A soilless filtration system
Patent Information
- Application Number
- CN202522190256.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0003]但是在白酒生产领域中,往往会向白酒中加入活性炭粉,活性炭粉为固体物质,因此会在原液罐内沉淀产生下层的固体层以及上层的上清液层,而申请人已知的应用于白酒生产中的无土过滤系统中,为了避免抽取固体层进而堵塞过滤设备,因此直接抽取原液罐内的上清液层,并将其供给至过滤设备,也即抽取原液罐内原液的位置并不是在原液罐的内腔底部,这就导致最终原液罐内会保留固体层以及一部分残液,目前对于固体层以及残液的处理方式大致分为两种,一种是直接排放,这种方式会造成残液的浪费,而且直接排放会对环境造成污染,另一种是将固体层与残液共同取出,并利用额外的分离设备对其进行分离,这种方式会较大的增加生产成本
主动通过搅拌装置消除原液存储设备内的分层现象,使得固体杂质分散在原液中形成浊液,再对浊液进行过滤,即可实现将原液存储设备内的所有物质进行过滤处理,可以避免原液存储设备内存留残液,同时仅增设一个搅拌装置,相较于将固体层以及残液取出再处理,可以有效降低生产成本。
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Figure CN224911895U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filtration technology, and in particular to a soilless filtration system. Background Technology
[0002] Filtration is a commonly used technology in fluid transportation. It removes impurities from fluids to purify them. For example, in the production of liquor, soilless filtration systems are required. These systems typically include a raw liquid tank, a filtration device, and a clear liquid tank. The raw liquid in the raw liquid tank is filtered by the filtration device and then enters the clear liquid tank.
[0003] However, in the liquor production industry, activated carbon powder is often added to the liquor. Activated carbon powder is a solid substance, so it will precipitate in the raw liquor tank, forming a lower solid layer and an upper supernatant layer. In the soilless filtration system known to the applicant for use in liquor production, in order to avoid removing the solid layer and clogging the filtration equipment, the supernatant layer in the raw liquor tank is directly extracted and supplied to the filtration equipment. That is, the location of the extraction of raw liquor in the raw liquor tank is not at the bottom of the inner cavity of the raw liquor tank. This results in the final raw liquor tank retaining a solid layer and some residual liquid. Currently, there are roughly two ways to deal with the solid layer and residual liquid. One is direct discharge, which wastes the residual liquid and pollutes the environment. The other is to remove the solid layer and residual liquid together and separate them using additional separation equipment. This method will significantly increase production costs.
[0004] Therefore, there is an urgent need for a soilless filtration system that can recover residual liquid and has a low production cost. Utility Model Content
[0005] The purpose of this invention is to provide a soilless filtration system to solve the problems existing in the prior art. It actively uses a stirring device to stir the raw liquid in the raw liquid storage device into a turbid liquid and then filters the turbid liquid. This can process all substances in the raw liquid storage device, avoid the generation of residual liquid, and at the same time, the production cost is low.
[0006] To achieve the above objectives, the present invention provides the following solution: The present invention provides a soilless filtration system, including a raw liquid storage device, a solid-liquid separation device, and a clear liquid storage device. The lowest end of the inner cavity of the raw liquid storage device is connected to the solid-liquid separation device via a delivery pump. The clear liquid outlet of the solid-liquid separation device is connected to the clear liquid storage device. The raw liquid storage device is equipped with a stirring device for stirring the raw liquid into a turbid raw liquid.
[0007] Preferably, the clear liquid storage device is connected to the original liquid storage device via a transfer pump.
[0008] Preferably, a first sprayer is provided at the top of the inner cavity of the stock solution storage device, and the first sprayer is connected to the clear solution storage device and external clean water through a delivery pump.
[0009] Preferably, the stock solution storage device includes a stock solution tank, the stock solution tank is provided with a stock solution inlet, the bottom of the stock solution tank is arc-shaped, conical or inclined, and the stirring device is provided inside the stock solution tank.
[0010] Preferably, the raw liquid storage device further includes a temporary storage tank, which is connected to the temporary storage tank via a transfer pump. The temporary storage tank is connected to the solid-liquid separation device and the concentration filter via transfer pumps. The clear liquid outlets of the solid-liquid separation device and the concentration filter are both connected to the clear liquid storage device.
[0011] Preferably, a second sprayer is provided at the top of the inner cavity of the temporary storage tank, and the second sprayer is connected to the clear liquid storage device through a delivery pump.
[0012] Preferably, the solid-liquid separation device includes a cylinder and a filter element. The filter element is disposed in the cylinder. The cylinder is connected to the raw liquid storage device. The filter element is connected to the clear liquid storage device through a clear liquid delivery pipeline. A solid discharge port is provided at the bottom of the cylinder.
