Splice mat assembly and crash pad
Patent Information
- Application Number
- CN202522700663.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-19
AI Technical Summary
[0003]低龄幼儿在未学会走路或学走路的过程中,多数家庭都会购置防摔垫,用来供低龄幼儿活动玩耍、学走路等,防摔垫具有一定的弹性能够避免地面太硬而磕伤低龄幼儿,由于防摔垫需要覆盖较大的面积以供低龄幼儿活动,考虑运输、安装、收纳等需求,现有采用魔术贴或公母扣拼接的垫子,在长期受压、弯折或经历温湿度变化后,连接处易产生机械疲劳、粘性下降或发生塑性形变,导致拼接处缝隙增大直至完全脱开,使得防护作用失效
[0015]在本实用新型的技术方案中,第一连接块可以同时连接四个相邻的地垫单元,实现对多个地垫单元的连接,当一个地垫单元受到侧向拉力时,与其相连的第一连接块会通过第二连接部向其余三个相邻的地垫单元传递并分散该拉力,使拉力由相邻地垫单元共同承担,从而抑制单一边缘脱开的趋势,利用多向受力平衡抵消地垫单元自身弹性带来的形变张力,显著提升拼接节点的稳定性,并且第一连接部和第二连接部在厚度方向上的连接,可将地垫单元受到的横向剪切力转化为第一连接部和第二连接部之间的摩擦力及机械应力,从而提供传统侧向拼接所不具备的侧向限位能力,相较于传统防摔垫直接侧向拼接的结构,第一连接部能够与第二连接部形成侧向限位,防止相邻的地垫单元之间脱开,增强产品的安全性能。
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Figure CN224910953U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of floor mat structure technology, and in particular to a splicing mat assembly and a fall-proof mat. Background Technology
[0002] As people become more affluent, they are paying more and more attention to body management and safety. In home settings, elastic mats such as yoga mats and protective floor mats provide great convenience and safety for users in scenarios such as yoga, childcare, and aging-friendly renovations.
[0003] For young children who haven't learned to walk or are learning to walk, most families purchase anti-fall mats for them to play and learn to walk. These mats have a certain degree of elasticity to prevent injuries from hard surfaces. However, because these mats need to cover a large area for children, and considering transportation, installation, and storage, existing mats using Velcro or snap fasteners are prone to mechanical fatigue, decreased adhesion, or plastic deformation at the joints after prolonged pressure, bending, or temperature and humidity changes. This can lead to widening gaps at the joints and eventual separation, rendering them ineffective. On the other hand, elderly people are prone to falls and slips during daily activities at home, resulting in injuries such as bone fractures, fractures, and concussions that can cause loss of independence and seriously threaten their health and lives. Flat and stable anti-fall mats can effectively prevent gait instability or loss of balance caused by uneven or slippery surfaces when walking, thus significantly reducing the probability of falls and the risk of injury. Utility Model Content
[0004] The main purpose of this utility model is to provide a splicing pad assembly, which aims to prevent the splicing joints from coming apart and enhance the safety performance of the product.
[0005] To achieve the above objectives, the splicing pad assembly proposed in this utility model includes: Floor mat unit, the floor mat unit having a first connecting portion; and A first connecting block has four second connecting portions. In the thickness direction of the floor mat unit, one second connecting portion is detachably connected to one first connecting portion. The first connecting block can connect four adjacent floor mat units.
[0006] In one embodiment, the splicing pad assembly further includes a second connecting block; The second connecting block has two second connecting portions and is used to connect two adjacent floor mat units.
[0007] In one embodiment, the floor mat unit has an mounting surface and a movable surface that are disposed opposite to each other; The mounting surface has the first connecting portion, and the movable surface is for user contact and use.
[0008] In one embodiment, the first connecting part is a connecting hole, and the second connecting part is a connecting pin; The connecting pin is inserted into the connecting hole and abuts against the wall of the connecting hole for positioning.
[0009] In one embodiment, the floor mat unit has a receiving groove, and the bottom of the receiving groove has the connecting hole; The receiving groove is located at the corner of the floor mat unit, and the groove wall of the receiving groove near the side of the floor mat unit is through-hole; The first connecting block is located within the receiving groove.
