A cutting system
Patent Information
- Application Number
- CN202522283660.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]在鞋材加工过程中,需要根据设计要求将整块鞋中底物料进行切割,以得到合适尺寸的多个鞋中底材料,但是现有鞋中底切割设备的切割效率不高,增加鞋中底物料的切割工时,难以为后续鞋中底打磨等工序提供充足的物料供给,影响鞋中底的生产效率
[0015]本申请实施例的切割系统中,通过上述技术方案,在支撑架上设置至少两个用于切割待切割物料的第一切割机构,使每个第一切割机构各自独立运行,并且各第一切割机构之间也能够相互配合,实现将切割工位处的整块待切割物料切割成多个小块的物料,有助于提升鞋中底原材料的切割效率,缩短鞋中底物料的切割工时,能够为后续鞋中底打磨等工序提供充足的物料供给,保障了鞋中底的生产效率。
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Figure CN224910696U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of shoe material processing technology, and in particular to a cutting system. Background Technology
[0002] The construction of a shoe sole generally includes all the materials that make up the bottom, such as the outsole, midsole, and heel. Shoe sole materials can be divided into two types: natural and synthetic. Furthermore, shoe sole materials generally need to possess characteristics such as abrasion resistance, water resistance, oil resistance, heat resistance, pressure resistance, impact resistance, good elasticity, resistance to deformation, heat insulation, and easy moisture absorption. When a pedestrian changes feet, the outsole works in conjunction with the midsole to provide braking, preventing slips and facilitating stopping.
[0003] In the shoe material processing process, it is necessary to cut the whole piece of shoe midsole material according to the design requirements to obtain multiple shoe midsole materials of appropriate size. However, the cutting efficiency of existing shoe midsole cutting equipment is not high, which increases the cutting time of shoe midsole material and makes it difficult to provide sufficient material supply for subsequent shoe midsole grinding and other processes, thus affecting the production efficiency of shoe midsole. Utility Model Content
[0004] This application provides a cutting system that helps improve the cutting efficiency of shoe midsole raw materials, shortens the cutting time of shoe midsole materials, and can provide sufficient material supply for subsequent shoe midsole grinding and other processes, thus ensuring the production efficiency of shoe midsoles and at least partially solving the above-mentioned technical problems.
[0005] To achieve the above objectives, this application provides a cutting system, comprising: A support frame, on which a cutting station is provided, the cutting station being used to place the material to be cut, the support frame having a first direction, a second direction and a third direction that are perpendicular to each other; A first cutting mechanism is movably mounted on the support frame along a first direction. The first cutting mechanism is located at the cutting station and is configured to cut the material to be cut at the cutting station. The first cutting mechanism is provided in at least two parts, and each first cutting mechanism cuts the material to be cut independently.
[0006] Optionally, the first cutting mechanism includes a first movable frame and a first movable seat. The first movable frame is slidably disposed on the support frame along a first direction, and the first movable seat is slidably disposed on the first movable frame along a second direction. The first movable seat is provided with a first cutting element that can extend and retract along a third direction.
[0007] Optionally, the cutting system includes a conveying mechanism arranged on the support frame along a first direction, the conveying mechanism being configured to convey the material to be cut to the cutting station along the first direction.
[0008] Optionally, the cutting system includes a waste processing station located behind the cutting station along a first direction. The support frame is movably provided with a second cutting mechanism along the first direction. The second cutting mechanism is located at the waste processing station and is configured to cut the waste at the waste processing station.
[0009] Optionally, the second cutting mechanism includes a first adsorption component, which is used to adsorb the cut material conveyed from the cutting station to the waste treatment station, so as to separate the cut material from the waste.
[0010] Optionally, the cutting system includes a discharge station located behind the waste processing station along a first direction, and a discharge mechanism is provided on the support frame located at the discharge station. The discharge mechanism is configured to discharge waste material conveyed from the waste cutting station.
[0011] Optionally, the cutting system further includes a purification mechanism, which is disposed on the support frame and located below the cutting station and the waste disposal station. The purification mechanism is configured to adsorb cutting fumes at the cutting station and the waste disposal station.
