifuges or spiral diversion troughs to separate the solid chili particles from the liquid (such as chili juice and water), preventing the sauce from becoming too thin or separating. After removing excess juice, the solid chilies are more easily mixed with seasonings (such as salt, sugar, and spices), ensuring a rich flavor and uniform texture.

[0003] Traditional methods rely on manual pressing or simple filtering of chili sauce. Manual pressing depends on the operator's experience, which leads to uneven force in squeezing the juice from the chili peppers, easily resulting in excessive shearing of the sauce or juice residue.

[0004] Therefore, it is necessary to provide a new chili sauce dipping device with a spiral guide groove to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem that manual juice-scraping relies on the experience of workers, resulting in uneven juice-scraping force and affecting the production quality of chili sauce, this utility model provides a chili sauce juice-scraping device with a spiral guide groove.

[0006] The chili sauce dipping device with a spiral guide groove provided by this utility model includes: an operating box with a feed hopper fixedly installed; a docking seat, which is fixedly installed on the top inner wall of the operating box and is arranged in a ring shape. A dipping barrel is rotatably installed on the docking seat and is connected to the feed hopper. The side wall of the dipping barrel is provided with a mesh structure; a guide thread, which is fixedly installed on the outer wall of the dipping barrel and is arranged correspondingly to the mesh structure; a spiral shaft, which is rotatably installed in the dipping barrel and extends into the feed hopper; a movable sealing plate, which is slidably installed at the bottom of the operating box and is connected to the operating box through a support mechanism; a protective cover, which is fixedly installed on the movable sealing plate and has a rotary motor fixedly installed inside. The output shaft of the rotary motor is fixedly connected to the spiral shaft through a coupling; and a centrifugal dipping mechanism, which is arranged on the dipping barrel and is used to drive the dipping barrel to rotate centrifugally.

[0007] Preferably, the docking seat is arranged in a ring shape and consists of an inner ring and an outer ring. The top of the juice-scraping bucket is set as an opening, and its open end is slidably embedded between the inner ring and the outer ring of the docking seat. The opposite side of the inner ring and the outer ring of the docking seat is set as an inclination.

[0008] Preferably, the centrifugal juicing mechanism includes a fixed ring, a drive motor, and a fixed gear. The fixed ring is fixedly installed at the bottom of the juicing tank, and teeth are fixedly installed on the inner wall of the fixed ring. The drive motor is fixedly installed on the protective cover, and the fixed gear is fixedly installed on the output shaft of the drive motor. The fixed gear meshes with the teeth of the fixed ring.

[0009] Preferably, the bottom of the control box is provided with a drain port, and a drain pipe is fixedly installed at the bottom of the control box, the drain pipe being connected to the drain port.

[0010] Preferably, a support leg is fixedly installed at the bottom of the operating box, a collection tray is fixedly installed between the support legs, the collection tray is located below the movable sealing plate, and the support mechanism is provided on the collection tray.

[0011] Preferably, the support mechanism includes a mounting frame, an electric telescopic rod, and a guide rod. The mounting frame is fixedly mounted on the collection tray, the electric telescopic rod is fixedly mounted on the mounting frame, the output end of the electric telescopic rod is fixedly connected to the movable sealing plate, and the guide rod is fixedly mounted between the collection tray and the operation box, and the guide rod slides through the movable sealing plate.

[0012] Preferably, the control box is hinged with a sealing door, and a support seat is fixedly installed on the movable sealing plate. The support seat is sleeved outside the fixed ring and rotatably connected to the juice-scraping bucket. A guide block is sleeved on the support seat, and the top of the guide block is inclined.

[0013] Compared with related technologies, the chili sauce dipping device with spiral guide groove provided by this utility model has the following beneficial effects: This utility model provides a chili sauce dipping device with a spiral guide groove: The mesh structure on the side wall of the juicing bucket, combined with the guide thread, accelerates the outflow of liquid and makes solid-liquid separation faster and more thorough; the centrifugal juicing mechanism has high-efficiency transmission, ensuring stable rotation of the juicing bucket, generating sufficient centrifugal force, and improving the juicing effect and quality. The spiral shaft ensures smooth feeding, preventing blockages and uneven distribution; its rotation also stirs the raw materials, resulting in even solid-liquid distribution and guaranteeing thorough juice extraction and consistent chili sauce quality. The docking seat design ensures accurate installation and stable operation of the juice extraction tank. The movable sealing plate and door design facilitates cleaning, maintenance, repair, and material collection; the drain port and drain pipe design ensure smooth liquid discharge, and the collection tray prevents liquid dripping and waste. The electric telescopic rod precisely controls the movable sealing plate, and the guide rod ensures its linear movement, improving the level of automation. Attached Figure Description

[0014] Figure 1A front view schematic diagram of a preferred embodiment of the chili sauce dipping device with spiral guide groove provided by this utility model; Figure 2 A front cross-sectional view of a preferred embodiment of the chili sauce dipping device with spiral guide groove provided by this utility model; Figure 3 for Figure 2 The diagram shows an enlarged view of part A.

