A tows spread control device

Abstract

The utility model discloses a kind of tow spreading control device, it includes needle roller bearing (1), L plate (2), micro cylinder (3), pedestal (4);Micro cylinder (3) is fixed on the upper portion of pedestal (4), and the end away from pedestal (4) has cylinder extension rod (31), L plate (2) one end is fixedly nested on cylinder extension rod (31), and the other end is sleeved in needle roller bearing (1);The axis of needle roller bearing (1) is perpendicular to the axis of micro cylinder (3);Micro cylinder (3) drives needle roller bearing (1) to move along horizontal direction by cylinder extension rod (31).The utility model converts the sliding friction of tow and baffle into the rotary friction of tow and needle roller bearing, can reduce flying flower.In addition, the utility model micro cylinder (3) drives needle roller bearing (1) to move along horizontal direction by cylinder extension rod (31), to adjust the distance between two needle roller bearings (1), realize online adjustment tow belt width by manual button.

Description

Technical Field

[0001] This utility model belongs to the field of cigarette production technology, specifically relating to a tow spread control device. Background Technology

[0002] Air openers are core equipment in cigarette filter manufacturing. Their core function is to use low-pressure airflow to laterally spread the filament bundle (such as cellulose acetate), primarily increasing and stabilizing the width of the filament bundle, slightly widening and smoothing it, and removing loose, overlapping, or twisted fibers (such as...). Figure 1 Currently, during the opening process of the air opener for fiber bundles, if the width of the fiber bundle is too wide, there are too many fuzzy filaments on the air opener (especially the main air opener), and the fiber bundles are stranded, it will lead to poor fiber bundle opening, affecting the filter rod's suction resistance, and in severe cases, causing the filter rod to become soft. To solve this problem, enterprise standards are currently formulated based on the actual conditions of the equipment, and the opening width is usually controlled at 225 ± 30 mm. Currently, the fiber bundle width control device includes a baffle, a horizontal plate, and a cylinder. One end of the horizontal plate is a baffle, and the other end is a cylinder. The cylinder and the horizontal plate are fixed together by bolts (e.g., ...). Figure 2 The distance between the two baffles is the width of the filament bundle. The method to adjust the width is to manually adjust the position of the cylinder relative to the fixed baffle and fix the position of the cylinder with bolts. Due to the safety settings of the KDF4 molding machine, the operator needs to stop the machine and open the protective cover to adjust the width, which is very laborious.

[0003] In addition, during the opening process of the air opener, the ends of the filaments are in contact with the baffle for a long time, and the sides of the filaments are in severe friction with the baffle, resulting in a large amount of fly filaments. The fly filaments will adhere to the glycerin spray chamber, and the residual filaments mixed with glycerin will corrode the filter rod and produce glue holes (melt holes). In order to avoid this problem, the fly filaments need to be cleaned frequently during the opening process, which is very time-consuming and labor-intensive.

[0004] To address the above problems, this utility model is proposed. Utility Model Content

[0005] To address the aforementioned problems, this utility model proposes an improved device for a filament spreader baffle, which aims to reduce filament fly and enable online adjustment of spread.

[0006] This utility model provides a filament spread control device, which includes a needle roller bearing 1, an L plate 2, a miniature cylinder 3, and a base 4;

[0007] The bottom of the miniature cylinder 3 is fixed to the upper part of the base 4, wherein the base 4 is placed vertically and the miniature cylinder 3 is placed horizontally;

[0008] The micro cylinder 3 has a cylinder extension rod 31 at the end away from the base 4 (i.e., the upper part of the micro cylinder 3).

[0009] One end of the L-plate 2 is fixedly nested on the cylinder extension rod 31, and the other end of the L-plate 2 is sleeved in the needle roller bearing 1;

[0010] The axis of the needle roller bearing 1 is perpendicular to the axis of the miniature cylinder 3;

[0011] The miniature cylinder 3 drives the needle roller bearing 1 to move in the horizontal direction (the direction of the axis of the miniature cylinder 3) through the cylinder extension rod 31.

[0012] Preferably, the axis of the miniature cylinder 3 is parallel to the axis of the opening rubber roller, such as... Figure 1 The position of the loosened rubber roller can be seen from the image.

[0013] Preferably, the upper part of the base 4 has a groove hole 41, the bottom of the miniature cylinder 3 has a through hole, the first bolt 5 passes through the groove hole 41 and the through hole, and the bottom of the miniature cylinder 3 is fixed to the upper part of the base 4 by a nut.

[0014] Preferably, the base 4 is welded to the wall panels on both sides of the wire bundle to facilitate fixing the base 4.

[0015] Preferably, one end of the L plate 2 is fixedly nested on the cylinder extension rod 31 by fastening bolts 6.

[0016] Preferably, the air tube is connected to a throttle valve and then to a three-position three-way solenoid valve, with two manual buttons connected to the coil control terminals of the three-position three-way solenoid valve respectively.