[0013] Preferably, the soilless filtration system further includes a compressed gas delivery pipeline, which is connected to the inner cavity of the cylinder via a first branch. A residual hydraulic pressure return pipeline is provided at the bottom of the cylinder, which is connected to the raw liquid storage device. Valves are provided on the pipeline connecting the cylinder to the raw liquid storage device, the clear liquid delivery pipeline, the first branch, and the residual hydraulic pressure return pipeline.
[0014] Preferably, the compressed gas delivery pipeline is connected to the inner cavity of the filter element through a second branch, and a valve is provided on the second branch.
[0015] The present invention achieves the following main technical effects compared to the prior art: Actively eliminating stratification within the stock solution storage device through a stirring device allows solid impurities to disperse in the stock solution, forming a turbid liquid. Filtering this turbid liquid then removes all substances from the stock solution storage device, preventing residual liquid from remaining. Furthermore, by adding only one stirring device, compared to removing and processing the solid layer and residual liquid, production costs can be effectively reduced.
[0016] The other solutions of this utility model achieve the following technical effects compared to the prior art: The filtered clear liquid is supplied to the original liquid storage device, which can clean the original liquid storage device. At the same time, the cleaning substance is the treated clear liquid, which will not cause pollution to the original liquid storage device.
[0017] By utilizing the first branch and the residual pressure return pipeline, the residual original pressure inside the cylinder can be returned to the original liquid storage device. At this time, the filter element regeneration can be started, which can avoid the waste of original liquid during the filter element regeneration process.
[0018] By using the backflushing function of the second branch, impurities on the filter element can be blown off. Compared with backflushing with clean water, this avoids residual clean water contaminating the original solution. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the soilless filtration system in an embodiment of the present invention; The components include: 1. Raw material tank; 2. Temporary storage tank; 3. Transfer pump; 4. Stirring device; 5. Solid-liquid separation equipment; 6. Clarified liquid storage equipment; 7. First sprayer; 8. Second sprayer; 9. Compressed gas transmission pipeline; 10. First branch; 11. Second branch; 12. Residual pressure return pipeline; 13. Clarified liquid transmission pipeline; 14. Clarified liquid direct outlet pipeline; and 15. Concentrating filter. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] The purpose of this invention is to provide a soilless filtration system to solve the problems existing in the prior art. It actively uses a stirring device to stir the raw liquid in the raw liquid storage device into a turbid liquid and then filters the turbid liquid. This can process all substances in the raw liquid storage device, avoid the generation of residual liquid, and at the same time, the production cost is low.
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] Please refer to the following: Figure 1 As shown, a soilless filtration system is provided, including a raw liquid storage device, a solid-liquid separation device 5, and a clear liquid storage device 6. The lowest end of the inner cavity of the raw liquid storage device is connected to the solid-liquid separation device 5 via a transfer pump 3. The clear liquid outlet of the solid-liquid separation device 5 is connected to the clear liquid storage device 6. The raw liquid storage device is equipped with a stirring device 4 for stirring the raw liquid into a turbid raw liquid. The stirring device 4 actively eliminates the stratification phenomenon in the raw liquid storage device, so that solid impurities are dispersed in the raw liquid to form a turbid liquid. The turbid liquid is then filtered, which can achieve the filtration treatment of all substances in the raw liquid storage device. This can avoid the retention of a precipitated solid layer and residual liquid in the raw liquid storage device. At the same time, by adding only one stirring device 4, compared with removing the solid layer and residual liquid for further processing, the production cost can be effectively reduced.
[0025] The stirring device 4 can be a bubbling device or a rotating stirring wheel or other stirring equipment.
[0026] When using a bubbling device, multiple rows of pipes or a hollow disc are evenly arranged at the bottom of the inner cavity of the stock solution storage device. Multiple small holes are evenly opened on the pipes or disc. The pipes or disc are connected to the fluid supply device. The fluid is discharged into the stock solution storage device through the small holes on the pipes or disc to realize the bubbling and stirring function of the stock solution.
[0027] The fluid supply equipment can supply compressed gas or liquid.
[0028] When a pump for supplying liquid is selected as the fluid supply device, it can be used as the raw liquid transfer pump 3 of the raw liquid storage device. That is, the raw liquid is supplied into the raw liquid storage device by the pump. The supplied raw liquid can ensure the continuous operation of the system. Alternatively, the impact force discharged from the small hole can be used to agitate and stir the raw liquid in the raw liquid storage device.
