A wet heat treatment device capable of reducing the GI value of coarse cereal powder

Abstract

The utility model relates to the field of coarse cereal powder processing discloses a kind of wet heat treatment device capable of reducing the GI value of coarse cereal powder, including multiple cavities, the cavity outside rotation is connected with side door, the side door and the cavity inner wall are uniformly connected with multiple flow guides by bolt fixed connection, the cavity outside is fixedly connected with intelligent control system, the cavity inner top wall is fixedly connected with multiple automatic water spraying systems, multiple the automatic water spraying system input end between fixed connection has water pipe two, the cavity inner bottom wall is fixedly connected with electric heating plate.In the utility model, hollow rod is rotated by servo motor driving commutator, simultaneously plow harrow is driven on electric heating plate to turn over and mix, and water is delivered to sleeve shell by water pipe one, then along hollow rod and hose is delivered to plow harrow and is sprayed from spray hole, multilayer linkage, turn over and mix self-cleaning and intelligent control are realized, solve the problem of low processing efficiency, complex cleaning, high energy consumption of existing equipment.

Description

Technical Field

[0001] This utility model relates to the field of grain powder processing, and in particular to a wet heat treatment device that can reduce the GI value of grain powder. Background Technology

[0002] Mixed grain powder is a powdered food made from various grains and beans such as oats, buckwheat, brown rice, and black beans through processes such as screening, washing, and grinding. It is rich in dietary fiber, B vitamins, minerals, and various antioxidants, and features both nutritional balance and low fat and high fiber. It can be mixed into drinks, cooked into porridge, or used in baking. It can meet the needs of a healthy diet, regulate intestinal function, and stabilize blood sugar, making it an ideal choice for modern people who pursue dietary diversity.

[0003] The glycemic index (GI) of whole grain flour varies depending on the proportion of its ingredients. Single whole grain flours such as oat flour and buckwheat flour have a lower GI value, are rich in dietary fiber, are digested and absorbed slowly, and have a gentle rise in blood sugar. If high-GI ingredients such as glutinous rice flour are mixed in, the overall value will increase. Compared to refined flour, most whole grain flours retain bran and germ, have a high fiber content, and generally have a low to medium GI value, which helps control postprandial blood sugar and is suitable for diabetics and people who are concerned about their health.

[0004] Some grain powders have excessively high glycemic index (GI). To reduce the GI value of grain powders, a wet heat treatment device is used. However, traditional wet heat treatment devices are single-layer static treatments that require manual stirring, resulting in poor uniformity and time-consuming and labor-intensive cleaning. They also lack an integrated design for stirring and self-cleaning, and the temperature and humidity control between layers is independent, leading to high energy consumption. Therefore, a wet heat treatment device that can reduce the GI value of grain powders is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a wet heat treatment device that can reduce the GI value of grain flour. It aims to improve the problems of traditional wet heat treatment devices, which are single-layer static treatments that require manual stirring, have poor uniformity, are time-consuming and labor-intensive to clean, lack an integrated design of stirring and self-cleaning, have independent temperature and humidity control between layers, and have high energy consumption.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a wet heat treatment device for reducing the GI value of miscellaneous grain powder, comprising multiple cavities, a side door rotatably connected to the outside of each cavity, multiple guide plates fixedly connected to the side door and the inner wall of each cavity by bolts, an intelligent control system fixedly connected to the outside of each cavity, multiple automatic water spraying systems fixedly connected to the top wall of each cavity, a second water pipe fixedly connected between the input ends of the multiple automatic water spraying systems, an electric heating plate fixedly connected to the bottom wall of each cavity, a servo motor fixedly connected to the top wall of each cavity, a commutator fixedly connected to the output end of the servo motor, a hollow rod fixedly connected to the output end of the commutator, a housing rotatably connected to the top of the hollow rod, a first water pipe fixedly connected to the outside of the housing, a plow fixedly connected to the outside of the hollow rod by bolts, a flexible hose fixedly connected to the top of the plow, and multiple spray holes opened on the outside of the plow.

[0007] As a further description of the above technical solution: The second water pipe is externally fixedly connected to the inside of the cavity, and the first water pipe is externally fixedly connected to the inside of the cavity.

[0008] As a further description of the above technical solution: The top of the commutator is fixedly connected to the top wall of the cavity, and the top of the housing is fixedly connected to the bottom of the commutator.

[0009] As a further description of the above technical solution: The inlet end of the hose is fixedly connected to the outside of the hollow rod, and the bottom of the plow is slidably connected to the top of the electric heating plate.

[0010] As a further description of the above technical solution: The intelligent control system and the servo motor are electrically connected, and the intelligent control system and the electric heating plate are electrically connected.