[0012] Optionally, the cutting system further includes a detection station located in front of the cutting station along a first direction. The support frame is movably provided with a detection mechanism along the first direction. The cutting mechanism is located at the detection station. The detection station is configured to detect the material to be cut that is conveyed to the cutting station.
[0013] Optionally, the detection mechanism includes a second adsorption component, which is used to move the material to be cut after passing the detection to the cutting station.
[0014] Optionally, the cutting system further includes a storage station located in front of the detection station along the first direction, the storage station being used to store the material to be cut.
[0015] In the cutting system of this application embodiment, by means of the above technical solution, at least two first cutting mechanisms for cutting the material to be cut are set on the support frame, so that each first cutting mechanism can operate independently and can also cooperate with each other, so as to cut the whole piece of material to be cut at the cutting station into multiple small pieces of material, which helps to improve the cutting efficiency of shoe midsole raw materials, shorten the cutting time of shoe midsole materials, and provide sufficient material supply for subsequent shoe midsole grinding and other processes, thus ensuring the production efficiency of shoe midsole.
[0016] Other features and advantages of this application will be described in detail in the following detailed description section. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings, wherein the same reference numerals in the following description denote the same parts.
[0019] Figure 1 This is a first-view structural schematic diagram of the cutting system provided in an exemplary embodiment of this disclosure; Figure 2 This is a second-view structural schematic diagram of the cutting system provided in an exemplary embodiment of this disclosure; Figure 3 This is a third-view structural schematic diagram of the cutting system provided in an exemplary embodiment of this disclosure; Figure 4 This is a fourth-view structural schematic diagram of the cutting system provided in an exemplary embodiment of this disclosure; Figure 5 yes Figure 1 An enlarged schematic diagram of part A in the middle; Figure 6 yes Figure 2 Enlarged schematic diagram of part B; Figure 7 yes Figure 2 An enlarged schematic diagram of section C; Figure 8 yes Figure 3 An enlarged schematic diagram of section D in the middle; Figure 9 This is a schematic diagram of the front view structure of the cutting system provided in an exemplary embodiment of this disclosure; Figure 10 yes Figure 9 Schematic diagram of the cross-sectional structure along the EE direction; Figure 11 This is a side view of the cutting system provided in an exemplary embodiment of this disclosure; Figure 12 yes Figure 11 A cross-sectional three-dimensional structural diagram along the FF direction; Figure 13 yes Figure 12 Enlarged schematic diagram of section G in the middle; Figure 14 yes Figure 12 Enlarged schematic diagram of section H in the middle; Figure 15 yes Figure 1 Enlarged schematic diagram of section I; Figure 16 yes Figure 2 An enlarged schematic diagram of section J in the middle; Figure 17 yes Figure 16 An enlarged schematic diagram of section K in the middle; Figure 18 yes Figure 3 An enlarged schematic diagram of section L in the middle.
[0020] Explanation of reference numerals in the attached figures: 10. Support frame; 101. First rack; 102. First guide rail; 11. Conveying mechanism; 111. Conveying plate; 12. Purification mechanism; 120. First pipe; 121. Absorption box; 122. Absorption channel; 123. Second pipe; 20. Cutting station; 21. First cutting mechanism; 211. First movable frame; 2111. First motor; 21111. First gear; 2112. First track sleeve; 2113. Second rack; 2114. Second guide rail; 212. First... 213. Movable seat; 213. First bracket; 2131. Drive screw; 21311. Threaded sleeve; 2132. Third motor; 2133. First cutting piece; 2134. First laser rangefinder; 214. Second motor; 2141. Second gear; 2142. Second rail sleeve; 30. Waste processing station; 31. Second cutting mechanism; 311. Second movable frame; 312. Second movable seat; 313. Second bracket; 314. Extension bracket; 315. Guide bracket; 316. First Mounting plate; 317, First telescopic component; 318, Fourth motor; 3181, Fourth gear; 319, Second cutting component; 32, First adsorption assembly; 321, Rotating shaft; 322, Driven gear; 323, First tray frame; 324, First suction nozzle; 40, Discharge station; 41, Discharge mechanism; 50, Inspection station; 51, Inspection mechanism; 511, Third movable frame; 5111, Third rack; 5112, Third guide rail; 512, Third movable seat; 5121, Fifth motor ; 51211, Fifth Gear; 5122, Third Rail Sleeve; 5123, Sixth Motor; 51231, Lifting Gear; 5124, Guide Wheel; 513, Lifting Beam; 5131, Lifting Rack; 5132, Lifting Guide Rail; 514, Second Mounting Plate; 515, Second Disc Frame; 5151, Second Suction Nozzle; 516, Detection Component; 517, Second Laser Rangefinder; 52, Second Adsorption Component; 60, Storage Station; X, First Direction; Y, Second Direction; Z, Third Direction. Detailed Implementation
[0021] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the protection scope of this application.