[0010] In one embodiment, the splicing pad assembly further includes a pad layer; The pad is disposed in the receiving groove and abuts against the groove wall of the receiving groove, and the pad has a clearance hole facing the connection hole; The first connecting block abuts against the padding layer, and the connecting pin passes through the clearance hole and abuts against the hole wall of the connecting hole.
[0011] In one embodiment, the connecting pin has an expansion portion; The expansion portion is located at the end of the connecting pin and protrudes outwards, and the expansion portion is used to abut against the wall of the connecting hole.
[0012] In one embodiment, the expansion portion has a guide surface; In the direction from one end of the connecting pin to the other end of the connecting pin, the thickness of the expansion gradually increases to form the guide surface on the outer wall surface of the expansion.
[0013] In one embodiment, the connecting pin includes two spaced-apart pins, the sidewalls of which are arranged opposite to each other for abutting against the wall of the connecting hole.
[0014] This utility model also proposes a fall-proof mat, the fall-proof mat comprising: The interlocking mat assembly includes at least four mat units, and the first connecting block connects four adjacent mat units.
[0015] In the technical solution of this utility model, the first connecting block can connect four adjacent floor mat units simultaneously, realizing the connection of multiple floor mat units. When a floor mat unit is subjected to lateral tension, the first connecting block connected to it will transmit and disperse the tension to the other three adjacent floor mat units through the second connecting part, so that the tension is shared by the adjacent floor mat units, thereby suppressing the tendency of a single edge to detach. The multi-directional force balance is used to offset the deformation tension brought by the elasticity of the floor mat unit itself, significantly improving the stability of the splicing node. Furthermore, the connection of the first connecting part and the second connecting part in the thickness direction can convert the lateral shear force on the floor mat unit into friction and mechanical stress between the first connecting part and the second connecting part, thereby providing a lateral limiting capability that traditional lateral splicing does not have. Compared with the structure of traditional anti-fall mats that are directly laterally spliced, the first connecting part can form a lateral limiting with the second connecting part, preventing adjacent floor mat units from detaching and enhancing the safety performance of the product. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0017] Figure 1 A schematic diagram of a structure of an embodiment of the splicing pad assembly provided by this utility model; Figure 2 for Figure 1 A magnified schematic diagram of the local structure at point A; Figure 3 for Figure 1 A schematic diagram of a portion of the structure in an embodiment.
[0018] Explanation of icon numbers: 100. Interlocking mat assembly; 1. Floor mat unit; 11. First connecting part; 11a. Connecting hole; 12. Mounting surface; 13. Movable surface; 14. Receiving groove; 2. First connecting block; 21. Second connecting part; 21a. Connecting pin; 211. Expansion part; 212. Guide surface; 22. Separating pin; 3. Pad layer.
[0019] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0022] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0023] This utility model proposes a splicing pad assembly 100. Figures 1 to 3 This is one embodiment of the present utility model.
[0024] In this embodiment of the utility model, the splicing mat assembly 100 includes a floor mat unit 1 and a first connecting block 2. The floor mat unit 1 has a first connecting part 11, and the first connecting block 2 has four second connecting parts 21. In the thickness direction of the floor mat unit 1, one second connecting part 21 is detachably connected to one first connecting part 11. The first connecting block 2 can connect four adjacent floor mat units 1.
[0025] In the technical solution of this utility model, the first connecting block 2 can connect four adjacent floor mat units 1 at the same time, realizing the connection of multiple floor mat units 1. When a floor mat unit 1 is subjected to lateral tension, the first connecting block 2 connected to it will transmit and disperse the tension to the other three adjacent floor mat units 1 through the second connecting part 21, so that the tension is shared by the adjacent floor mat units 1, thereby suppressing the tendency of a single edge to detach. The multi-directional force balance is used to offset the deformation tension brought by the elasticity of the floor mat unit 1 itself, significantly improving the stability of the splicing node. Furthermore, the connection of the first connecting part 11 and the second connecting part 21 in the thickness direction can convert the lateral shear force on the floor mat unit 1 into the friction force and mechanical stress between the first connecting part 11 and the second connecting part 21, thereby providing a lateral limiting capability that traditional lateral splicing does not have. Compared with the structure of traditional anti-fall mats directly spliced laterally, the first connecting part 11 can form a lateral limiting with the second connecting part 21 to prevent adjacent floor mat units 1 from detaching, enhancing the safety performance of the product.