[0029] In one embodiment, the clear liquid storage device 6 is connected to the original liquid storage device via a transfer pump 3 to supply the filtered clear liquid to the original liquid storage device, thereby cleaning the original liquid storage device. At the same time, the cleaning substance is the treated clear liquid, which will not cause pollution to the original liquid storage device.
[0030] A first sprayer 7 can be installed at the top of the inner cavity of the stock solution storage device. The first sprayer 7 is connected to the clear solution storage device 6 through a delivery pump 3. The spraying function of the sprayer can be used to improve the cleaning effect of the stock solution storage device. The first sprayer 7 is connected to external clean water through the delivery pump 3. At this time, the spraying function of the sprayer can be used to dilute the stock solution inside while cleaning the stock solution storage device. In actual use, the clear solution supply passage and the clean water supply passage of the first sprayer 7 can be controlled to select clear solution spraying or clean water spraying. Of course, an additional passage can also be designed on the stock solution storage device to introduce clean water to achieve the dilution effect.
[0031] In one embodiment, the raw liquid storage device includes a raw liquid tank 1, which has a raw liquid inlet. The bottom of the raw liquid tank 1 is arc-shaped, conical, or inclined. The lowest end of the inner cavity of the raw liquid tank 1 is connected to a solid-liquid separation device 5 via a delivery pump 3, so that the raw liquid can be completely delivered to the solid-liquid separation device 5. A stirring device 4 is provided inside the raw liquid tank 1, and a first sprayer 7 is installed at the top of the inner cavity of the raw liquid tank 1.
[0032] In one embodiment, the raw liquid storage device further includes a temporary storage tank 2. The raw liquid tank 1 is connected to the temporary storage tank 2 via a transfer pump 3. The temporary storage tank 2 is connected to the solid-liquid separation device 5 via a transfer pump 3. The temporary storage tank 2 can temporarily store the raw liquid.
[0033] An additional concentration filter 15 can be designed. When the whole system is not in use and a portion of the original liquid remains in the temporary storage tank 2, the concentration filter 15 can be used to process the original liquid. The processed clear liquid is then transported to the clear liquid storage device 6. The concentration filter 15 can also be used during the maintenance of the solid-liquid separation device 5.
[0034] The bottom of the temporary storage tank 2 is set in an arc shape, a cone shape or an inclined surface, and the lowest end of the inner cavity of the temporary storage tank 2 is connected to the solid-liquid separation device 5, which can realize the emptying of the original liquid in the temporary storage tank 2.
[0035] The original liquid tank 1 is connected to the bottom of the inner cavity of the temporary storage tank 2 through a pipeline to achieve a certain stirring function and prevent sedimentation from forming in the temporary storage tank 2.
[0036] A second sprayer 8 is installed at the top of the inner cavity of the temporary storage tank 2. The second sprayer 8 is connected to the clear liquid storage device 6 through the transfer pump 3, and uses the filtered clear liquid to clean the temporary storage tank 2.
[0037] In one embodiment, the solid-liquid separation device 5 includes a cylinder and a filter element. The filter element is disposed inside the cylinder, and the cylinder is connected to the raw liquid storage device. The filter element is connected to the clear liquid storage device 6 through the clear liquid conveying pipeline 13. The filter element filters the raw liquid. A solid discharge port is provided at the bottom of the cylinder for discharging impurities.
[0038] In one embodiment, a compressed gas delivery pipeline 9 is also provided. The compressed gas delivery pipeline 9 is connected to the inner cavity of the cylinder through a first branch 10. A residual pressure return pipeline 12 is provided at the bottom of the cylinder. The residual pressure return pipeline 12 is connected to the raw liquid storage device. Valves are provided on the pipeline connecting the cylinder to the raw liquid storage device, the clear liquid delivery pipeline 13, the first branch 10, and the residual pressure return pipeline 12. Before the filter element needs to be regenerated, the pipeline connecting the cylinder to the raw liquid storage device and the clear liquid delivery pipeline 13 are closed, and the first branch 10 and the residual pressure return pipeline 12 are opened. Gas enters the cylinder and returns the residual pressure in the cylinder to the raw liquid storage device. After the residual pressure is returned, the regeneration of the filter element can be started. During the regeneration process, the impurities that are removed from the filter element are discharged from the solid discharge port. Since there is no raw liquid in the cylinder at this time, the waste of raw liquid is avoided during the filter element regeneration process.
[0039] When the residual hydraulic pressure return line 12 is installed, the residual hydraulic pressure return line 12 can be connected to the temporary storage tank 2, and the connecting line extends to the bottom of the inner cavity of the temporary storage tank 2.