[0022] This application provides a cutting system; please refer to... Figure 1 and Figure 4 It includes a support frame 10 and a first cutting mechanism 21.
[0023] Specifically, the support frame 10 is equipped with a cutting station 20, which is used to place the material to be cut. The support frame 10 has a first direction X, a second direction Y, and a third direction Z that are perpendicular to each other. The material to be cut can be a rectangular shoe midsole material plate. The main body of the support frame 10 is welded together from several beams of different lengths. The support frame 10 has length, width, and height directions respectively set along the first direction X, the second direction Y, and the third direction Z.
[0024] A first cutting mechanism 21 is movably mounted on a support frame 10 along a first direction X. The first cutting mechanism 21 is located at a cutting station 20 and is configured to cut the material to be cut at the cutting station 20. The first cutting mechanism 21 can reciprocate on the support frame 10 located in the cutting station 20 area, thereby performing a cutting operation on the material to be cut along the length direction of the support frame 10 along the first direction X. Furthermore, the first cutting mechanism 21 can also perform a cutting operation on the material along the width direction of the support frame 10 along a second direction Y, and can also move along the height direction of the support frame 10 along a third direction Z to adjust the distance between the first cutting mechanism 21 and the material to be cut. Thus, the distance between the cutting end of the first cutting mechanism 21 and the material to be cut can be adjusted according to the actual condition of the material to be cut, ensuring the cutting quality of the material.
[0025] The cutting mechanism 21 includes at least two units, each independently cutting the material to be cut. These two units not only operate independently but also cooperate to cut the entire piece of material into multiple smaller pieces of suitable size for subsequent grinding and other processes. In some applications, two units are arranged opposite each other. This allows each unit to independently cut the material from both ends. Arranging a reasonable number of units at the cutting station 20 effectively avoids the problem of overcrowding caused by an excessive number of units.
[0026] Through the above technical solution, by setting at least two first cutting mechanisms 21 for cutting the material to be cut on the support frame 10, each first cutting mechanism 21 can operate independently and can also cooperate with each other, so as to cut the whole piece of material to be cut at the cutting station 20 into multiple small pieces of material. This helps to improve the cutting efficiency of shoe midsole raw materials, shorten the cutting time of shoe midsole materials, and provide sufficient material supply for subsequent shoe midsole grinding and other processes, thus ensuring the production efficiency of shoe midsole.
[0027] In some embodiments, please Figures 1 to 4 Further reference Figure 5 and Figure 6 The first cutting mechanism 21 includes a first movable frame 211 and a first movable seat 212. The first movable frame 211 is slidably mounted on the support frame 10 along a first direction X, and the first movable seat 212 is slidably mounted on the first movable frame 211 along a second direction Y. A first cutting element 2133 capable of extending and retracting along a third direction Z is provided on the first movable seat 212. Specifically, the first movable frame 211 can drive the first cutting element 2133 to move along the first direction X, and the first movable seat 212 can drive the first cutting element 2133 to move along the second direction Y.