[0017] The two manual buttons refer to the forward and backward buttons, and their specific controls are as follows:

[0018] When the forward button is pressed, the solenoid valve switches from stop to piston bottom air intake mode, and the cylinder extension rod 31 extends.

[0019] When the reverse button is pressed, the solenoid valve switches from stop to exhaust port intake mode, and the cylinder extension rod 31 retracts.

[0020] When neither the forward nor the reverse button is pressed, the solenoid valve is in a stopped state, and the miniature cylinder 3 is in a stopped state.

[0021] Preferably, the two sets of the filament spread control devices are placed facing each other and used in combination, wherein the distance between the two needle roller bearings 1 is the opening width, and the filament tape to be processed is located between the two needle roller bearings 1.

[0022] Preferably, the miniature cylinder 3 drives the needle roller bearing 1 to move in the horizontal direction (the direction of the axis of the miniature cylinder 3) through the cylinder extension rod 31, thereby adjusting the distance between the two needle roller bearings 1 and realizing the online adjustment of the opening and closing width.

[0023] When the forming machine is running normally, the two sides of the filament belt contact the surface of the needle roller bearing and drive the needle roller bearing to rotate. When it is necessary to adjust the filament width, the manual button is pressed and the cylinder corresponding to the solenoid valve is activated.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. In the fiber bundle spreading control device of this utility model, the one in contact with the fiber bundle is the needle roller bearing 1. The sliding friction between the fiber bundle and the baffle is changed to the rotational friction between the fiber bundle and the needle roller bearing, which can reduce fly shavings and thus avoid the problem that the fly shavings attached to the glycerin spray chamber will cause corrosion to the filter rod after the residual fibers are mixed with glycerin, resulting in glue holes (melting holes).

[0026] 2. In this utility model, the two sets of filament spread control devices are placed facing each other and used in combination. The distance between the two needle roller bearings 1 is the spread width, and the filament belt to be processed is located between the two needle roller bearings 1. When it is necessary to adjust the filament belt width, the micro cylinder 3 drives the needle roller bearings 1 to move horizontally through the cylinder extension rod 31, thereby adjusting the distance between the two needle roller bearings 1, and realizing online adjustment of the filament belt width by manually pressing a button. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of an air opener.

[0028] Figure 2 This is a schematic diagram of the structure of an existing filament spread control device.

[0029] Figure 3 This is a schematic diagram of the structure of the filament spread control device of this utility model.

[0030] Figure 4 This is a schematic diagram showing the two sets of filament spread control devices of this utility model placed facing each other and used in combination.

[0031] The names of the reference numerals in the figure description are as follows: 1-Needle roller bearing, 2-L plate, 3-Miniature cylinder, 4-Base, 5-First bolt, 6-Fasting bolt, 31-Cylinder extension rod. Detailed Implementation

[0032] The present invention will be further described in detail below with reference to the embodiments.

[0033] Those skilled in the art will understand that the following embodiments are for illustrative purposes only and should not be construed as limiting the scope of the present invention. Where specific techniques or conditions are not specified in the embodiments, they are performed in accordance with the techniques or conditions described in the literature in the field or according to the product instructions. Materials or equipment whose manufacturers are not specified are all conventional products that can be obtained by purchase.

[0034] Those skilled in the art will understand that, unless specifically stated otherwise, the singular forms “a,” “an,” “the,” and “the” used herein may also include the plural forms. It should be further understood that the word “comprising” as used in this specification means the presence of the stated features, integers, steps, operations, elements, and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof. It should be understood that when we say an element is “connected” to another element, it can be directly connected to the other element, or there may be an intermediate element. Furthermore, the term “connected” as used herein can include wireless connections.

[0035] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. The terms "inner", "upper", "lower", etc., indicate the orientation or state relationship based on the orientation or state relationship shown in the drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art will understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] It will be understood by those skilled in the art that, unless otherwise defined, all terms used herein, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. It should also be understood that terms such as those defined in general dictionaries should be understood to have the same meaning as in the context of the prior art, and should not be interpreted in an idealized or overly formal sense unless defined as herein.

[0038] Example

[0039] The filament spread control device in this embodiment includes a needle roller bearing 1, an L-plate 2, a miniature cylinder 3, and a base 4;

[0040] The bottom of the miniature cylinder 3 is fixed to the upper part of the base 4, wherein the base 4 is placed vertically, the miniature cylinder 3 is placed horizontally, and the axis of the miniature cylinder 3 is parallel to the axis of the loosening rubber roller.

[0041] The micro cylinder 3 has a cylinder extension rod 31 at the end away from the base 4 (i.e., the upper part of the micro cylinder 3).

