A filter for liquid fertilizer anti-caking agents
Patent Information
- Application Number
- CN202522649670.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-15
AI Technical Summary
当前用于液态肥料防结块剂的过滤设备,普遍存在滤网清理不便的问题,一方面,过滤完成后,滤网内壁会附着大量杂质,现有设备无法直接对其进行清理,往往需要将滤网整体拆卸下来,不仅操作繁琐,耗费大量人力和时间,还会影响过滤作业的连续性;另一方面,滤网的孔洞内部易残留细小杂质,这些杂质难以通过常规清理方式彻底清除,长期积累会导致滤网堵塞,降低过滤效率和精度,甚至需要频繁更换滤网,增加了设备的使用成本
滤网采用多层不锈钢滤网叠加设计,且从内到外孔径逐渐减小,能对液态肥料防结块剂进行分层过滤,大幅提高过滤精度,可彻底滤除其中的杂质,保障过滤后物料的纯度,满足液态肥料防结块剂的高质量要求;
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Figure CN224911892U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter technology for anti-caking agents of liquid fertilizers, specifically a filter for anti-caking agents of liquid fertilizers. Background Technology
[0002] In the production of liquid fertilizer, the addition of anti-caking agents is a key step in ensuring product quality. However, anti-caking agents for liquid fertilizer are prone to being mixed with impurities during preparation and storage, and need to be purified by filters. Current filtration equipment used for liquid fertilizer anti-caking agents generally suffers from the problem of inconvenient filter cleaning. On the one hand, after filtration, a large amount of impurities adhere to the inner wall of the filter screen, which existing equipment cannot clean directly. It often requires disassembling the entire filter screen, which is not only cumbersome and time-consuming, but also affects the continuity of filtration operations. On the other hand, fine impurities are easily left inside the pores of the filter screen. These impurities are difficult to remove completely through conventional cleaning methods. Long-term accumulation will lead to filter screen blockage, reduce filtration efficiency and accuracy, and even require frequent filter screen replacement, increasing the operating cost of the equipment. Utility Model Content
[0003] The purpose of this invention is to provide a filter for anti-caking agents of liquid fertilizers to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a filter for liquid fertilizer anti-caking agent, comprising a shell and an outlet, wherein the outlet is fixed to the bottom side wall of the shell, a sleeve is fixed inside the shell, feed pipes are fixed to both sides of the top of the sleeve, a filter screen is fixed to the bottom of the sleeve, a stop block is inserted into the bottom of the filter screen, a slag discharge component is provided at the bottom of the stop block, a threaded block is fixed at the center of the top of the shell, a drive rod is threadedly connected inside the threaded block, and a cleaning component is provided at the bottom of the drive rod.
[0005] Preferably, the slag discharge component includes a sealing plate, which is inserted into the bottom end of the outer shell. A support plate is fixed to the bottom end of the sealing plate. Through holes are provided on both sides of the support plate, and a fixing component is threaded into the through hole.
[0006] Preferably, a sealing ring is machined at the connection between the sealing plate and the outer shell.
[0007] Preferably, the cleaning component includes a scraper, which is fixed to the outer wall of the drive rod, and the diameter of the scraper matches the inner diameter of the filter screen. A groove plate is fixed to the bottom end of the drive rod, and a through hole is formed inside the drive rod. A water pipe is provided inside the through hole, and the bottom end of the water pipe is connected to the groove plate.
[0008] Preferably, the interior of the trough plate forms a cavity, and the four corners of the outer wall of the trough plate are provided with through holes, and a high-pressure nozzle is installed inside each through hole.
[0009] Preferably, the outer wall of the scraper is processed with a hard brush to facilitate cleaning when in contact with the filter screen.