[0011] As a further description of the above technical solution: The automatic water spray system is arranged in concentric circles at equal intervals, and the guide vanes are also arranged in concentric circles at equal intervals.

[0012] As a further description of the above technical solution: The plow is hollow inside.

[0013] As a further description of the above technical solution: The top and bottom of two adjacent cavities are slidably connected.

[0014] This utility model has the following beneficial effects: In this invention, a servo motor drives a commutator to rotate the hollow rod, which in turn drives the plow and harrow to tumble on an electric heating plate. Water is then transported into the housing via a water pipe and then along the hollow rod and hose to the plow and harrow, from where it is sprayed out through the nozzle. This achieves multi-layer linkage, self-cleaning tumbling, and intelligent control, solving the problems of low processing efficiency, complex cleaning, and high energy consumption in existing equipment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of a wet heat treatment device for reducing the GI value of mixed grain flour according to the present invention. Figure 2 This is a schematic diagram of the side door of a wet heat treatment device for reducing the GI value of mixed grain flour according to the present invention. Figure 3 This is a schematic diagram of the plow and harrow structure of a wet heat treatment device for reducing the GI value of mixed grain flour proposed in this utility model. Figure 4 This is a schematic diagram of the hollow rod structure of a wet heat treatment device for reducing the GI value of mixed grain flour proposed in this utility model.

[0016] Legend: 1. Cavity; 2. Side door; 3. Baffle plate; 4. Intelligent control system; 5. Automatic water spraying system; 6. Electric heating plate; 7. Servo motor; 8. Commutator; 9. Hollow rod; 10. Shell; 11. Water pipe one; 12. Plow; 13. Spray hole; 14. Hose; 15. Water pipe two. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figures 1-4This utility model provides an embodiment of a wet heat treatment device for reducing the GI value of mixed grain flour, comprising multiple cavities 1, with side doors 2 rotatably connected to the outside of each cavity 1. Multiple guide plates 3 are bolted to both the side doors 2 and the inner wall of each cavity 1. An intelligent control system 4 is fixedly connected to the outside of each cavity 1. Multiple automatic water spraying systems 5 are fixedly connected to the top wall of each cavity 1. Water pipes 15 are fixedly connected between the input ends of the multiple automatic water spraying systems 5. An electric heating plate 6 is fixedly connected to the bottom wall of each cavity 1. A servo motor 7 is fixedly connected to the top wall of each cavity 1. A commutator 8 is fixedly connected to the output end of the servo motor 7. A hollow rod 9 is fixedly connected to the output end of the commutator 8. A housing 10 is rotatably connected to the top of the hollow rod 9. A water pipe 11 is fixedly connected to the outside of the housing 10. A plow 12 is bolted to the outside of rod 9. A hose 14 is fixed to the top of plow 12. Multiple spray holes 13 are opened on the outside of plow 12. Cavity 1 is used to store grain powder. Side door 2 is used to facilitate loading and unloading of grain powder in cavity 1. Guide plate 3 is used to guide steam. It can be disassembled by bolts. The surface of guide plate 3 is coated with hydrophobic nano-coating. Intelligent control system 4 is used to control the operation of the entire equipment. Intelligent control system 4 is a touch screen human-machine interface. It supports preset wet heat treatment programs, stores ≥30 sets of process formulas, and can independently set the processing time, stirring frequency and self-cleaning start time for each layer. Automatic water spray system 5 is used to humidify grain powder. Water pipe 2 15 is used to transport water to automatic water spray system 5. Electric heating plate 6 is used to humidify grain powder. The grain powder is heated. A servo motor 7 drives a commutator 8, which proportionally reverses the rotational speed output of the servo motor 7 to rotate the hollow rod 9. The hollow rod 9 moves the plow 12 and supplies water to it. A casing 10 supplies water to the hollow rod 9. Water pipe 11 supplies water to the casing 10. The plow 12 stirs the grain powder in the cavity 1; its angle can be adjusted by tightening bolts. A hose 14 supplies water from inside the hollow rod 9 to the plow 12. A spray nozzle 13 sprays water onto the electric heating plate 6 for cleaning. Water pipe 2 15 is externally fixed inside the cavity 1 to ensure stability. Water pipe 11 is externally fixed to the cavity. Inside body 1, water pipe 11 is kept stable. The top of commutator 8 is fixedly connected to the top wall inside body 1 to keep commutator 8 stable. The top of housing 10 is fixedly connected to the bottom of commutator 8 to keep housing 10 stable. The input end of hose 14 is fixedly connected to the outside of hollow rod 9, allowing hollow rod 9 to communicate with plow 12. The bottom of plow 12 is slidably connected to the top of electric heating plate 6, thereby turning and mixing the grain powder. Intelligent control system 4 and servo motor 7 are electrically connected, and intelligent control system 4 and electric heating plate 6 are electrically connected, allowing intelligent control system 4 to control servo motor 7 and electric heating plate 6 to work. Automatic water spraying system 5 is distributed in concentric circles at equal intervals to ensure uniform water distribution. Guide plates 3 are distributed in concentric circles at equal intervals to ensure effective steam discharge.The plow 12 is hollow inside, allowing water to be sprayed out from the nozzle 13. Adjacent cavities 1 are slidably connected at their top and bottom, allowing them to stack on top of each other and saving space.

