Vacuum distillation high-efficiency condensing equipment

CN224911801UActive Publication Date: 2026-10-30KAIYUAN HENGTAI PHARMA
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Patent Information

Application Number
CN202522631260.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-11
Publication Date
2026-10-30
Estimated Expiration
2035-12-11

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于提供一种减压蒸馏高效冷凝设备,以解决上述背景技术中提出的传统的加工过程中,溶剂冷凝周期较长,从而导致蒸馏过程时间延长,使左卡尼汀粗品颜色变黄,增加了后续精制脱色的时间,生产效率低、产品质量有风险的问题

Benefits of technology

[0009]与现有技术相比,本实用新型的有益效果是:在传统的加工过程中,代替传统的冷凝设备,缩短溶剂冷凝周期,从而缩短蒸馏过程时间,避免左卡尼汀粗品颜色变黄,缩短后续精制脱色的时间,提升生产效率、从而保证产品质量。

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Abstract

The utility model discloses a kind of pressure reduction distillation high-efficiency condensing equipment, it is related to chemical equipment technical field, including condensing tank, the upper end of condensing tank is equipped with tube sheet, the lower end of tube sheet is equipped with condensing pipe, the condensing pipe is set to the inside of condensing tank with U-shaped structure, the upper end of tube sheet is equipped with end plate, the upper surface one side of end plate is equipped with cooling liquid distribution cover with the position corresponding to one end of condensing pipe, the upper surface other side of end plate is equipped with cooling liquid collection cover with the position corresponding to other end of condensing pipe, the middle position of end plate is equipped with solvent input pipe, the lower end of solvent input pipe is inserted into the inside upper end of condensing tank by penetrating tube sheet, the outer surface of condensing tank is covered with condensing cover, the lower end of condensing tank is equipped with solvent output pipe by penetrating condensing cover, shorten subsequent refining decoloring time, improve production efficiency, so as to guarantee product quality.
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Description

Technical Field

[0001] This utility model relates to the field of chemical equipment technology, specifically to a high-efficiency condensation device for vacuum distillation. Background Technology

[0002] L-carnitine, commonly known as "carnitine," is a naturally occurring amino acid derivative in the human body. Medically, it's used to treat related deficiencies. In sports nutrition, it's used as a nutritional supplement to promote fat metabolism and relieve fatigue. In the production of L-carnitine, the electrodialysis solution is an aqueous solution, and water is removed by vacuum distillation until the solid precipitates. In traditional processing, the solvent condensation cycle is long, leading to a prolonged distillation process. This causes the crude L-carnitine to turn yellow, increasing the time required for subsequent purification and decolorization, resulting in low production efficiency and risks to product quality. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency condensation device for vacuum distillation, in order to solve the problems mentioned in the background art, such as the long solvent condensation cycle in the traditional processing, which leads to a prolonged distillation process, causing the crude L-carnitine to turn yellow, increasing the time for subsequent refining and decolorization, resulting in low production efficiency and risks to product quality.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency condensation device for vacuum distillation, comprising a condenser tank, a tube sheet at the upper end of the condenser tank, a condenser tube penetrating through the lower end of the tube sheet, the condenser tube being arranged in a U-shape inside the condenser tank, an end plate at the upper end of the tube sheet, a coolant distribution shroud at one end of the condenser tube on one side of the upper surface of the end plate, a coolant collection shroud at the other end of the condenser tube on the other side of the upper surface of the end plate, a solvent input pipe at the middle of the end plate, the lower end of the solvent input pipe penetrating through the tube sheet and extending into the upper part of the condenser tank, a condenser cover covering the outer surface of the condenser tank, and a solvent output pipe penetrating through the condenser cover at the lower end of the condenser tank.

[0005] Preferably, the upper end of the coolant distribution cover is connected to a first coolant inlet pipe, the upper end of the coolant collection cover is connected to a first coolant outlet pipe, and the two ends of the condenser cover are respectively connected to a second coolant inlet pipe and a second coolant outlet pipe.

[0006] Preferably, the second coolant inlet pipe is located on the same side as the first coolant inlet pipe, and the second coolant outlet pipe is located on the same side as the first coolant outlet pipe.

[0007] Preferably, a sealing flange is provided at the upper outer edge of the condenser body, and the end plate and the tube plate are sealed to the sealing flange by bolts.

[0008] Preferably, an installation space is provided between the coolant distribution cover and the coolant collection cover, and the solvent input pipe is disposed inside the installation space.

[0009] Compared with the prior art, the beneficial effects of this utility model are: in the traditional processing, it replaces the traditional condensation equipment, shortens the solvent condensation cycle, thereby shortening the distillation process time, avoiding the yellowing of crude L-carnitine, shortening the subsequent refining and decolorization time, improving production efficiency, and thus ensuring product quality. Attached Figure Description

[0010] Figure 1 This is an isometric view of the main structure of this utility model; Figure 2 This is a front view schematic diagram of the main structure of this utility model; Figure 3 This is a front sectional view of the main structure of this utility model; Figure 4 This is a left sectional view of the main structure of this utility model; Figure 5 This is a top view of the main structure of this utility model.