[0010] Compared with the prior art, the beneficial effects of this utility model are: The filter screen adopts a multi-layer stainless steel filter screen design, with the pore size gradually decreasing from the inside to the outside. It can filter liquid fertilizer anti-caking agent in layers, greatly improving the filtration accuracy, and can completely filter out impurities, ensuring the purity of the filtered material and meeting the high-quality requirements of liquid fertilizer anti-caking agent. The system features specialized cleaning and slag removal components. The scraper in the cleaning component matches the inner diameter of the filter screen, while the rigid brush on the outer wall makes full contact with the inner wall of the filter screen. Driven by a drive rod, it moves up and down to effectively clean impurities adhering to the inner wall of the filter screen. A high-pressure nozzle precisely sprays cleaning water onto the filter screen, removing impurities from the pores. The slag removal component's sealing plate is tightly inserted into the bottom of the outer casing, and a sealing ring ensures no leakage during filtration. Opening the sealing plate allows impurities to drain smoothly, enabling rapid cleaning and preventing impurity accumulation that could affect filtration efficiency. The drive rod and threaded block are connected by a thread, and rotating the drive rod allows for precise up-and-down movement, facilitating control of the cleaning component's position and ensuring accurate cleaning. The fixing components use a combination of high-strength bolts and nuts to firmly secure the support plate, making installation and disassembly convenient and facilitating the operation of the slag discharge component. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 Detailed view of the connection structure in cross-section; Figure 3 for Figure 2 Enlarged detail of the connection structure of the central slag discharge component; Figure 4 for Figure 2 Detailed view of the connection structure from a top-down cross-section; Figure 5 for Figure 2 A top-down view of the connection structure details.
[0012] In the diagram: 1. Outer shell, 2. Outlet, 3. Sleeve, 4. Feed pipe, 5. Filter screen, 6. Baffle, 7. Sealing plate, 8. Support plate, 9. Fixing component, 10. Threaded block, 11. Drive rod, 12. Scraper, 13. Groove plate, 14. Connecting water pipe. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-5 This utility model provides a filter solution for a liquid fertilizer anti-caking agent: A filter for a liquid fertilizer anti-caking agent includes a shell 1 and an outlet 2. The outlet 2 is fixed to the bottom side wall of the shell 1. A sleeve 3 is fixed inside the shell 1. Feed pipes 4 are fixed to both sides of the top of the sleeve 3. The feed pipes 4 are fixed to both sides of the top of the sleeve 3 by flange connection. A filter screen 5 is fixed to the bottom of the sleeve 3. The filter screen 5 is made of multiple layers of stainless steel filter screen, each layer of filter screen has a different pore size, and the pore size gradually decreases from the inside to the outside. This structural design can effectively... To improve filtration accuracy and completely remove impurities from the liquid fertilizer anti-caking agent, a baffle 6 is inserted into the bottom of the filter screen 5. The function of the baffle 6 is to temporarily block the material from flowing directly out of the bottom of the filter screen 5 during the filtration process, so that the material can be fully filtered by the filter screen 5. A slag discharge component is provided at the bottom of the baffle 6. A threaded block 10 is fixed at the center of the top of the outer shell 1. The internal thread of the threaded block 10 is connected to a drive rod 11. The drive rod 11 and the internal thread of the threaded block 10 are engaged to ensure that precise up and down movement can be achieved during rotation. A cleaning component is provided at the bottom of the drive rod 11.
[0015] The slag discharge component includes a sealing plate 7, which is inserted into the bottom end of the outer shell 1. The size of the sealing plate 7 matches the bottom opening of the outer shell 1, allowing it to be tightly inserted into the bottom end of the outer shell 1. A sealing ring mounting groove is machined at the connection between the sealing plate 7 and the outer shell 1. After the sealing ring is embedded in it, it can ensure that the material will not leak from the gaps during the filtration process. A support plate 8 is fixed to the bottom end of the sealing plate 7. Through holes are opened on both sides of the support plate 8, and fasteners 9 are threaded inside the through holes. The fasteners 9 are a combination of high-strength bolts and nuts. The length of the bolts is determined according to the thickness of the support plate 8 and the outer shell 1 to ensure that the support plate 8 can be firmly fixed to the outer shell 1. A sealing ring is machined at the connection between the sealing plate 7 and the outer shell 1.
[0016] The cleaning component includes a scraper 12, which is fixed to the outer wall of the drive rod 11. The diameter of the scraper 12 matches the inner diameter of the filter screen 5. The scraper 12 ensures full contact with the inner wall of the filter screen 5 during the cleaning process. A groove plate 13 is fixed to the bottom end of the drive rod 11. A through hole is formed inside the drive rod 11, and a connecting water pipe 14 is provided inside the through hole. The connecting water pipe 14 is used to transport cleaning water through the groove plate 13 to the inside of each high-pressure nozzle. The bottom end of the connecting water pipe 14 is connected to the groove plate 13.
