Mesoporous material impurity removal device

CN224911880UActive Publication Date: 2026-10-30鄂尔多斯市固体废物与土壤生态环境技术中心
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Patent Information

Application Number
CN202522647595.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-15
Publication Date
2026-10-30
Estimated Expiration
2035-12-15

AI Technical Summary

Technical Problem

[0003]在长时间的使用过程中,过滤芯内壁会附着大量杂物,甚至发生堵塞情况,这不仅会持续影响后续除杂作业的精度和效率,长期积累还可能引发装置内部的腐蚀、变质等问题,严重制约了介孔材料除杂装置的稳定运行和使用寿命

Benefits of technology

[0017]1、本实用新型提供的一种介孔材料除杂装置,除杂装置本体上连接的盖体设有若干进水口,除杂装置本体底侧壁连接有与滤芯内部连通的出水管,且出水管设有开关阀门;进水口用于通入水清洗液和清水,以便于对附着在滤芯上的杂质进行清洗;出水管用于将带着杂质的混合液体导出;盖体转动连接转轴,盖体设有第一电机,第一电机用于驱动转轴正反转动;转轴连接有若干组成对设置的连接架,一对连接架之间转动连接有轴线与滤芯轴线平行的滚筒,转轴通过连接架带着滚筒沿着转轴的周向转动;此外,还利用第二电机驱动滚筒沿着自身轴线转动,也即是,滚筒在周转的同时自转,滚筒外表面的刮料件不间断地与滤芯内壁滚动接触,能够将滤芯内壁附着的杂质刮下,清除效果良好,且转轴进行正转、反转、正转...,进一步增加了杂质清除效果;具体来说,如果刮料件不自转,仅仅是周转,那么与滤芯内壁接触的刮料件长期保持不变,刮料件上会逐渐累积较多的杂质,影响后续的杂质清除效果;而本实用新型的装置,滚筒的自转结合公转,使得与滤芯内壁接触的刮料件不断变化,且滚筒是通过第二电机的驱动主动转动,转动的过程中还能将附着在刮料件上的杂质抖下,进一步增加杂质的清除效果,节省人力。

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Abstract

The utility model belongs to the technical field of the device for removing impurity, disclose a kind of mesoporous material device for removing impurity, and the device for removing impurity body is connected with cover, cover is equipped with water inlet, cover rotationally connected with pivot, cover is equipped with first motor, pivot is connected with the connecting frame of several groups of pair settings, a pair of connecting frame is rotationally connected with drum between, the axis of drum is parallel with the axis of filter core, and the outer surface of drum is equipped with several scraping material, and second motor is equipped on connecting frame;Device for removing impurity body bottom side wall is connected with water outlet pipe, and water outlet pipe is communicated with filter core inside, and water outlet pipe is equipped with switch valve.The utility model drives drum to rotate around the circumference of pivot using first motor, and using second motor drives drum to rotate along its own axial rotation, and second motor rotates, to drive drum to rotate while self-rotation, so that the scraping material that contact with filter core inner wall is constantly changed, increase the removal effect of impurity, save manpower.
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Description

Technical Field

[0001] This utility model relates to the field of impurity removal devices, and in particular to an impurity removal device for mesoporous materials. Background Technology

[0002] Mesoporous materials refer to a class of porous materials with pore sizes ranging from 2 to 50 nm, such as activated carbon, ion exchange resins, and fiber filter materials. In many fields such as industrial production and environmental protection, mesoporous materials are often used to make key components such as filter elements of impurity removal devices due to their large specific surface area and suitable pore size range, so as to achieve efficient removal of impurities from liquids and gases.

[0003] During prolonged use, a large amount of debris accumulates on the inner wall of the filter element, even causing blockages. This not only continuously affects the accuracy and efficiency of subsequent impurity removal operations, but also, over time, can lead to corrosion and deterioration within the device, severely restricting the stable operation and service life of the mesoporous material impurity removal device. Current devices lack a dedicated cleaning structure, instead relying on water rinsing or scraping to remove impurities from the inner wall of the filter element. This method is not only time-consuming and labor-intensive, but also ineffective in removing impurities. Utility Model Content