[0019] Working Principle: When using this device, the grain powder is spread evenly in the cavity 1 and the side door 2 is closed. The intelligent control system 4, through a preset program, activates the automatic water spray system 5 to humidify the material at 8-minute intervals when the electric heating plate 6 reaches the target temperature. Then, the servo motor 7 rotates, causing the commutator 8 to drive the hollow rod 9 to rotate. This causes the plow 12 to slide on the electric heating plate 6, turning the material at 15 rpm, turning it over every 10 minutes to ensure even heat and moisture penetration. Temperature and humidity sensors monitor the process in real time until the material is thoroughly mixed. The GI value of the mixed grain powder decreases. Then, the side door 2 is opened and the mixed grain powder is taken out. Then, the water pump on the water pipe 11 is controlled by the intelligent control system 4 to deliver water to the casing 10. The water is then delivered to the plow 12 along the hollow rod 9 and the hose 14 and sprayed out from the spray hole 13 onto the electric heating plate 6. The servo motor 7 drives the hollow rod 9 to rotate, thereby cleaning the electric heating plate 6. The plate is rinsed for 3-5 minutes to remove residual materials. This achieves time-saving, labor-saving and convenient operation through multi-layer linkage, self-cleaning by turning and stirring, and intelligent control.

[0020] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wet heat treatment device for reducing the GI value of mixed grain flour, comprising multiple chambers (1), characterized in that: The cavity (1) is rotatably connected to a side door (2). Multiple guide plates (3) are fixedly connected to both the side door (2) and the inner wall of the cavity (1) by bolts. An intelligent control system (4) is fixedly connected to the outside of the cavity (1). Multiple automatic water spray systems (5) are fixedly connected to the top inner wall of the cavity (1). Water pipes (15) are fixedly connected between the input ends of the multiple automatic water spray systems (5). An electric heating plate (6) is fixedly connected to the bottom inner wall of the cavity (1). The top inner wall of the cavity (1) is fixedly connected to... A servo motor (7) is connected to the output end of the servo motor (7), a commutator (8) is fixedly connected to the output end of the commutator (8), a hollow rod (9) is fixedly connected to the output end of the commutator (8), a housing (10) is rotatably connected to the top of the hollow rod (9), a water pipe (11) is fixedly connected to the outside of the housing (10), a plow (12) is fixedly connected to the outside of the hollow rod (9) by bolts, a hose (14) is fixedly connected to the top of the plow (12), and multiple spray holes (13) are opened on the outside of the plow (12).

2. The wet heat treatment device for reducing the GI value of mixed grain flour according to claim 1, characterized in that: The second water pipe (15) is externally fixedly connected to the inside of the cavity (1), and the first water pipe (11) is externally fixedly connected to the inside of the cavity (1).

3. The wet heat treatment device for reducing the GI value of mixed grain flour according to claim 1, characterized in that: The top of the commutator (8) is fixedly connected to the top wall of the cavity (1), and the top of the housing (10) is fixedly connected to the bottom of the commutator (8).

4. The wet heat treatment device for reducing the GI value of mixed grain flour according to claim 1, characterized in that: The input end of the hose (14) is fixedly connected to the outside of the hollow rod (9), and the bottom of the plow (12) is slidably connected to the top of the electric heating plate (6).

5. A wet heat treatment device for reducing the GI value of mixed grain flour according to claim 1, characterized in that: The intelligent control system (4) and the servo motor (7) are electrically connected, and the intelligent control system (4) and the electric heating plate (6) are electrically connected.

6. The wet heat treatment device for reducing the GI value of mixed grain flour according to claim 1, characterized in that: The automatic water spray system (5) is distributed in concentric circles at equal intervals, and the guide plates (3) are distributed in concentric circles at equal intervals.

7. A wet heat treatment device for reducing the GI value of mixed grain flour according to claim 1, characterized in that: The plow (12) is hollow inside.

8. A wet heat treatment device for reducing the GI value of mixed grain flour according to claim 1, characterized in that: The top and bottom of two adjacent cavities (1) are slidably connected.

Images