[0015] The following are the labels in the diagram: 1. Control box; 2. Feed hopper; 3. Connecting seat; 4. Juice-splitting bucket; 5. Guide thread; 6. Spiral shaft; 7. Movable sealing plate; 8. Protective cover; 9. Rotary motor; 10. Fixing ring; 11. Drive motor; 12. Fixed gear; 13. Drain port; 14. Drain pipe; 15. Support leg; 16. Collection tray; 17. Mounting bracket; 18. Electric telescopic rod; 19. Guide rod; 20. Sealing door; 21. Support seat; 22. Guide block. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Please refer to the following: Figures 1-3 ,in, Figure 1 A front view schematic diagram of a preferred embodiment of the chili sauce dipping device with spiral guide groove provided by this utility model; Figure 2 A front cross-sectional view of a preferred embodiment of the chili sauce dipping device with spiral guide groove provided by this utility model; Figure 3 for Figure 2 The diagram shows an enlarged view of part A.

[0018] The chili sauce dipping device with a spiral guide groove includes: an operation box 1 with a feed hopper 2 fixedly installed; a docking seat 3, which is fixedly installed on the top inner wall of the operation box 1 and is arranged in a ring shape, on which a dipping barrel 4 is rotatably installed, the dipping barrel 4 being connected to the feed hopper 2, and the side wall of the dipping barrel 4 being provided with a mesh structure; a guide thread 5, which is fixedly installed on the outer wall of the dipping barrel 4 and is arranged correspondingly to the mesh structure; and a spiral shaft 6, which is rotatably installed on... The juice-splitting tank 4 extends into the feed hopper 2; a movable sealing plate 7 is slidably installed at the bottom of the operation box 1, and is connected to the operation box 1 via a support mechanism; a protective cover 8 is fixedly installed on the movable sealing plate 7, and a rotary motor 9 is fixedly installed inside the protective cover 8, with the output shaft of the rotary motor 9 fixedly connected to the screw shaft 6 via a coupling; a centrifugal juice-splitting mechanism is installed on the juice-splitting tank 4 to drive the juice-splitting tank 4 to rotate centrifugally. The operation box 1 serves as the main frame of the entire device, providing a foundation for the installation, support, and fixation of other components, ensuring the stability of the overall structure of the device. The feed hopper 2 facilitates the accurate and smooth delivery of washed and chopped chili peppers into the juice-splitting tank, ensuring the continuity and stability of production. The docking seat 3 connects and supports the juice-splitting tank 4, and its annular design provides stable rotational support for the juice-splitting tank 4, ensuring that the juice-splitting tank 4 remains stable during rotation, reducing shaking and deviation, and ensuring the juice-splitting effect. The centrifugal force generated by the rotation of the slurry tank 4 separates the solid chili pepper particles from the liquid. The mesh structure on the side wall effectively intercepts the solid chili pepper particles while allowing the liquid to pass through, achieving solid-liquid separation, preventing the sauce from becoming too thin or separating, and improving the sauce quality. During the rotation of the slurry tank 4, the guide thread 5 guides the liquid to flow along the thread direction, accelerating the flow of liquid out of the mesh structure on the side wall of the slurry tank 4, improving slurry efficiency, and making solid-liquid separation faster and more thorough. The spiral shaft 6, during its rotation, pushes the chili pepper raw material entering the feed hopper 2 smoothly into the slurry tank 4, ensuring smooth feeding. During the slurry process, the rotation of the spiral shaft 6 can stir the chili pepper raw material in the slurry tank 4, making the distribution of solid chili pepper particles and liquid more uniform. The movable sealing plate 7 can be opened or closed as needed, facilitating cleaning, maintenance, and repair of the inside of the control box 1, and also facilitating the collection of the separated solid chili pepper particles and the replacement of the collection container, improving the ease of use and maintainability of the device. The protective cover 8 protects the internal rotating motor 9, preventing dust, debris, etc. from entering the motor. The rotary motor 9 provides power for the rotation of the screw shaft 6 and the juice-spinning tank 4, ensuring the stability of the juice-spinning effect and sauce quality. The centrifugal juice-spinning mechanism enables the juice-spinning tank 4 to generate stable rotational motion, thereby achieving efficient centrifugal juice-spinning function.

