A device for removing impurities from a cleaning agent
Patent Information
- Application Number
- CN202522617516.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0004]在使用上述技术时，发现现有技术中存在以下技术问题：在现有液态清洗剂的过滤作业中，由于其自身黏度较高，过滤过程仅能依赖自身重力作用通过过滤板的滤孔向下渗透，受黏度特性影响，清洗剂流动性不佳，不仅导致滤孔内液体传导受阻，还延长了单位体积清洗剂的过滤周期，最终造成整体过滤效率偏低，难以满足实际应用中的高效处理需求，为此，我们设计一种清洗剂生产除杂装置，用于对上述技术问题提供另一种技术方案
[0017]与现有技术相比，本实用新型的有益效果是：本实用新型启动导流斗内侧顶端的伺服电机，其输出端带动固定连接的传动轴高速转动。因传动轴顶端通过限位槽与传动筒滑动连接，且传动筒顶端与过滤筒固定，转矩经限位槽传递至传动筒，进而带动过滤筒在除杂箱内侧转动。同时，过滤筒外侧底端的驱动板随其同步运动，驱动板底端与除杂箱内侧中间部位固定的波浪形环形导环滑动配合，使驱动板产生周期性上下位移，最终带动过滤筒实现“转动和振动”的复合运动；
Smart Images
Figure CN224911922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning agent technology, and in particular to a cleaning agent production and impurity removal device. Background Technology
[0002] Cleaning agents, also known as detergent builders, are substances used to improve cleaning effectiveness. Based on their physical form, cleaning agents can be divided into solid cleaning agents and liquid cleaning agents. Liquid cleaning agents are produced by mixing and emulsifying a certain proportion of surfactants, additives, and treated water. To ensure the quality of liquid cleaning agents, they need to be filtered and purified after production to remove insoluble solid impurities.
[0003] A search revealed that CN21349349U discloses a cleaning agent impurity removal and filtration mechanism, comprising a vibrating screen body, a discharge pipe on one side surface of the vibrating screen body, a base fixed to the lower surface of the vibrating screen body, a connecting groove on the lower surface of the base, a connecting block inside the connecting groove, a mounting base plate fixed to the lower surface of the connecting block, an inner hole inside the connecting block, a spring inside the inner hole, and a locking block fixed to the spring. The inclusion of a mounting base plate, a wear-resistant cast iron plate, a connecting groove, a connecting block, a locking block, and a spring facilitates the removal of the vibrating screen body from the ground after bolting, which would otherwise be cumbersome and inconvenient for subsequent handling. Furthermore, the inclusion of nylon cloth and a polyethylene plastic film helps prevent dust from rising from the connection between the discharge pipe and the bag opening when collecting materials through a collection bag, thus avoiding environmental pollution.
[0004] When using the above technology, the following technical problems were found in the existing technology: In the existing filtration operation of liquid cleaning agents, due to their high viscosity, the filtration process can only rely on gravity to penetrate downward through the filter holes of the filter plate. Affected by the viscosity characteristics, the fluidity of the cleaning agent is poor, which not only hinders the conduction of liquid in the filter holes, but also prolongs the filtration cycle of a unit volume of cleaning agent, ultimately resulting in low overall filtration efficiency, which is difficult to meet the high-efficiency processing requirements in practical applications. To address this, we designed a cleaning agent production and impurity removal device to provide another technical solution to the above technical problems. Utility Model Content
[0005] The purpose of this invention is to provide a cleaning agent production and impurity removal device to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A cleaning agent production impurity removal device includes an impurity removal box, a filter cylinder rotatably connected to the inner side of the impurity removal box, an annular guide ring fixed to the inner side and middle of the impurity removal box, a drive plate fixed to the bottom outer side of the filter cylinder, the bottom end of the drive plate slidably connected to the annular guide ring, a flow guide bucket fixed to the bottom inner side of the impurity removal box, a drive shaft rotatably connected to the inner side of the flow guide bucket, a drive cylinder slidably connected to the top outer side of the drive shaft, and the top end of the drive cylinder fixed to the filter cylinder.
[0007] The top of the inner side of the guide bucket is equipped with a servo motor, and the output end of the servo motor is fixed to the drive shaft.
[0008] The transmission cylinder has a limiting groove at its bottom, and the top of the transmission shaft is slidably connected to the limiting groove.
[0009] The annular guide ring is wavy and ring-shaped.
[0010] The bottom of the inner side of the impurity removal box is fixed with a flow-gathering hopper.
[0011] The bottom of the impurity removal box is fixed with a discharge hole.
[0012] The inner side of the discharge hole is rotatably connected to a conveying slurry, and the outer side of the discharge hole is equipped with a stepper motor. The output end of the stepper motor passes through the discharge hole and is fixed to the conveying slurry.
[0013] The top of the impurity removal box is rotatably connected to a box cover, and the inside of the box cover is fixed with a feed inlet.
[0014] The bottom of the box cover is fixed with a sealing ring, and the inner side of the sealing ring is slidably connected to the filter cylinder.
[0015] The bottom of the outer side of the impurity removal box is equipped with a support frame.