[0026] During the use of the interlocking mat assembly 100, the items placed on the interlocking mat assembly 100 or the young children and adults playing on the interlocking mat assembly 100 will increase the overall weight of the mat unit 1, making the connection between the first connecting part 11 of the mat unit 1 and the second connecting part 21 of the first connecting block 2 more secure, and making it more difficult to separate the mat units 1.
[0027] In one embodiment, the splicing mat assembly 100 further includes a second connecting block, which has two second connecting portions 21 and is used to connect two adjacent floor mat units 1. The second connecting block is mainly used to connect two floor mat units 1 located at the edge, strengthening the connection between the sides of the two floor mat units 1 located at the edge, avoiding local separation due to lack of effective constraints in the boundary area, and further improving the integrity and reliability of the overall splicing structure.
[0028] In one embodiment, the floor mat unit 1 has an mounting surface 12 and a movable surface 13 arranged opposite to each other. The mounting surface 12 has the first connecting portion 11, and the movable surface 13 is used for user contact. By distinguishing the oppositely arranged mounting surface 12 and movable surface 13, the first connecting portion 11 is concentrated on the mounting surface 12 that contacts the bottom surface, while the movable surface 13, as the side directly contacted by the user, remains flat. The mounting surface 12 is in contact with the ground, and the first connecting portion 11 is not easily disturbed by external collisions. This ensures both the installation space and the reasonable force distribution of the connection structure, and avoids the impact of protruding or exposed connecting parts on the user experience of the movable surface 13. When children or adults crawl, play, or walk on the movable surface 13, they will not bump or trip due to the connection structure. At the same time, the hidden connection design of the mounting surface 12 can reduce dust accumulation and reduce the risk of failure of the connection area due to foreign objects entering, thus taking into account safety, comfort, and structural stability.
[0029] In one embodiment, the first connecting part 11 is a connecting hole 11a, and the second connecting part 21 is a connecting pin 21a. The connecting pin 21a is inserted into the connecting hole 11a and abuts against the wall of the connecting hole 11a for limitation. By using the engagement method of inserting the connecting pin 21a into the connecting hole 11a and abutting against the hole wall for limitation, the detachable connection is transformed into a rigid constraint with a certain friction force. The fitting design of the connecting hole 11a and the connecting pin 21a utilizes the principle of surface contact force in mechanical connections. The static friction force generated by the tight abutment between the connecting pin 21a and the hole wall counteracts the separation tendency caused by the elastic deformation of the floor mat unit 1. Compared with traditional fasteners, Velcro, and other connection methods, this plug-in abutment structure has a more stable connection strength and is less prone to wear and failure due to repeated disassembly. Meanwhile, the abutment between the connecting pin 21a and the hole wall can accommodate the slight elastic deformation of the floor mat unit 1, preserving the cushioning performance of the floor mat unit 1 without affecting the connection stability, thus achieving a functional balance between a stable connection and elastic protection. When the connecting pin 21a abuts against the hole wall, there is a distinct tactile "click" sensation, allowing the user to confirm the secure connection by touch.
[0030] In one embodiment, the floor mat unit 1 has a receiving groove 14, and the bottom of the receiving groove 14 has the connecting hole 11a. The receiving groove 14 is located at the corner of the floor mat unit 1, and the groove wall of the receiving groove 14 near the side of the floor mat unit 1 is through-hole. The first connecting block 2 is located inside the receiving groove 14. This allows the receiving grooves 14 between adjacent floor mat units 1 to communicate with each other and be used together to install the first connecting block 2. The first connecting block 2 is concealed inside the receiving groove 14, avoiding the risk of impact caused by the first connecting block 2 being exposed. Furthermore, the receiving groove 14 can provide a wrapping protection for the first connecting block 2, reducing the impact of external collisions or dust and liquid intrusion on the connection structure.