[0019] The docking seat 3 is ring-shaped and consists of an inner ring and an outer ring. The top of the juice-splitting bucket 4 is open, and its open end slides between the inner and outer rings of the docking seat 3. The opposite sides of the inner and outer rings of the docking seat 3 are inclined. The inclined design of the inner and outer rings of the docking seat 3 allows the juice-splitting bucket 4 to be quickly and accurately inserted between the inner and outer rings during installation, greatly improving installation efficiency and reducing installation difficulty. The tight nesting structure of the juice-splitting bucket 4, with its open end embedded between the inner and outer rings of the docking seat 3, ensures that the juice-splitting bucket 4 maintains a relatively fixed positional relationship with the docking seat 3 during operation, guaranteeing the stability of the juice-splitting bucket 4's rotation.

[0020] The centrifugal juice-splitting mechanism includes a fixed ring 10, a drive motor 11, and a fixed gear 12. The fixed ring 10 is fixedly installed at the bottom of the juice-splitting tank 4, and teeth are fixedly installed on the inner wall of the fixed ring 10. The drive motor 11 is fixedly installed on the protective cover 8, and the fixed gear 12 is fixedly installed on the output shaft of the drive motor 11, meshing with the teeth of the fixed ring 10. The drive motor 11 transmits power to the juice-splitting tank 4 stably and efficiently through the meshing of the fixed gear 12 with the teeth on the inner wall of the fixed ring 10. This gear transmission method has the characteristics of accurate transmission ratio and high transmission efficiency, which can ensure that the juice-splitting tank 4 rotates stably at a predetermined speed, thereby generating stable and sufficient centrifugal force to fully separate the chili solid particles from the liquid, improve the juice-splitting effect, and ensure the quality and taste of the chili sauce. The entire centrifugal juice-splitting mechanism has a compact structural design and the connections between the components are firm, which enables the mechanism to remain stable during operation, improving the reliability and service life of the device.

[0021] The bottom of the control box 1 is provided with a drain port 13, and a drain pipe 14 is fixedly installed at the bottom of the control box 1, the drain pipe 14 being connected to the drain port 13. The arrangement of the drain port 13 and the drain pipe 14 allows the liquid in the control box 1 to be discharged smoothly, avoiding the accumulation of liquid at the bottom of the control box 1, ensuring the continuity and stability of the production process. The drain pipe 14 is designed with a certain slope, so that the liquid flows unidirectionally under the action of gravity, preventing the discharged liquid from flowing back into the control box 1.

[0022] A support leg 15 is fixedly installed at the bottom of the operating box 1, and a collection tray 16 is fixedly installed between the support legs 15. The collection tray 16 is located below the movable sealing plate 7, and the support mechanism is provided on the collection tray 16. The support legs 15 provide stable support for the operating box 1, preventing the operating box 1 from shaking or tilting during operation and affecting the normal operation of internal components such as the juice-scraping mechanism. The collection tray 16 can promptly and accurately collect liquids or materials dripping when the movable sealing plate 7 is opened, preventing them from dripping onto the ground and causing pollution and waste. The support mechanism on the collection tray 16 can provide support for the movable sealing plate 7, helping to optimize the space utilization of the equipment and improve production efficiency.

[0023] The support mechanism includes a mounting frame 17, an electric telescopic rod 18, and a guide rod 19. The mounting frame 17 is fixedly mounted on the collection tray 16, and the electric telescopic rod 18 is fixedly mounted on the mounting frame 17. The output end of the electric telescopic rod 18 is fixedly connected to the movable sealing plate 7. The guide rod 19 is fixedly mounted between the collection tray 16 and the operating box 1, and slides through the movable sealing plate 7. The electric telescopic rod 18 can precisely control its extension and retraction length and speed, thereby achieving precise control over the opening and closing degree of the movable sealing plate 7, improving the automation level and production efficiency of production, and reducing errors and labor intensity caused by manual operation. The guide rod 19 provides reliable guidance for the movement of the movable sealing plate 7, ensuring that the movable sealing plate 7 always moves in a straight line under the drive of the electric telescopic rod 18, guaranteeing the sealing performance between the movable sealing plate 7 and the operating box 1, reducing friction and wear during the movement of the movable sealing plate 7, and extending the service life of the movable sealing plate 7 and the electric telescopic rod 18.