[0004] This utility model aims to provide a device for removing impurities from mesoporous materials. A first motor drives a drum to rotate circumferentially around a rotating shaft, while a second motor drives the drum to rotate axially. The rotation of the second motor causes the drum to rotate both circumferentially and axially, resulting in continuous changes in the scraper element that contacts the inner wall of the filter element. During this rotation, impurities adhering to the scraper element are shaken off, increasing the impurity removal effect and saving manpower. This solves the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A mesoporous material impurity removal device includes a device body, a filter element housed within the device body, a cover detachably connected to the device body, a plurality of water inlets on the cover, a rotating shaft rotatably connected to the cover, a first motor for driving the rotating shaft to rotate on the cover, a plurality of paired connecting frames connected to the rotating shaft, a roller rotatably connected between a pair of connecting frames, the axis of the roller being parallel to the axis of the filter element, a plurality of scraping parts on the outer surface of the roller, a second motor for driving the roller to rotate on the connecting frame, and a water outlet pipe connected to the bottom side wall of the device body, the water outlet pipe communicating with the interior of the filter element, and the water outlet pipe having a switch valve.

[0007] Furthermore, the mesoporous material impurity removal device also includes a water supply device, which is connected to a flexible hose. A connecting sleeve is fastened to the upper side of the cover. The rotating shaft is rotatably sleeved inside the connecting sleeve. A water flow channel is provided inside the rotating shaft. Several nozzles are provided on the side wall of the rotating shaft. The nozzles are connected to the water flow channel and are directly facing the roller. The water outlet end of the flexible hose is connected to the water flow channel, and the flexible hose is equipped with a push-button switch.

[0008] Furthermore, the rotating shaft is connected to an eccentric cam, the side of which is opposite to the push switch, so that the eccentric cam intermittently presses the push switch.

[0009] Furthermore, the nozzle is a high-pressure nozzle, and the nozzles are evenly spaced along the axial direction of the rotating shaft, with the water outlet end of the nozzle facing the roller.

[0010] Furthermore, a plurality of scrapers are connected circumferentially at the end of the rotating shaft away from the cover, the scrapers being used to scrape off impurities attached to the bottom of the filter element.

[0011] Furthermore, the number of scrapers is three, and the scrapers are evenly spaced along the circumference of the rotating shaft; the surface of the scraper is perpendicular to the bottom of the filter element, and the highest point of the scraper is higher than the highest point of the water outlet pipe.

[0012] Furthermore, the cover and the body of the impurity removal device are detachably connected by threads or latches.

[0013] Furthermore, the cover is connected to a pair of U-shaped handles; the water inlet is located on the cover at one end near the side wall of the filter element.

[0014] Furthermore, the scraper is a brush or a scraper plate.

[0015] Furthermore, the number of rollers is two, and the two rollers are symmetrically arranged about the plane containing the axis of the rotating shaft.

[0016] The principles and beneficial effects of the technical solution:

[0017] 1. This utility model provides a mesoporous material impurity removal device. The device body is connected to a cover with several water inlets. The bottom side wall of the device body is connected to a water outlet pipe communicating with the inside of a filter element, and the water outlet pipe is equipped with a switch valve. The water inlets are used to introduce water cleaning solution and clean water to facilitate the cleaning of impurities adhering to the filter element. The water outlet pipe is used to discharge the mixed liquid containing impurities. The cover is rotatably connected to a rotating shaft, and the cover is equipped with a first motor for driving the rotating shaft to rotate forward and backward. The rotating shaft is connected to several pairs of connecting frames. A roller with an axis parallel to the filter element axis is rotatably connected between a pair of connecting frames. The rotating shaft drives the roller to rotate circumferentially along the shaft through the connecting frames. In addition, a second motor is used to drive the roller to rotate along its own axis, that is... The drum rotates on its own axis while circulating, and the scraper on its outer surface continuously rolls in contact with the inner wall of the filter element, effectively scraping off impurities adhering to the inner wall and achieving a good cleaning effect. Furthermore, the rotating shaft rotates forward, reverse, and forward again, further enhancing the impurity removal effect. Specifically, if the scraper does not rotate on its own axis but merely circulates, the scraper in contact with the inner wall of the filter element will remain unchanged for a long time, gradually accumulating more impurities and affecting subsequent impurity removal. However, in this invention, the drum's rotation combined with its revolution ensures that the scraper in contact with the inner wall of the filter element constantly changes. Moreover, the drum is actively rotated by a second motor, and during rotation, it can shake off impurities adhering to the scraper, further increasing the impurity removal effect and saving manpower.