[0040] The compressed gas delivery pipeline 9 is connected to the inner cavity of the filter element through the second branch 11. The second branch 11 is equipped with a valve. By closing the pipeline connecting the cylinder to the raw liquid storage device, the clear liquid delivery pipeline 13, the first branch 10, and the residual liquid return pipeline 12, and opening the second branch 11, the gas is used to backflush the filter element and blow off the impurities on the filter element.
[0041] An exhaust pipe can be installed on the cylinder. When the first branch 10 and the exhaust pipe are opened simultaneously, the airflow passes over the surface of the filter element to blow away impurities and facilitate subsequent treatment of the impurities.
[0042] A clear liquid direct outlet pipeline 14 can be set up in parallel with the clear liquid delivery pipeline 13 to realize the direct discharge of clear liquid.
[0043] Valves are installed at both ends of the delivery pump 3 so that the intermediate delivery pump 3 can be easily replaced or maintained by closing the valves on both sides.
[0044] In actual use, before starting the filter, the stirring device 4 is started. The stirring device 4 stirs the original liquid in the original liquid storage device into a turbid liquid to ensure that the solid substances in the original liquid are dispersed evenly. Then the filter is started. The turbid liquid is transported by the transfer pump 3 to the solid-liquid separation device 5 for solid-liquid separation. Solid impurities are intercepted by the filter element, and the clear liquid is transported to the clear liquid storage device 6.
[0045] After filtration is completed and before shutdown, the clear liquid in the clear liquid storage device 6 can be transferred to the original liquid tank 1 by the transfer pump 3 to clean the original liquid tank 1. At the same time, the original liquid in the original liquid tank 1 is continuously transferred until the cleaning is completed and there is no residual liquid in the original liquid tank 1. Then the machine is stopped. The original liquid in the temporary storage tank 2 can be used for the next time, or it can be discharged through the discharge port and properly stored for the next time. Alternatively, the residual liquid in the temporary storage tank 2 can be treated by the concentration filter 15 so that no residual liquid remains in the temporary storage tank 2. In the end, there is no residual liquid in the original liquid tank 1 and the temporary storage tank 2, and the residual liquid is recycled and treated.
[0046] Any adaptive changes made according to actual needs are within the protection scope of this utility model.
[0047] It should be noted that, for those skilled in the art, it is obvious that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0048] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A soilless filtration system, characterized in that, The device includes a raw liquid storage device, a solid-liquid separation device, and a clear liquid storage device. The lowest end of the inner cavity of the raw liquid storage device is connected to the solid-liquid separation device via a delivery pump. The clear liquid outlet of the solid-liquid separation device is connected to the clear liquid storage device. The raw liquid storage device is equipped with a stirring device for stirring the raw liquid into a turbid raw liquid.
2. The soilless filtration system according to claim 1, characterized in that, The clear liquid storage device is connected to the original liquid storage device via a transfer pump.
3. The soilless filtration system according to claim 1, characterized in that, The top of the inner cavity of the stock solution storage device is provided with a first sprayer, which is connected to the clear solution storage device and external clean water through a delivery pump.
4. The soilless filtration system according to claim 1, characterized in that, The raw material storage device includes a raw material tank with a raw material inlet. The bottom of the raw material tank is arc-shaped, conical, or inclined. The stirring device is installed inside the raw material tank.
5. The soilless filtration system according to claim 4, characterized in that, The raw material storage device also includes a temporary storage tank, which is connected to the temporary storage tank via a transfer pump. The temporary storage tank is connected to the solid-liquid separation device and the concentration filter via transfer pumps. The clear liquid outlets of the solid-liquid separation device and the concentration filter are both connected to the clear liquid storage device.
6. The soilless filtration system according to claim 5, characterized in that, A second sprayer is provided at the top of the inner cavity of the temporary storage tank, and the second sprayer is connected to the clear liquid storage device through a delivery pump.
7. The soilless filtration system according to claim 1, characterized in that, The solid-liquid separation device includes a cylinder and a filter element. The filter element is disposed in the cylinder. The cylinder is connected to the raw liquid storage device. The filter element is connected to the clear liquid storage device through a clear liquid delivery pipeline. A solid discharge port is provided at the bottom of the cylinder.
8. The soilless filtration system according to claim 7, characterized in that, The soilless filtration system also includes a compressed gas delivery pipeline, which is connected to the inner cavity of the cylinder through a first branch. A residual hydraulic pressure return pipeline is provided at the bottom of the cylinder, which is connected to the raw liquid storage device. Valves are provided on the pipeline connecting the cylinder to the raw liquid storage device, the clear liquid delivery pipeline, the first branch, and the residual hydraulic pressure return pipeline.
9. The soilless filtration system according to claim 8, characterized in that, The compressed gas delivery pipeline is connected to the inner cavity of the filter element through a second branch, and a valve is installed on the second branch.