[0017] The interior of the trough plate 13 forms a cavity, and the four corners of the outer wall of the trough plate 13 are provided with through holes, and a high-pressure nozzle is installed inside each through hole. The outer wall of the scraper 12 is machined with a hard brush, so as to facilitate cleaning when it comes into contact with the filter screen 5.
[0018] Working Principle: When a filter for liquid fertilizer anti-caking agents is first used, the liquid waste anti-caking agent enters the casing 3 through the inlet pipe 4 and passes through the filter screen 5. Impurities from this process fall downwards to the bottom of the filter screen 5, and the filtered liquid waste is discharged from the outlet 2. When it is necessary to clean the surface and interior of the filter screen 5, the user first removes the fixing piece 9 from the support plate 8, then pulls the support plate 8 downwards. Pulling the support plate 8 causes the sealing plate 7 and the stop block 6 to move downwards. When the stop block 6 moves downwards and separates from the bottom of the filter screen 5, some impurities are discharged from the opening at the bottom of the outer casing 1. Then, the user uses an external control unit to supply water to the inside of the connecting water pipe 14, and the water is then discharged through the connecting water pipe 14. The filter screen 5 is sprayed through the slotted plate 13 and the high-pressure nozzle. Then, the user rotates the drive rod 11. When the drive rod 11 rotates, it moves downward in cooperation with the threaded block 10. Then, the drive rod 11 moves downward, driving the slotted plate 13 and the scraper 12 to move downward at the same time. During the downward movement of the scraper 12, it can clean the impurities attached to the inner wall of the filter screen 5 and push them downward. Through the cooperation of the slotted plate 13 and the high-pressure nozzle, the impurities in the holes of the filter screen 5 can be cleaned. The cleaned impurities and cleaning water are discharged through the opening at the bottom of the outer shell 1. After cleaning, the scraper 12 and the slotted plate 13 are reset by the drive rod 11. After reset, the user inserts the support plate 8, the sealing plate 7 and the stop block 6 into the bottom of the outer shell 1. After the sealing plate 7 is attached to the bottom of the outer shell 1, it is fixed by the fastener 9.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A filter for an anti-caking agent for liquid fertilizer, comprising a housing (1) and a discharge port (2), wherein the discharge port (2) is fixed to the bottom sidewall of the housing (1), characterized in that, The casing (1) is fixed with a sleeve (3) inside. Feed pipes (4) are fixed on both sides of the top end of the sleeve (3). A filter screen (5) is fixed at the bottom end of the sleeve (3). A stop block (6) is inserted into the bottom end of the filter screen (5). A slag discharge component is provided at the bottom end of the stop block (6). A threaded block (10) is fixed at the center of the top end of the casing (1). A drive rod (11) is threaded inside the threaded block (10). A cleaning component is provided at the bottom end of the drive rod (11).
2. A filter for an anti-caking agent in liquid fertilizers according to claim 1, characterized in that, The slag discharge component includes a sealing plate (7), which is inserted into the bottom end of the outer shell (1). A support plate (8) is fixed to the bottom end of the sealing plate (7). Through holes are provided on both sides of the support plate (8), and a fixing member (9) is threaded inside the through hole.
3. A filter for an anti-caking agent in liquid fertilizers according to claim 2, characterized in that, A sealing ring is machined at the connection between the sealing plate (7) and the outer shell (1).
4. A filter for an anti-caking agent in liquid fertilizers according to claim 1, characterized in that, The cleaning component includes a scraper (12), which is fixed to the outer wall of the drive rod (11), and the diameter of the scraper (12) matches the inner diameter of the filter screen (5). A groove plate (13) is fixed to the bottom end of the drive rod (11), and a through hole is formed inside the drive rod (11). A water pipe (14) is provided inside the through hole, and the bottom end of the water pipe (14) is connected to the groove plate (13).
5. A filter for an anti-caking agent in liquid fertilizers according to claim 4, characterized in that, The interior of the groove plate (13) forms a cavity, and the four corners of the outer wall of the groove plate (13) are provided with through holes, and a high-pressure nozzle is installed inside each through hole.
6. A filter for an anti-caking agent in liquid fertilizers according to claim 4, characterized in that, The outer wall of the scraper (12) is processed with a hard brush to facilitate cleaning when it comes into contact with the filter screen (5).