[0024] A hinged sealing door 20 is mounted on the operating box 1, and a support base 21 is fixedly installed on the movable sealing plate 7. The support base 21 is sleeved on the fixed ring 10 and rotatably connected to the centrifugal bucket 4. A guide block 22 is fitted over the support base 21, and the top of the guide block 22 is inclined. The hinged sealing door 20 on the operating box 1 provides operators with a convenient passage for material removal and equipment maintenance. When it is necessary to remove the raw material from the centrifugal bucket 4 inside the operating box 1, simply open the sealing door 20 to remove it. When the equipment malfunctions or requires regular maintenance, opening the sealing door 20 allows for convenient inspection and repair of the internal components of the operating box 1, improving production efficiency and equipment maintainability. The support base 21 provides stable and reliable support for the centrifugal bucket 4, ensuring that the centrifugal bucket 4 always remains in the correct position and posture, and will not affect the centrifugal effect due to shaking or displacement, thus improving the accuracy and efficiency of centrifugation. The inclined top of the guide block 22 can guide the liquid generated during centrifugation to a specific collection position, improving the safety of the production process.

[0025] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0026] The working principle of the chili sauce dipping device with spiral guide groove provided by this utility model is as follows: In operation, the operator first pours the washed and chopped chili peppers into the feed hopper 2. At this time, the rotary motor 9 inside the protective cover 8 starts, and its output shaft drives the screw shaft 6 to rotate via a coupling. The screw shaft 6 rotates within the feed hopper 2 and the juice-dissolving tank 4, using the pushing action of the spiral blades to gradually and smoothly transport the chili peppers from the feed hopper 2 into the juice-dissolving tank 4. During this process, the rotation of the screw shaft 6 also provides preliminary stirring to the chili peppers entering the juice-dissolving tank 4, ensuring that the solid chili pepper particles are initially mixed evenly with any small amount of liquid they may carry, preparing for the subsequent juice-dissolving process.

[0027] When a certain amount of chili raw material enters the centrifugal juicing tank 4, the opening of the feed hopper 2 is sealed, and the movable sealing plate 7 is kept closed, enclosing the inside of the operating box 1 into a relatively independent space, creating a stable environment for the juicing process. At this time, the drive motor 11 in the centrifugal juicing mechanism starts, and its output shaft drives the fixed gear 12 to rotate. Since the fixed gear 12 meshes with the teeth on the inner wall of the fixed ring 10, and the fixed ring 10 is fixed to the bottom of the centrifugal juicing tank 4, the power of the drive motor 11 is transmitted to the centrifugal juicing tank 4 through gear transmission, causing the centrifugal juicing tank 4 to start rotating around its own axis.

[0028] When the juice-splitting tank 4 rotates at high speed, it generates a strong centrifugal force. Under the action of this centrifugal force, the centripetal force on the liquid in the chili raw material inside the juice-splitting tank 4 is less than the centrifugal force, and it is flung out through the mesh structure on the side wall of the juice-splitting tank 4; while the solid chili particles are intercepted by the mesh structure inside the juice-splitting tank 4. At the same time, the guide threads 5 on the outer wall of the juice-splitting tank 4 play a role, which can guide the flung liquid to flow rapidly along the direction of the threads, accelerate the speed at which the liquid flows out of the mesh structure, and make the solid-liquid separation faster and more thorough. The separated liquid falls inside the operating box 1 and is discharged from the operating box 1 through the drain port 13 and drain pipe 14 at the bottom of the operating box 1.

[0029] Once the juice-scraping process reaches the predetermined time or achieves the desired effect, the drive motor 11 stops rotating, and the juice-scraping tank 4 gradually stops rotating. Then, the electric telescopic rod 18 in the support mechanism retracts, causing the movable sealing plate 7 to slide downwards and open. The operator can then open the hinged sealing door 20 on the operation box 1 to remove the separated chili solids from the juice-scraping tank 4 for use in subsequent chili sauce production. Simultaneously, the inside of the operation box 1 can be cleaned; the collection tray 16 can catch any dripping liquids or materials during cleaning, keeping the work area clean. After cleaning, the movable sealing plate 7 and sealing door 20 are closed, and the device is ready for the next use.