[0028] In this embodiment, the support frame 10 may be provided with a first rack 101 and a first guide rail 102 along the first direction X. The first movable frame 211 may be a gantry structure, and the two ends of the first movable frame 211 may be equipped with first rail sleeves 2112 adapted to the first guide rail 102. Through the cooperation of the first guide rail 102 and the first rail sleeves 2112, the first movable frame 211 can be slidably mounted on the support frame 10. The two ends of the first movable frame 211 are also equipped with a first motor 2111, and the output end of the first motor 2111 is equipped with a first gear 21111. Under the meshing connection of the first gear 21111 and the first rack 101, the first movable frame 211 can be driven to move along the first guide rail 102 on the cutting station 20, so that the first cutting piece 2133 can perform the cutting work on the material to be cut along the first direction X.
[0029] In this embodiment, the first movable frame 211 may be provided with a second rack 2113 and a second guide rail 2114 along the second direction Y. The first movable seat 212 may be configured as an L-shaped plate structure, and a second rail sleeve 2142 adapted to the second guide rail 2114 may be installed on the first movable seat 212. Through the cooperation of the second guide rail 2114 and the second rail sleeve 2142, the first movable seat 212 can be slidably disposed on the first movable frame 211. A second motor 214 is installed on the first movable seat 212, and a second gear 2141 is installed at the output end of the second motor 214. Under the meshing connection of the second gear 2141 and the second rack 2113, the first movable seat 212 can be driven to move along the second guide rail 2114 on the cutting station 20, so that the first cutting piece 2133 can perform the cutting work on the material to be cut along the second direction Y.
[0030] It should be noted that the first movable frame 211 is provided with at least two second guide rails 2114, which are respectively arranged on two surfaces of the first movable frame 211, namely the top surface and the side surface. The two parts of the first movable seat 212, which has an L-shaped plate structure, are respectively provided with second rail sleeves 2142 corresponding to the second guide rails 2114. Thus, with the second guide rails 2114 respectively provided on the two surfaces of the first movable frame 211 and the first movable seat 212 with an L-shaped plate structure, and with the cooperation of the second rail sleeves 2142 on the first movable seat 212, the sliding connection between the first movable seat 212 and the first movable frame 211 can be made more stable according to the shape of the first movable seat 212. Furthermore, the second rack 2113 is arranged on the first movable frame 211 located between the two second guide rails 2114, so that the gear rack used to drive the first movable seat 212 to move on the first movable frame 211 can provide a more stable power output for the first cutting piece 2133 to cut in the second direction Y, avoiding the first cutting piece 2133 from shaking due to poor stability when cutting materials, and ensuring the cutting quality of the first cutting piece 2133.
[0031] In this embodiment, a first support 213 is also provided on the first movable seat 212. A drive screw 2131 is rotatably mounted on the first support 213, and a threaded sleeve 21311 is installed on the drive screw 2131. The first support 213 may also have a guide post, and the threaded sleeve 21311 can also move along the guide post. The first cutting piece 2133 is connected to the threaded sleeve 21311. Rotating the drive screw 2131 can cause the threaded sleeve 21311 to drive the first cutting piece 2133 to move along the guide post, thereby realizing the lifting and lowering of the first cutting piece 2133. In addition, a third motor 2132 may also be provided on the first support 213. A drive pulley is installed at the output end of the third motor 2132, and a driven pulley connected to the drive pulley belt is installed at the end of the drive screw 2131. The third motor 2132 can drive the drive screw 2131 to rotate, realizing the lifting and lowering of the first cutting piece 2133 in the third direction Z. The first cutting element 2133 can be a laser cutter, and a first laser rangefinder 2134 is installed on the laser cutter. The first laser rangefinder 2134 can measure the distance between the first cutting element 2133 and the material to be cut, so that the first cutting element 2133 can maintain a suitable distance from the material to be cut, avoiding the first cutting element 2133 being too close or too far from the material to be cut, and ensuring that the first cutting element 2133 can perform high-quality cutting work on the material to be cut.
[0032] In some embodiments, please refer to Figures 1 to 6The cutting system includes a conveying mechanism 11, which is arranged on a support frame 10 along a first direction X. The conveying mechanism 11 is configured to transport the material to be cut to the cutting station 20 along the first direction X. Specifically, the conveying mechanism 11 consists of a gear set rotatably disposed within the support frame 10 and a chain mounted on the gear set. The gear set can be driven by a motor. In addition, conveyor plates 111 are installed on the chain at intervals, with gaps between adjacent conveyor plates 111. When the material is cut by the first cutting element 2133 on the conveying mechanism 11, the dust generated during cutting can be collected through the gaps between the conveyor plates 111, thereby purifying the environment of the production area and reducing hazards to workers.