[0018] 2. The mesoporous material impurity removal device provided by this utility model further enhances the impurity removal effect by including a water supply device. A connecting sleeve is provided on the top of the cover, and a rotating shaft is sealed and rotatably fitted inside the connecting sleeve. The rotating shaft has a water flow channel that is connected to the water supply device through a hose. That is, the outer wall of the rotating shaft and the inner wall of the connecting sleeve form a connecting cavity, which connects the water outlet of the hose to the water flow channel. Several nozzles connected to the water flow channel are provided on the side wall of the rotating shaft, and the nozzles face the roller. The conductivity between the water supply device and the water flow channel is controlled by a press switch. The water flow in the water supply device can pass through the hose and the water flow channel and be sprayed from the nozzles to the roller, washing away the impurities of the scraper to facilitate subsequent effective impurity removal. Furthermore, to save manpower and water resources, an eccentric cam is connected to the rotating shaft. The side of the eccentric cam is opposite the push-button switch. During the rotation of the shaft, the large end of the eccentric cam intermittently presses the push-button switch, causing the water supply device to intermittently connect with the water flow channel. The scraper is cleaned once for each rotation of the shaft. In addition, to further remove impurities attached to the bottom of the filter element, several scrapers are connected circumferentially at the end of the rotating shaft away from the cover. As the shaft rotates, the scrapers also rotate, scraping up the impurities attached to the bottom of the filter element, which then flow out of the outlet pipe with the mixed liquid. Specifically, there are three scrapers, which are evenly spaced along the circumference of the rotating shaft. The area between two adjacent scrapers is confined within this area, and the impurity mixture scraped up by the previous scraper is discharged during the rotation of the scraper. This results in good impurity removal and high efficiency. Furthermore, the scraper surface is perpendicular to the bottom of the filter element, and the highest point of the scraper is higher than the highest point of the outlet pipe. This allows the scraped mixture to be smoothly guided to the outlet pipe, resulting in good flow and improved impurity removal.

[0019] 3. This utility model provides a mesoporous material impurity removal device. The cover and the device body are detachably connected by threads or buckles, making disassembly and assembly convenient. The cover is connected to a pair of U-shaped handles for easy handling. To efficiently utilize water resources, the water inlet pipe is located on the cover near the side wall of the filter element. The scraper is a brush or scraper plate, which can scrape off fine impurity particles as well, further increasing the impurity removal effect. There are two rollers, and the two rollers are symmetrically arranged about the axis of rotation, which can increase the stability of the device and the removal efficiency is high. The nozzle is a high-pressure nozzle, which increases the flushing force on the impurities on the scraper. The nozzles are evenly distributed along the axial direction of the rotation shaft, which can flush all positions of the rollers. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a mesoporous material impurity removal device according to the present invention;

[0021] Figure 2 This is a front view of a mesoporous material impurity removal device according to the present invention;

[0022] Figure 3 for Figure 2 A sectional view of AA;

[0023] Figure 4 for Figure 2 A cross-sectional view of BB;

[0024] Figure 5 This is a top view of a mesoporous material impurity removal device according to the present invention.

[0025] The names of the corresponding labels in the attached diagram are:

[0026] 1. Impurity removal device body; 2. Filter element; 3. Switch valve; 4. Water outlet pipe; 5. Cover; 6. Water inlet; 7. Handle; 8. Rotating shaft; 9. Connecting frame; 10. Roller; 11. Scraper; 12. First motor; 13. Second motor; 14. Scraper; 15. Eccentric cam; 16. Hose; 17. Press switch; 18. Water flow channel; 19. Nozzle; 20. Connecting sleeve. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments:

[0028] like Figures 1 to 5 As shown, a mesoporous material impurity removal device includes a device body 1, a filter element 2 inside the device body 1, and a water outlet pipe 4 connected to the bottom side wall of the device body 1. The water outlet pipe 4 communicates with the interior of the filter element 2 and is equipped with a switch valve 3. The device body 1 is detachably connected to a cover 5 by threads or a latch. The cover 5 has two symmetrically arranged water inlets 6, located at one end of the cover 5 near the side wall of the filter element 2. The cover 5 is connected to a pair of U-shaped handles 7. The cover 5 is rotatably connected to a rotating shaft 8 via bearings. The cover 5 is connected to a first motor 12 that drives the rotating shaft 8 to rotate. The rotating shaft 8 is connected to two pairs of connecting frames 9. A roller 10 is rotatably connected between the pair of connecting frames 9, and the axis of the roller 10 is parallel to the axis of the filter element 2. The two rollers 10 are symmetrically arranged about the axis of the rotating shaft 8. A second motor 13 that drives the roller 10 to rotate is provided on the connecting frame 9. The second motor 13 has a waterproof structure. The outer surface of the roller 10 is provided with a plurality of scraping parts 11. In this embodiment, the scraping parts 11 are brush bristles or scraping plates. Three scraping plates 14 are connected circumferentially at one end of the rotating shaft 8 away from the cover 5. The scraping plates 14 are evenly spaced along the circumference of the rotating shaft 8. The plate surface of the scraping plate 14 is perpendicular to the bottom of the filter element 2. The highest point of the scraping plate 14 is higher than the highest point of the water outlet pipe 4. The scraping plate 14 is used to scrape off the impurities attached to the bottom of the filter element 2.