[0016] It is clear without a doubt that the technical solution described above in this application can solve the technical problem that this application aims to address.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: The servo motor at the top of the inner side of the start-up guide bucket drives the fixedly connected transmission shaft to rotate at high speed. Because the top of the transmission shaft is slidably connected to the transmission cylinder through a limiting groove, and the top of the transmission cylinder is fixed to the filter cylinder, the torque is transmitted to the transmission cylinder through the limiting groove, thereby driving the filter cylinder to rotate inside the impurity removal box. At the same time, the drive plate at the bottom of the outer side of the filter cylinder moves synchronously with it. The bottom of the drive plate slides with the wave-shaped annular guide ring fixed in the middle part of the inner side of the impurity removal box, causing the drive plate to produce periodic up and down displacement, ultimately driving the filter cylinder to achieve a composite motion of "rotation and vibration".
[0018] Under the combined action of motion, the cleaning agent is accelerated towards the filter cylinder wall by centrifugal force, while vibration breaks the stagnant layer formed by the high-viscosity cleaning agent at the filter pores, accelerating the cleaning agent's penetration into the filter pores to complete the impurity removal. The clean cleaning agent after impurity removal falls into the guide hopper at the bottom of the impurity removal box, and is guided towards the center by the guide hopper before flowing into the converging hopper below. The converging hopper further enhances the converging effect, directing the cleaning agent to the discharge hole at the bottom of the impurity removal box.
[0019] By activating the servo motor on the outside of the discharge hole, its output end passes through the discharge hole 5 and is fixed to the conveying slurry that is rotatably connected inside. This drives the conveying slurry to rotate at high speed, generating a forced conveying force that pushes the cleaning agent out of the discharge hole quickly, thus completing the entire impurity removal and filtration operation. During this process, the sliding connection structure between the transmission cylinder and the transmission shaft not only realizes torque transmission but also provides motion compensation space for the up-and-down vibration of the filter cylinder. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure between the impurity removal box and the box cover of this utility model; Figure 3 This is a schematic diagram of the internal structure of the impurity removal box of this utility model; Figure 4 This is a schematic diagram of the structure between the impurity removal box and the flow-gathering hopper of this utility model; Figure 5 This is a schematic diagram of the structure between the drive plate and the annular guide ring of this utility model; Figure 6 This is a schematic diagram of the structure between the guide bucket and the drive shaft of this utility model; Figure 7 This is a schematic diagram of the structure between the conveying slurry and the discharge hole of this utility model.
[0022] In the diagram: 1. Impurity removal box; 2. Box cover; 3. Feed inlet; 4. Support frame; 5. Discharge hole; 6. Filter cylinder; 7. Stepper motor; 8. Annular guide ring; 9. Drive plate; 10. Conveying slurry; 11. Servo motor; 12. Guide bucket; 13. Converging bucket; 14. Transmission cylinder; 15. Transmission shaft; 16. Limiting groove. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Please see Figure 1-7 This utility model provides a technical solution: a cleaning agent production impurity removal device, including an impurity removal box 1, a box cover 2 rotatably connected to the top of the impurity removal box 1, a feed inlet 3 fixed inside the box cover 2, a sealing ring fixed to the bottom of the box cover 2, the inner side of the sealing ring being slidably connected to a filter cylinder 6, a support frame 4 assembled at the bottom of the outer side of the impurity removal box 1, a filter cylinder 6 rotatably connected to the inner side of the impurity removal box 1, an annular guide ring 8 fixed at the middle part of the inner side of the impurity removal box 1, a drive plate 9 fixed to the bottom of the outer side of the filter cylinder 6, the bottom of the drive plate 9 being slidably connected to the annular guide ring 8, a guide bucket 12 fixed to the bottom of the inner side of the impurity removal box 1, a drive shaft 15 rotatably connected to the inner side of the guide bucket 12, a drive cylinder 14 slidably connected to the top of the outer side of the drive shaft 15, and the top of the drive cylinder 14 being fixed to the filter cylinder 6; First, the liquid cleaning agent to be removed is injected into the device through the inlet 3 fixed inside the box cover 2. The cleaning agent flows directly into the filter cylinder 6 rotatably connected inside the impurity removal box 1. At this time, the sealing ring at the bottom of the box cover 2 slides and fits into the filter cartridge 6, which can effectively prevent the cleaning agent from leaking from the gap between the box cover 2 and the filter cartridge during subsequent treatment, ensuring the sealing of the device. The support frame 4 at the bottom of the outer side of the impurity removal box 1 provides stable support for the entire device, preventing the device from shifting due to vibration during operation. By activating the servo motor 11 mounted on the top of the inner side of the guide bucket 12, its output directly drives the transmission shaft 15 fixed thereto to rotate at high speed. Since the top of the transmission shaft 15 is slidably connected to the limiting groove 16 at the bottom of the inner side of the transmission cylinder 14, and the top of the transmission cylinder 14 is fixed to the filter cylinder 6, the torque of the transmission shaft 15 is transmitted to the transmission cylinder 14 through the interlocking action of the limiting groove 16, thereby driving the filter cylinder 6 to rotate synchronously inside the impurity removal box 1.