[0033] In some embodiments, please refer to Figures 1 to 3 Further reference Figure 7 and Figure 8 The cutting system includes a waste processing station 30, located behind the cutting station 20 along the first direction X. A second cutting mechanism 31 is movably mounted on the support frame 10 along the first direction X. The second cutting mechanism 31 is located at the waste processing station 30 and is configured to cut the waste at the waste processing station 30. Specifically, the second cutting mechanism 31 includes a second movable frame 311 and a second movable seat 312. The second movable seat 312 can be slidably mounted on the support frame 10 along the first direction X, and can be slidably mounted on the second movable frame 311 along the second direction Y. A second cutting element 319 capable of extending and retracting along the third direction Z is provided on the second movable seat 312.
[0034] It should be noted that the sliding connection structure between the second movable frame 311 and the support frame 10 is the same as the sliding connection structure between the first movable seat 212 and the support frame 10, and will not be described in detail here. The connection structure between the second movable seat 312 and the second movable frame 311 is the same as the sliding connection structure between the first movable seat 212 and the first movable frame 211, and will not be described in detail here. In addition, the second movable seat 312 is provided with a second support 313 that is the same as or approximately the same as the first support 213. The second cutting piece 319 and the first cutting piece 2133 can be the same component, such as a laser cutter; the second cutting piece 319 can also be provided with a ranging component that is the same as the first laser rangefinder 2134. The structure on the second support 313 used to drive the second cutting piece 319 to extend and retract can be the same as the structure on the first support 213 used to drive the first cutting piece 2133 to extend and retract, and will not be described in detail here. The entire block of material can be cut into multiple smaller pieces at the cutting station 20. When these smaller pieces move to the waste disposal station 30, the second cutting element 319 can move along the first direction X and the second direction Y, respectively, following the second movable frame 311 and the second movable seat 312. After cutting the entire block of material and removing the larger pieces of waste at the edge, the large pieces of waste at the edge can be cut into multiple smaller pieces of waste, facilitating waste collection and discharge. The second cutting element 319 can extend and retract under the action of a telescopic structure on the second support 313 that is identical to that on the first support 213. It can also measure the distance between the second cutting element 319 and the large pieces of waste using a distance measuring component identical to that of the first laser rangefinder 2134, ensuring that the second cutting element 319 maintains a suitable distance from the large pieces of waste, preventing them from being too close or too far apart, and guaranteeing that the second cutting element 319 can successfully cut the large pieces of waste into multiple smaller pieces.
[0035] In some embodiments, please refer to Figures 1 to 3 as well as Figure 7 and Figure 8The second cutting mechanism 31 includes a first adsorption component 32, which is used to adsorb the cut material conveyed from the cutting station 20 to the waste treatment station 30, so as to separate the cut material from the waste. Specifically, an extension bracket 314 is provided on the second movable seat 312, and the first adsorption component 32 is disposed on the extension bracket 314. The first adsorption component 32 includes a guide bracket 315, a first mounting plate 316, and a first telescopic member 317. The guide bracket 315 is slidably disposed on the extension bracket 314 in the third direction Z. The first mounting plate 316 is fixedly disposed on the guide bracket 315. The first telescopic member 317 is disposed on the extension bracket 314, and the output end of the first telescopic member 317 is fixedly connected to the guide bracket 315. Furthermore, a first tray frame 323 is provided on the first mounting plate 316, and multiple first suction nozzles 324 are arranged on the first tray frame 323. The first suction nozzles 324 can adsorb the material transported from the cutting station 20 to the waste treatment station 30, so that the waste can be left at the waste treatment station 30 to wait for the second cutting piece 319 to cut it. The first tray frame 323 is provided with a rotating shaft 321 rotatably mounted on the first mounting plate 316. A fourth motor 318 is fixedly mounted on the first mounting plate 316 adjacent to the rotating shaft 321. A fourth gear 3181 is fixedly mounted on the output end of the fourth motor 318. A driven gear 322 meshing with the fourth gear 3181 is fixedly mounted on the rotating shaft 321. Thus, driven by the fourth motor 318, the first tray frame 323 can be rotated, so that the first suction nozzles 324 can adjust their own arrangement posture to adapt to the shape and size of the small pieces of material after cutting, so as to achieve more stable adsorption of the small pieces of material after cutting.