[0029] In this embodiment, the mesoporous material impurity removal device also includes a water supply device (not shown in the figure). The water supply device is connected to a hose 16. A connecting sleeve 20 is fastened to the upper side of the cover 5. The rotating shaft 8 is rotatably sleeved inside the connecting sleeve 20. The rotating shaft 8 has a water flow channel 18 inside. The water outlet end of the hose 16 is connected to the water flow channel 18, and the hose 16 is equipped with a push switch 17. The rotating shaft 8 is connected to an eccentric cam 15. The side of the eccentric cam 15 is opposite to the push switch 17, so that the eccentric cam 15 intermittently squeezes the push switch 17. The side wall of the rotating shaft 8 is provided with a plurality of nozzles 19. In this embodiment, the nozzles 19 are high-pressure nozzles, and the nozzles 19 are evenly spaced along the axial direction of the rotating shaft 8. The nozzles 19 are connected to the water flow channel 18, and the water outlet end of the nozzles 19 is directly opposite the roller 10.

[0030] The specific implementation process is as follows:

[0031] When the device is working normally, the cover 5 and its components can always be installed on the main body 1 of the impurity removal device, and the liquid to be removed can be introduced through the inlet 6; or the cover 5 and its components can be removed and replaced with ordinary end caps. After use, when it is necessary to remove impurities from the inner wall of the filter element 2, the cover 5 can be installed on the main body 1 of the impurity removal device, and clean water and / or cleaning fluid can be introduced through the inlet 6. The first motor 12 and the second motor 13 can be started, and the first motor 12 can be controlled to alternately rotate forward and reverse. The motor drives the rotating shaft 8 to rotate forward and reverse, and the rotating shaft 8 drives the drum 10 to rotate forward and reverse along the circumference of the rotating shaft 8. The second motor 13 drives... The rotating roller 10 rotates along its own axis, causing the scraper 11 to roll (actively roll) along the inner wall of the filter element 2, scraping off the impurities attached to the inner wall of the filter element 2. At the same time, the rotating shaft 8 also drives the scraper 14 to rotate around the circumference of the rotating shaft 8. The scraper 14 scrapes up the impurities at the bottom of the filter element 2 and flows out from the outlet pipe 4 with the mixed liquid to the designated position. In addition, the rotating shaft 8 also drives the eccentric cam 15 to rotate. The eccentric cam 15 intermittently squeezes the press switch 17, causing the water in the water supply device to intermittently pass through the hose 16 and the water flow channel 18 from the nozzle 19 to the scraper 11, so as to wash off the impurities on the scraper 11.

[0032] The inlet 6 is used to introduce cleaning solution and clean water to clean impurities adhering to the filter element 2; the outlet pipe 4 is used to discharge the mixed liquid containing impurities; the drum 10 rotates on its own axis while rotating, and the scraper 11 on the outer surface of the drum 10 continuously rolls and contacts the inner wall of the filter element 2, which can scrape off the impurities adhering to the inner wall of the filter element 2, achieving a good cleaning effect. Moreover, the rotating shaft 8 rotates forward, reverse, forward, etc., further increasing the impurity removal effect. Specifically, if the scraper 11 does not rotate on its own axis but only rotates on its own axis, the scraper 11 in contact with the inner wall of the filter element 2 will remain unchanged for a long time, and more impurities will gradually accumulate on the scraper 11, affecting the subsequent impurity removal effect. However, the rotation of the drum 10 on its own axis combined with its revolution causes the scraper 11 in contact with the inner wall of the filter element 2 to change continuously. Moreover, the drum 10 is actively rotated by the drive of the second motor 13. During the rotation, the impurities adhering to the scraper 11 can also be shaken off, increasing the impurity removal effect and saving manpower.