[0011] In the diagram: 1-Condenser tank, 2-Tube sheet, 3-Condenser tube, 4-End plate, 5-Coolant distribution hood, 6-Coolant collection hood, 7-Solvent inlet pipe, 8-Condenser hood, 9-Solvent outlet pipe, 10-Coolant inlet pipe No. 1, 11-Coolant outlet pipe No. 1, 12-Coolant inlet pipe No. 2, 13-Coolant outlet pipe No. 2, 14-Sealing flange, 15-Installation space. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0013] Please see Figure 1-5This utility model provides a high-efficiency condensation device for vacuum distillation, including a condenser tank 1. The upper end of the condenser tank 1 is provided with a tube sheet 2, and the lower end of the tube sheet 2 is provided with a condenser tube 3. The condenser tube 3 is arranged in a U-shape inside the condenser tank 1. The upper end of the tube sheet 2 is provided with an end plate 4. A coolant distribution cover 5 is provided on one side of the upper surface of the end plate 4 corresponding to one end of the condenser tube 3. A coolant collection cover 6 is provided on the other side of the upper surface of the end plate 4 corresponding to the other end of the condenser tube 3. A solvent input pipe 7 is provided in the middle of the end plate 4. The lower end of the solvent input pipe 7 extends through the tube sheet 2 into the upper part of the condenser tank 1. The outer surface of the condenser tank 1 is covered with a condenser cover 8. A solvent output pipe 9 is provided through the condenser cover 8 at the lower end of the condenser tank 1.

[0014] In use, a condenser tube 3 is sealed at the upper end of the condenser tank 1 via a tube sheet 2. A coolant distribution hood 5 and a coolant collection hood 6 are then sealed on the tube sheet 2 via end plates 4. The coolant is distributed to one end of the condenser tube 3 through the coolant distribution hood 5, and then collected and output through the coolant collection hood 6. The condenser tube 3 reduces the internal temperature of the condenser tank 1 through heat exchange. A condenser hood 8 is installed on the outer surface of the condenser tank 1 to reduce the internal temperature of the side wall of the condenser tank 1. The solvent to be condensed is introduced into the condenser tank 1 through a solvent inlet pipe 7. The solvent condenses on the condenser tube 3 and the inner wall of the condenser tank 1 upon encountering the cold. The condensed solvent is output through a solvent outlet pipe 9. The output end of the solvent inlet pipe 7 is positioned between the condenser tubes 3, so that the solvent introduced through the solvent inlet pipe 7 comes into contact with the condenser tube 3 immediately. The condenser hood 8 is installed on the outer side of the condenser tank 1 to further reduce the internal temperature of the condenser tank 1, thereby improving the condensation efficiency of the solvent.

[0015] The upper end of the coolant distribution cover 5 is connected to a first coolant inlet pipe 10, and the upper end of the coolant collection cover 6 is connected to a first coolant outlet pipe 11. The two ends of the condenser cover 8 are respectively connected to a second coolant inlet pipe 12 and a second coolant outlet pipe 13. Coolant is input into the interior of the coolant distribution cover 5 through the first coolant inlet pipe 10, and the coolant inside the coolant collection cover 6 is output to the outside through the first coolant outlet pipe 11. Coolant is input into the interior of the condenser cover 8 through the second coolant inlet pipe 12, and the coolant inside the condenser cover 8 is output to the outside through the second coolant outlet pipe 13.

[0016] The second coolant inlet pipe 12 is located on the same side as the first coolant inlet pipe 10, which facilitates the connection between the external coolant source and the first coolant inlet pipe 10 and the second coolant inlet pipe 12. The second coolant outlet pipe 13 is located on the same side as the first coolant outlet pipe 11, which facilitates the circulation of coolant after it is output from the first coolant outlet pipe 11 and the second coolant outlet pipe 13.

[0017] A sealing flange 14 is provided at the upper outer edge of the condenser tank 1. The end plate 4 and the tube plate 2 are connected to the sealing flange 14 by bolts to ensure the airtightness of the overall structure.

[0018] An installation space 15 is provided between the coolant distribution cover 5 and the coolant collection cover 6, and the solvent input pipe 7 is located inside the installation space 15, leaving space for the installation of the solvent input pipe 7.

[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency condenser for vacuum distillation, characterized in that: The condenser includes a condenser tank (1), with a tube sheet (2) at the upper end and a condenser tube (3) penetrating through the lower end of the tube sheet (2). The condenser tube (3) is arranged in a U-shape inside the condenser tank (1). An end plate (4) is provided at the upper end of the tube sheet (2). A coolant distribution cover (5) is provided on one side of the upper surface of the end plate (4) corresponding to one end of the condenser tube (3). A coolant collection cover (6) is provided on the other side of the upper surface of the end plate (4) corresponding to the other end of the condenser tube (3). A solvent input pipe (7) is provided in the middle of the end plate (4). The lower end of the solvent input pipe (7) penetrates through the tube sheet (2) and extends into the upper part of the condenser tank (1). The outer surface of the condenser tank (1) is covered with a condenser cover (8). A solvent output pipe (9) is provided through the condenser cover (8) at the lower end of the condenser tank (1).

2. The high-efficiency condenser for vacuum distillation according to claim 1, characterized in that: The upper end of the coolant distribution cover (5) is connected to a first coolant inlet pipe (10), the upper end of the coolant collection cover (6) is connected to a first coolant outlet pipe (11), and the two ends of the condenser cover (8) are respectively connected to a second coolant inlet pipe (12) and a second coolant outlet pipe (13).

3. The high-efficiency condenser for vacuum distillation according to claim 2, characterized in that: The second coolant inlet pipe (12) is located on the same side as the first coolant inlet pipe (10), and the second coolant outlet pipe (13) is located on the same side as the first coolant outlet pipe (11).

4. The high-efficiency condenser for vacuum distillation according to claim 1, characterized in that: The upper outer edge of the condenser tank (1) is provided with a sealing flange (14), and the end plate (4) and the tube plate (2) are sealed to the sealing flange (14) by bolts.

5. The high-efficiency condenser for vacuum distillation according to claim 1, characterized in that: An installation space (15) is provided between the coolant distribution cover (5) and the coolant collection cover (6), and the solvent input pipe (7) is disposed inside the installation space (15).