[0036] Thus, after the entire piece of material to be cut is cut into multiple small pieces at the cutting station 20, it can be transported to the waste processing station 30 by the conveying mechanism 11. By moving the second movable frame 311 on the support frame 10, the first disc frame 323 can move relative to the cut material along the first direction X. By moving the second movable seat 312 on the second movable frame 311, the first disc frame 323 can move relative to the cut material along the second direction Y. By moving the first mounting plate 316 on the extension bracket 314, the first disc frame 323 can move relative to the cut material along the third direction Z. This allows the first suction cup on the first disc frame 323 to pick up small pieces of material at different positions in the waste processing station 30. The small pieces of material picked up by the first suction nozzle 324 can be transported to subsequent grinding and other equipment, so that only cutting waste exists at the waste processing station 30. It should be noted that during the process of adsorbing small pieces of material, the fourth motor 318 can drive the first tray 323 to rotate and adjust the orientation of the first suction nozzle 324. According to the shape and size of the small pieces of material, a suitable angle can be selected to adsorb the small pieces of material more stably.
[0037] After all the small pieces of material at the waste processing station 30 are removed, the second cutting piece 319 can move relative to the waste in the first direction X to cut it by moving the second movable frame 311 on the support frame 10. The second cutting piece 319 can move relative to the waste in the second direction Y to cut it by moving the second movable seat 312 on the second movable frame 311. This allows the large pieces of waste at the waste processing station 30 to be cut into small pieces of waste, making it easier to discharge the waste.
[0038] In some embodiments, please Figures 1 to 3 Further reference Figure 9 The cutting system includes a discharge station 40, located behind the waste processing station 30 along the first direction X. A discharge mechanism 41 is mounted on the support frame 10 at the discharge station 40 and configured to discharge waste conveyed from the waste cutting station 20. Specifically, the discharge mechanism 41 can be mounted on the support frame 10 along the second direction Y. The discharge mechanism 41 can be, for example, a conveyor belt device. The conveying mechanism 11 can transport small pieces of waste from the waste cutting station 20 to the discharge mechanism 41 at the discharge station 40, thereby discharging the small pieces of waste through the discharge mechanism 41 for easy waste collection.
[0039] In some embodiments, please Figure 9 Further reference Figures 10 to 14The cutting system also includes a purification mechanism 12, which is mounted on the support frame 10 and located below the cutting station 20 and the waste treatment station 30. The purification mechanism 12 is configured to absorb the cutting fumes at the cutting station 20 and the waste treatment station 30. Specifically, the purification mechanism 12 includes a first pipe 120, an absorption box 121, and a second pipe 123. The first pipe 120 is located between the crossbeams of the support frame 10. The absorption boxes 121 are installed on both sides of the first pipe 120 and communicate with it. The second pipe 123 can pass through the crossbeams of the support frame 10 and communicate with the first pipe 120. The first pipe 120 is installed at the cutting station 20 and the waste treatment station 30 respectively. The first pipe 120 is used to connect to an external waste gas absorption device (not shown in the figure). The absorption box 121 has an absorption channel 122 on the side facing the conveying mechanism 11 at the cutting station 20 and the waste treatment station 30. Because the conveying mechanism 11 uses a gear and hinge transmission method, and conveyor plates 111 are installed on the hinges, the cutting fumes at the cutting station 20 and the waste disposal station 30 can pass through the gaps between the conveyor plates 111 of the conveying mechanism 11. The cutting fumes can then enter the absorption box 121 through the absorption channel 122, and subsequently be absorbed by the waste gas absorption equipment or discharged to the outside through the first pipe 120 and the second pipe 123. This reduces the amount of cutting fumes in the cutting system, prevents the accumulation of large amounts of cutting fumes in the indoor environment, and reduces pollution to the working environment.