[0042] One end of the L-plate 2 is fixedly nested on the cylinder extension rod 31, and the other end of the L-plate 2 is sleeved in the needle roller bearing 1;

[0043] The axis of the needle roller bearing 1 is perpendicular to the axis of the miniature cylinder 3;

[0044] The miniature cylinder 3 drives the needle roller bearing 1 to move in the horizontal direction (the direction of the axis of the miniature cylinder 3) through the cylinder extension rod 31.

[0045] The upper part of the base 4 has a groove hole 41, and the bottom of the miniature cylinder 3 has a through hole. The first bolt 5 passes through the groove hole 41 and the through hole, and the bottom of the miniature cylinder 3 is fixed to the upper part of the base 4 by a nut.

[0046] The base 4 is welded to the wall panels on both sides of the wire bundle at its bottom to facilitate fixing the base 4.

[0047] One end of the L plate 2 is fixedly nested on the cylinder extension rod 31 by fastening bolts 6.

[0048] After the trachea is connected to the throttle valve, it is connected to the three-position three-way solenoid valve. The two manual buttons are respectively connected to the control terminal of the three-position three-way solenoid valve coil.

[0049] The two manual buttons refer to the forward and backward buttons, and their specific controls are as follows:

[0050] When the forward button is pressed, the solenoid valve switches from stop to piston bottom air intake mode, and the cylinder extension rod 31 extends.

[0051] When the reverse button is pressed, the solenoid valve switches from stop to exhaust port intake mode, and the cylinder extension rod 31 retracts.

[0052] When neither the forward nor the reverse button is pressed, the solenoid valve is in a stopped state, and the miniature cylinder 3 is in a stopped state.

[0053] The two sets of the filament spread control devices are placed facing each other and used in combination. The distance between the two needle roller bearings 1 is the opening width, and the filament tape to be processed is located between the two needle roller bearings 1.

[0054] The miniature cylinder 3 drives the needle roller bearing 1 to move in the horizontal direction (the direction of the axis of the miniature cylinder 3) through the cylinder extension rod 31, thereby adjusting the distance between the two needle roller bearings 1 and realizing the online adjustment of the opening and closing width.

[0055] When the forming machine is running normally, the two sides of the filament belt contact the surface of the needle roller bearing and drive the needle roller bearing to rotate. When it is necessary to adjust the filament width, the manual button is pressed and the cylinder corresponding to the solenoid valve is activated.

Claims

1. A tow spread control device, characterized in that, It includes needle roller bearing (1), L plate (2), miniature cylinder (3), and base (4); The bottom of the micro cylinder (3) is fixed to the upper part of the base (4), wherein the base (4) is placed vertically and the micro cylinder (3) is placed horizontally; The micro cylinder (3) has a cylinder extension rod (31) at the end away from the base (4). One end of the L plate (2) is fixedly nested on the cylinder extension rod (31), and the other end of the L plate (2) is sleeved in the needle roller bearing (1); The axis of the needle roller bearing (1) is perpendicular to the axis of the miniature cylinder (3); The miniature cylinder (3) drives the needle roller bearing (1) to move in the horizontal direction through the cylinder extension rod (31).

2. The filament spread control device according to claim 1, characterized in that, The axis of the micro cylinder (3) is aligned with the opening rubber roller.

3. The filament spread control device according to claim 1, characterized in that, The upper part of the base (4) has a groove hole (41), and the bottom of the micro cylinder (3) has a through hole. The first bolt (5) passes through the groove hole (41) and the through hole, and the bottom of the micro cylinder (3) is fixed to the upper part of the base (4) by using a nut.

4. The filament spread control device according to claim 1, characterized in that, The base (4) is welded to the wall panels on both sides of the wire bundle at the bottom to facilitate fixing the base (4).

5. The filament spread control device according to claim 1, characterized in that, One end of the L plate (2) is fixedly nested on the cylinder extension rod (31) by fastening bolts (6).

6. The filament spread control device according to claim 1, characterized in that, After the trachea is connected to the throttle valve, it is connected to the three-position three-way solenoid valve. The two manual buttons are respectively connected to the control terminal of the three-position three-way solenoid valve coil. The two manual buttons refer to the forward and backward buttons, and their specific controls are as follows: When the forward button is pressed, the solenoid valve switches from stop to piston bottom intake mode, and the cylinder extension rod (31) extends; When the reverse button is pressed, the solenoid valve switches from stop to exhaust port intake mode, and the cylinder extension rod (31) retracts; When neither the forward nor backward button is pressed, the solenoid valve is in a stopped state, and the miniature cylinder (3) is in a stopped state.

7. The filament spread control device according to claim 1, characterized in that, The two sets of the filament spread control devices are placed facing each other and used in combination. The distance between the two needle roller bearings (1) is the opening width, and the filament belt to be processed is located between the two needle roller bearings (1).

8. The filament spread control device according to claim 1, characterized in that, The miniature cylinder (3) drives the needle roller bearing (1) to move in the horizontal direction through the cylinder extension rod (31), thereby adjusting the distance between the two needle roller bearings (1) and realizing the online adjustment of the opening width.

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