[0030] Compared with related technologies, the chili sauce dipping device with spiral guide groove provided by this utility model has the following beneficial effects: This utility model provides a chili sauce dipping device with a spiral guide groove. The mesh structure on the side wall of the dipping barrel 4 cooperates with the guide thread 5 to accelerate the liquid outflow and make the solid-liquid separation faster and more thorough. The centrifugal dipping mechanism has high transmission efficiency, ensuring that the dipping barrel 4 rotates stably and generates sufficient centrifugal force to improve the dipping effect and quality.

[0031] The spiral shaft 6 ensures smooth feeding and avoids clogging and uneven distribution; its rotation also stirs the raw materials, ensuring even solid-liquid distribution and thorough juice extraction, resulting in uniform chili sauce quality. The docking seat 3 design ensures accurate installation and stable operation of the juice extraction tank 4.

[0032] The movable sealing plate 7 and sealing door 20 are designed for easy cleaning, maintenance, repair, and material collection; the drain port 13 and drain pipe 14 are designed to ensure smooth liquid discharge, and the collection tray 16 prevents liquid dripping and contamination. The electric telescopic rod 18 precisely controls the movable sealing plate 7, and the guide rod 19 ensures its linear movement, improving the level of automated operation.

[0033] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.

[0034] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A chili sauce dipping device with a spiral guide groove, characterized in that, include: An operating box with a fixed feed hopper; A docking seat is fixedly installed on the top inner wall of the operation box. The docking seat is arranged in a ring shape. A juice-splitting bucket is rotatably installed on the docking seat. The juice-splitting bucket is connected to the feed hopper. The side wall of the juice-splitting bucket is provided with a mesh structure. A flow guiding thread is fixedly installed on the outer wall of the juice-spinning bucket and is correspondingly arranged with the mesh structure. A spiral shaft is rotatably mounted inside the juice-splitting tank and extends into the feed hopper; A movable sealing plate is slidably installed at the bottom of the operating box, and the movable sealing plate is connected to the operating box through a support mechanism; A protective cover is fixedly installed on the movable sealing plate, and a rotary motor is fixedly installed inside the protective cover. The output shaft of the rotary motor is fixedly connected to the screw shaft through a coupling. A centrifugal juice-spinning mechanism is installed on the juice-spinning tank and is used to drive the juice-spinning tank to rotate and centrifuge.

2. The chili sauce dipping device with spiral guide groove according to claim 1, characterized in that, The docking seat is arranged in a ring shape and consists of an inner ring and an outer ring. The top of the juice-scraping bucket is set as an opening, and its open end is slidably embedded between the inner ring and the outer ring of the docking seat. The opposite side of the inner ring and the outer ring of the docking seat is set as an inclination.

3. The chili sauce dipping device with spiral guide groove according to claim 1, characterized in that, The centrifugal juicing mechanism includes a fixed ring, a drive motor, and a fixed gear. The fixed ring is fixedly installed at the bottom of the juicing tank, and teeth are fixedly installed on the inner wall of the fixed ring. The drive motor is fixedly installed on the protective cover, and the fixed gear is fixedly installed on the output shaft of the drive motor. The fixed gear meshes with the teeth of the fixed ring.

4. The chili sauce dipping device with spiral guide groove according to claim 1, characterized in that, The bottom of the control box is provided with a drain port, and a drain pipe is fixedly installed at the bottom of the control box, and the drain pipe is connected to the drain port.

5. The chili sauce dipping device with spiral guide groove according to claim 1, characterized in that, The bottom of the control box is fixedly equipped with support legs, and a collection tray is fixedly installed between the support legs. The collection tray is located below the movable sealing plate, and the support mechanism is provided on the collection tray.

6. The chili sauce dipping device with spiral guide groove according to claim 5, characterized in that, The support mechanism includes a mounting frame, an electric telescopic rod, and a guide rod. The mounting frame is fixedly mounted on the collection tray, the electric telescopic rod is fixedly mounted on the mounting frame, the output end of the electric telescopic rod is fixedly connected to the movable sealing plate, and the guide rod is fixedly mounted between the collection tray and the operation box, and the guide rod slides through the movable sealing plate.

7. The chili sauce dipping device with spiral guide groove according to claim 3, characterized in that, The control box is hinged with a sealing door, and a support base is fixedly installed on the movable sealing plate. The support base is sleeved outside the fixed ring and rotatably connected to the juice-scraping bucket. A guide block is sleeved on the support base, and the top of the guide block is inclined.

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