[0040] It should be noted that the size of the absorption box 121 can be set in various ways, but it is necessary to ensure that the area of the absorption box 121 can completely cover the cutting station 20 and the waste disposal station 30, so as to maximize the absorption effect of cutting fumes and reduce the accumulation of cutting fumes in the indoor environment.
[0041] In some embodiments, please Figures 1 to 3 Further reference Figures 15 to 18 The cutting system also includes a detection station 50, which is located in front of the cutting station 20 along the first direction X. A detection mechanism 51 is movably mounted on the support frame 10 along the first direction X. The cutting mechanism is located at the detection station 50, which is configured to detect the material to be cut delivered to the cutting station 20. Specifically, the detection mechanism 51 includes a third movable frame 511, a third movable seat 512, and a lifting beam 513. The third movable frame 511 can be slidably mounted on the support frame 10 along the first direction X, the third movable seat 512 can be slidably mounted on the third movable seat 512 along the second direction Y, and the lifting beam 513 can be slidably mounted on the third movable seat 512 along the third direction Z.
[0042] It should be noted that the sliding connection structure between the third movable frame 511 and the support frame 10 is the same as the sliding connection structure between the first movable seat 212 and the support frame 10, and will not be described in detail here.
[0043] In this embodiment, the third movable frame 511 is provided with a third rack 5111 and a third guide rail 5112 arranged along the first direction X. The third movable seat 512 is provided with a fifth motor 5121. The output end of the first motor 2111 is provided with a fifth gear 51211 that meshes with the third rack 5111. The third movable seat 512 is also provided with a third rail sleeve 5122 that matches the third guide rail 5112. Driven by the fifth motor 5121, the third movable seat 512 can move along the third guide rail 5112 along the second direction Y. The third guide rail 5112 is provided on both sides of the third rack 5111, which makes the movement of the third movable seat 512 driven by the fifth motor 5121 more stable.
[0044] Furthermore, the lifting beam 513 can be a U-shaped frame arranged along the third direction Z. The lifting beam 513 contains a lifting rack 5131 arranged along the third direction Z, and lifting guide rails 5132 arranged along the third direction Z are respectively provided on both sides of the lifting beam 513. Adaptively, a sixth motor 5123 is provided on the second movable seat 312. The output end of the sixth motor 5123 is equipped with a lifting gear 51231 that meshes with the third rack 5111. Two sets of symmetrically arranged guide wheels 5124 are rotatably mounted on the side of the second movable seat 312 adjacent to the lifting beam 513. The lifting beam 513 is located between the two sets of guide wheels 5124. Each set of guide wheels 5124 includes two wheels, and each set of guide wheels 5124 rolls along the lifting guide rails 5132 on both sides of the lifting beam 513, thereby enabling the lifting beam 513 to be movably positioned on the third movable seat 512 along the third direction Z. Driven by the sixth motor 5123, the lifting beam 513 can move between the guide wheels 5124, realizing the up-and-down movement of the lifting beam 513. A second mounting plate 514 is provided on the lifting beam 513, and a detection component 516 and a second laser rangefinder 517 are mounted on the second mounting plate 514. The lifting beam 513 drives the detection component 516 to perform quality inspection on the material to be moved to the cutting station 20, thereby screening out unqualified materials and preventing unqualified materials from being moved to the cutting station 20 for cutting. The detection component 516 can be a thickness and hardness tester to detect the uniformity of the material's surface thickness and hardness. The second laser rangefinder 517 can measure the distance between the bottom of the lifting beam 513 and the material, preventing the material from being damaged by excessive pressure from the parts on the lifting beam 513.
[0045] In some embodiments, please refer to Figures 15 to 18The testing mechanism 51 includes a second adsorption component 52, which is used to move the qualified material to be cut to the cutting station 20. Specifically, the second adsorption component 52 includes a second tray 515. When a second mounting plate 514 is installed on the lifting beam 513, the second tray 515 is connected to the lifting beam 513 through the second mounting plate 514. The second tray 515 is provided with multiple second suction nozzles 5151. The material to be tested can be transported to the testing station 50 through the second suction nozzles 5151, and the qualified material can also be transported to the subsequent cutting station 20 for cutting without manual handling, thereby improving the automation level of the cutting system and reducing the workload of the workers.