[0031] In one embodiment, the splicing pad assembly 100 further includes a pad layer 3, which is disposed in the receiving groove 14 and abuts against the groove wall of the receiving groove 14. The pad layer 3 has a clearance hole that is directly opposite the connecting hole 11a. The first connecting block 2 abuts against the pad layer 3, and the connecting pin 21a passes through the clearance hole and abuts against the hole wall of the connecting hole 11a. The padding layer 3 is disposed within the receiving groove 14 and abuts against the groove wall. It also provides a channel for the connecting pin 21a through the clearance hole, thus filling the gap between the receiving groove 14 and the first connecting block 2. Furthermore, since the floor mat unit 1 is mostly made of elastic material, the dimensions of the receiving groove 14 may have slight errors, potentially leading to minor deformation during use. The padding layer 3, through its own elasticity or filling, can eliminate the gap, preventing the first connecting block 2 from shaking within the receiving groove 14, thereby ensuring precise alignment and stable contact between the connecting pin 21a and the connecting hole 11a. Simultaneously, the padding layer 3 can distribute the pressure on the first connecting block 2, reducing deformation or damage to the receiving groove of the floor mat unit 1 caused by localized force concentration, thus balancing connection stability and structural integrity.
[0032] In one embodiment, the connecting pin 21a has an expansion portion 211, which is located at the end of the connecting pin 21a and protrudes outwards. The expansion portion 211 is used to abut against the wall of the connecting hole 11a. The expansion portion 211 enhances the contact and limiting effect between the connecting pin 21a and the connecting hole 11a. As a protruding structure at the end of the pin, the expansion portion 211 forms an interference fit with the hole wall after being inserted into the connecting hole 11a. Utilizing the slight elastic deformation of the floor mat material, the expansion portion 211 can be tightly locked into the connecting hole 11a. Compared to a flat pin, it has greater contact pressure and stronger friction with the hole wall, effectively resisting the separation tension caused by the elasticity of the floor mat unit 1, fundamentally solving the problem of the pin easily coming out of the hole. At the same time, the protruding design of the expansion portion 211 forms an axial limit after the connecting pin 21a is inserted, preventing the connecting pin 21a from shifting due to lateral external forces, further improving the anti-disengagement ability of the connection structure, and does not affect the ease of disassembly of the pin. It can be removed by overcoming the interference fit force with appropriate force.
[0033] In one embodiment, the expansion portion 211 has a guide surface 212. The thickness of the expansion portion 211 gradually increases in the direction from one end of the connecting pin 21a to the other end of the connecting pin 21a, forming the guide surface 212 on the outer wall surface of the expansion portion 211. When the connecting pin 21a is inserted into the connecting hole 11a, the guide surface 212 acts as a guide, converting part of the axial force during insertion into a radial expansion force. This allows the expansion portion 211 to more smoothly open the hole wall of the connecting hole 11a, avoiding insertion difficulties or damage to the hole wall due to the expansion portion 211 directly contacting the hole opening. This reduces the operational difficulty for users during installation and improves the practicality of the product.
[0034] In one embodiment, the connecting pin 21a includes two spaced-apart pins 22, with their oppositely positioned sidewalls abutting against the wall of the connecting hole 11a. The two pins 22 have a certain elastic deformation capability. When inserted into the connecting hole 11a, the pins 22 will slightly converge due to the pressure from the hole wall. After insertion, they will rebound elastically, causing their oppositely positioned sidewalls to tightly abut against the hole wall, forming a bidirectional elastic pressing effect. Compared to a single-piece pin, this generates greater contact pressure and a more uniform contact area, effectively offsetting the radial tension caused by the elastic deformation of the floor mat. Simultaneously, the pins 22 have stronger elastic adaptability, accommodating minor changes in the hole diameter of the connecting hole 11a due to manufacturing errors or deformation during use, avoiding loose connections or insertion difficulties caused by mismatched hole diameters. Furthermore, the spaced-apart structure reduces the overall weight of the connecting pin 21a without affecting the connection strength, balancing practicality and economy.