[0033] The connection between the water supply device and the water flow channel 18 is controlled by the push-button switch 17. Water from the water supply device can flow through the hose 16 and the water flow channel 18, and be sprayed from the nozzle 19 onto the roller 10, washing away impurities from the scraper 11 for subsequent effective impurity removal. Furthermore, the eccentric cam 15 intermittently presses the push-button switch 17, causing the water supply device and the water flow channel 18 to connect intermittently. Each rotation of the rotating shaft 8 causes the nozzle 19 to clean the scraper 11 once, saving manpower and water resources. In addition, as the rotating shaft 8 rotates, the scraper 14 also rotates, scraping up impurities adhering to the bottom of the filter element 2, which then flow out with the mixed liquid from the outlet pipe 4. Specifically, there are three scrapers 14, which are evenly spaced along the circumference of the rotating shaft 8. The area between two adjacent scrapers 14 is confined within this area and discharged during the rotation of the scraper 14. This results in good impurity removal and high efficiency. Furthermore, the surface of the scraper 14 is perpendicular to the bottom of the filter element 2, and the highest point of the scraper 14 is higher than the highest point of the outlet pipe 4. This allows the scraped mixture to be smoothly guided to the outlet pipe 4, resulting in good flow and improved impurity removal.

[0034] The scraper 11 is a brush or scraper plate, which can scrape off small impurity particles as well, increasing the impurity removal effect; the nozzle 19 is a high-pressure nozzle, which increases the flushing force on the impurities on the scraper 11, and the nozzles 19 are evenly distributed along the axial direction of the rotating shaft 8, which can flush all positions of the roller 10.

[0035] The above descriptions are merely embodiments of this utility model. Commonly known technical solutions or characteristics are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solution of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A device for removing impurities from mesoporous materials, comprising a device body, wherein a filter element is disposed within the device body, characterized in that: The impurity removal device body is detachably connected to a cover, the cover having several water inlets, the cover being rotatably connected to a rotating shaft, the cover having a first motor driving the rotating shaft to rotate, the rotating shaft being connected to several pairs of connecting frames, a roller being rotatably connected between a pair of connecting frames, and the axis of the roller being parallel to the axis of the filter element, the outer surface of the roller having several scraping parts, and a second motor driving the roller to rotate being mounted on the connecting frame; the bottom side wall of the impurity removal device body is connected to a water outlet pipe, the water outlet pipe communicating with the inside of the filter element, and the water outlet pipe having a switch valve.

2. The mesoporous material impurity removal device according to claim 1, characterized in that: The mesoporous material impurity removal device also includes a water supply device, which is connected to a flexible hose. A connecting sleeve is fastened to the upper side of the cover. The rotating shaft is rotatably sleeved inside the connecting sleeve. A water flow channel is provided inside the rotating shaft. Several nozzles are provided on the side wall of the rotating shaft. The nozzles are connected to the water flow channel and are directly facing the roller. The water outlet end of the flexible hose is connected to the water flow channel, and the flexible hose is equipped with a push-button switch.

3. The mesoporous material impurity removal device according to claim 2, characterized in that: The rotating shaft is connected to an eccentric cam, the side of which is opposite to the push switch, and the eccentric cam intermittently presses the push switch.

4. The mesoporous material impurity removal device according to claim 2, characterized in that: The nozzles are high-pressure nozzles, and the nozzles are evenly spaced along the axial direction of the rotating shaft, with the water outlet of the nozzles facing the roller.

5. The mesoporous material impurity removal device according to claim 1, characterized in that: Several scrapers are connected circumferentially at the end of the rotating shaft away from the cover. The scrapers are used to scrape off impurities attached to the bottom of the filter element.

6. The mesoporous material impurity removal device according to claim 5, characterized in that: The number of scrapers is three, and the scrapers are evenly spaced along the circumference of the rotating shaft; the surface of the scraper is perpendicular to the bottom of the filter element, and the highest point of the scraper is higher than the highest point of the water outlet pipe.

7. The mesoporous material impurity removal device according to claim 1, characterized in that: The cover and the body of the impurity removal device are detachably connected by threads or buckles.

8. The mesoporous material impurity removal device according to claim 1, characterized in that: The cover is connected to a pair of U-shaped handles; the water inlet is located on the cover at one end near the side wall of the filter element.

9. The mesoporous material impurity removal device according to claim 1, characterized in that: The scraping component is a brush or a scraper plate.

10. The mesoporous material impurity removal device according to claim 1, characterized in that: The number of rollers is two, and the two rollers are symmetrically arranged about the plane containing the axis of the rotating shaft.