[0046] In some embodiments, please refer to Figures 1 to 4 as well as Figures 9 to 12 The cutting system also includes a storage station 60, which is located in front of the inspection station 50 along the first direction X. The storage station 60 is used to store the materials to be cut. Specifically, the storage station 60 is used to stack the materials to be inspected. The materials to be inspected located at the storage station 60 can be transported to the inspection station 50 for inspection by the movement of the third movable frame 511, the third movable seat 512 and the lifting beam 513 of the inspection mechanism 51, further facilitating the inspection of the materials.
[0047] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0048] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0049] The embodiments, implementation methods, and related technical features of this application can be combined and substituted for each other without conflict.
[0050] The above are merely preferred embodiments of this application and are not intended to limit this application in any way. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this application without departing from the scope of the technical solution of this application shall still fall within the scope of the technical solution of this application.
Claims
1. A cutting system, characterized in that, include: A support frame (10) is provided with a cutting station (20), the cutting station (20) is used to place the material to be cut, and the support frame (10) has a first direction (X), a second direction (Y) and a third direction (Z) that are perpendicular to each other. A first cutting mechanism (21) is movably disposed on the support frame (10) along a first direction (X). The first cutting mechanism (21) is located at the cutting station (20) and is configured to cut the material to be cut at the cutting station (20). There are at least two first cutting mechanisms (21), and each first cutting mechanism (21) independently cuts the material to be cut.
2. The cutting system according to claim 1, characterized in that, The first cutting mechanism (21) includes a first movable frame (211) and a first movable seat (212). The first movable frame (211) is slidably disposed on the support frame (10) along a first direction (X). The first movable seat (212) is slidably disposed on the first movable frame (211) along a second direction (Y). The first movable seat (212) is provided with a first cutting element (2133) that can extend and retract along a third direction (Z).
3. The cutting system according to claim 1, characterized in that, The cutting system includes a conveying mechanism (11) arranged on the support frame (10) along a first direction (X), and the conveying mechanism (11) is configured to convey the material to be cut to the cutting station (20) along the first direction (X).
4. The cutting system according to claim 3, characterized in that, The cutting system includes a waste processing station (30) located behind the cutting station (20) along a first direction (X). The support frame (10) is movably provided with a second cutting mechanism (31) along the first direction (X). The second cutting mechanism (31) is located at the waste processing station (30) and is configured to cut the waste at the waste processing station (30).
5. The cutting system according to claim 4, characterized in that, The second cutting mechanism (31) includes a first adsorption component (32), which is used to adsorb the cut material conveyed from the cutting station (20) to the waste treatment station (30) to separate the cut material from the waste.
6. The cutting system according to claim 4, characterized in that, The cutting system includes a discharge station (40) located behind the waste processing station (30) along a first direction (X). A discharge mechanism (41) is provided on the support frame (10) located at the discharge station (40) and configured to discharge waste material conveyed from the waste cutting station (20).
7. The cutting system according to claim 4, characterized in that, The cutting system also includes a purification mechanism (12), which is disposed on the support frame (10) and located below the cutting station (20) and the waste treatment station (30). The purification mechanism (12) is configured to adsorb cutting fumes at the cutting station (20) and the waste treatment station (30).
8. The cutting system according to claim 1, characterized in that, The cutting system further includes a detection station (50), which is located in front of the cutting station (20) along a first direction (X). The support frame (10) is movably provided with a detection mechanism (51) along the first direction (X). The cutting mechanism is located at the detection station (50). The detection station (50) is configured to detect the material to be cut that is conveyed to the cutting station (20).
9. The cutting system according to claim 8, characterized in that, The detection mechanism (51) includes a second adsorption component (52), which is used to move the material to be cut after passing the detection to the cutting station (20).
10. The cutting system according to claim 9, characterized in that, The cutting system also includes a storage station (60), which is located in front of the detection station (50) along the first direction (X) and is used to store the material to be cut.