[0035] It should be noted that the splicing pad assembly 100 may further include a third connecting block, which has three second connecting portions 21 arranged in an "L" shape. In practical applications, when encountering corners, pillars, or other structures, the third connecting block can be used to connect three adjacent floor mat units 1, thereby achieving an effective connection between each floor mat unit 1 at corners, pillars, or other structures. Similar to the irregularly shaped bottom surfaces described above, the shape of the connecting structure used to connect each floor mat unit 1 can be flexibly adjusted; further examples will not be provided here.
[0036] This utility model also proposes an anti-fall mat, which includes the splicing mat assembly 100. The splicing mat assembly 100 includes at least four mat units 1. A first connecting block 2 connects four adjacent mat units 1. Multiple mat units 1 form a complete anti-fall mat under the connection of the first connecting block 2. The anti-fall mat has high lateral tensile strength. When the first connecting block 2 is not separated from each mat unit 1, each mat unit 1 is difficult to separate under lateral tension. The specific structure of the splicing mat assembly 100 is as described in the above embodiments. Since this anti-fall mat adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.
[0037] In a preferred embodiment, the floor mat unit 1 is made of medium-to-high density slow-rebound polyurethane foam to provide good cushioning and support; the first connecting block 2, the second connecting block, etc., can be made of materials with good rigidity, such as 3D-printed photosensitive resin, to ensure the strength and durability of the connection structure.
[0038] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A splicing pad assembly, characterized in that, The splicing pad assembly includes: Floor mat unit, the floor mat unit having a first connecting portion; and A first connecting block has four second connecting portions. In the thickness direction of the floor mat unit, one second connecting portion is detachably connected to one first connecting portion. The first connecting block can connect four adjacent floor mat units.
2. The splicing pad assembly as described in claim 1, characterized in that, The first connecting part is a connecting hole, and the second connecting part is a connecting pin; The connecting pin is inserted into the connecting hole and abuts against the wall of the connecting hole for positioning.
3. The splicing pad assembly as described in claim 2, characterized in that, The floor mat unit has a receiving groove, and the bottom of the receiving groove has the connecting hole; The receiving groove is located at the corner of the floor mat unit, and the groove wall of the receiving groove near the side of the floor mat unit is through-hole; The first connecting block is located within the receiving groove.
4. The splicing pad assembly as described in claim 3, characterized in that, The splicing pad assembly also includes a pad layer; The pad is disposed in the receiving groove and abuts against the groove wall of the receiving groove, and the pad has a clearance hole facing the connection hole; The first connecting block abuts against the padding layer, and the connecting pin passes through the clearance hole and abuts against the hole wall of the connecting hole.
5. The splicing pad assembly as described in claim 2, characterized in that, The connecting pin has an expansion portion; The expansion portion is located at the end of the connecting pin and protrudes outwards, and the expansion portion is used to abut against the wall of the connecting hole.
6. The splicing pad assembly as described in claim 5, characterized in that, The expansion portion has a guide surface; In the direction from one end of the connecting pin to the other end of the connecting pin, the thickness of the expansion gradually increases to form the guide surface on the outer wall surface of the expansion.
7. The splicing pad assembly as described in claim 2, characterized in that, The connecting pin includes two spaced-apart pins, and the sidewalls of the two pins facing away from each other are used to abut against the wall of the connecting hole.
8. The splicing pad assembly as described in any one of claims 1 to 7, characterized in that, The splicing pad assembly also includes a second connecting block; The second connecting block has two second connecting portions and is used to connect two adjacent floor mat units.
9. The splicing pad assembly as described in any one of claims 1 to 7, characterized in that, The floor mat unit has an installation surface and a movable surface that are arranged opposite to each other; The mounting surface has the first connecting portion, and the movable surface is for user contact and use.
10. A shockproof mat, characterized in that, The anti-fall pad includes: The interlocking mat assembly as described in any one of claims 1 to 9, the interlocking mat assembly comprising at least four of the mat units, wherein the first connecting block connects four adjacent mat units.