[0025] The annular guide ring 8 is a wavy ring shape; During the rotation of the filter cylinder 6, the drive plate 9 fixed at its outer bottom end moves synchronously with the filter cylinder. The bottom end of the drive plate 9 is slidably connected to the annular guide ring 8 fixed in the middle of the inner side of the impurity removal box 1. Since the annular guide ring 8 is a wave-shaped ring structure, when the drive plate 9 slides along the annular guide ring 8, it will be driven by the wave-shaped contour to generate periodic up and down displacement, thereby driving the filter cylinder 6 to achieve high-frequency vibration while rotating. This combined motion of "rotation and vibration" accelerates the flow of cleaning agent to the filter cylinder wall through centrifugal force on the one hand, and breaks the stagnant layer formed by the high-viscosity cleaning agent at the filter pores through vibration on the other hand. This effectively solves the problem of blocked conduction in the filter pores when using simple gravity filtration, and greatly improves the penetration efficiency of the cleaning agent through the filter pores of the filter cylinder. A flow-gathering bucket 13 is fixed to the bottom of the inner side of the impurity removal box 1. A discharge hole 5 is fixed to the bottom of the impurity removal box 1. A conveying slurry 10 is rotatably connected to the inner side of the discharge hole 5. A stepper motor 7 is installed on the outer side of the discharge hole 5. The output end of the stepper motor 7 passes through the discharge hole 5 and is fixed to the conveying slurry 10. The clean cleaning agent, after impurities are removed by the filter cartridge 6, seeps out from the filter holes in the wall of the filter cartridge 6 and falls into the guide bucket 12 fixed at the bottom of the inner side of the impurity removal box 1. The funnel-shaped structure of the guide bucket 12 can guide the cleaning agent to converge towards the center, avoiding the accumulation of the cleaning agent at the bottom of the impurity removal box. The converged cleaning agent further flows into the lower converging bucket 13, which further enhances the converging effect and concentrates the cleaning agent to the discharge hole 5 at the bottom of the impurity removal box 1. By starting the stepper motor 7 mounted on the outside of the discharge hole 5, its output end passes through the discharge hole 5 and is fixed to the conveying slurry 10 which is rotatably connected inside, driving the conveying slurry 10 to rotate at high speed. The rotating conveying slurry 10 can form a forced conveying force on the cleaning agent flowing to the discharge hole 5, avoiding the high viscosity cleaning agent from stagnating at the discharge hole 5, and ensuring that the filtered clean cleaning agent can be discharged quickly and stably from the discharge hole 5, thus completing the entire impurity removal and filtration operation. Throughout the entire working process, the sliding connection structure between the transmission cylinder 14 and the transmission shaft 15 not only realizes torque transmission, but also provides motion compensation space for the up-and-down vibration of the filter cylinder 6, ensuring that the working of each moving part is stable and reliable, and ultimately significantly improving the efficiency and effect of cleaning agent impurity removal and filtration.
[0026] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
Claims
1. A cleaning agent production and impurity removal device, characterized in that, The system includes a cleaning box (1), a filter cylinder (6) is rotatably connected to the inner side of the cleaning box (1), an annular guide ring (8) is fixed to the inner side and the middle part of the cleaning box (1), a drive plate (9) is fixed to the bottom of the outer side of the filter cylinder (6), the bottom of the drive plate (9) is slidably connected to the annular guide ring (8), a guide bucket (12) is fixed to the bottom of the inner side of the cleaning box (1), a drive shaft (15) is rotatably connected to the inner side of the guide bucket (12), a drive cylinder (14) is slidably connected to the top of the outer side of the drive shaft (15), and the top of the drive cylinder (14) is fixed to the filter cylinder (6).
2. The cleaning agent production and impurity removal device according to claim 1, characterized in that, The top of the inner side of the guide bucket (12) is equipped with a servo motor (11), and the output end of the servo motor (11) is fixed to the transmission shaft (15).
3. The cleaning agent production and impurity removal device according to claim 2, characterized in that, A limiting groove (16) is provided at the bottom of the inside of the transmission cylinder (14), and the top of the transmission shaft (15) is slidably connected to the limiting groove (16).
4. The cleaning agent production and impurity removal device according to claim 2, characterized in that, The annular guide ring (8) is wavy and ring-shaped.
5. The cleaning agent production and impurity removal device according to claim 4, characterized in that, A flow-gathering hopper (13) is fixed to the bottom of the inner side of the impurity removal box (1).
6. The cleaning agent production and impurity removal device according to claim 4, characterized in that, The bottom end of the impurity removal box (1) is fixed with a discharge hole (5).
7. The cleaning agent production and impurity removal device according to claim 6, characterized in that, The inner side of the discharge hole (5) is rotatably connected to the conveying slurry (10), and the outer side of the discharge hole (5) is equipped with a stepper motor (7). The output end of the stepper motor (7) passes through the discharge hole (5) and is fixed to the conveying slurry (10).
8. The cleaning agent production and impurity removal device according to claim 7, characterized in that, The top of the impurity removal box (1) is rotatably connected to a box cover (2), and the inside of the box cover (2) is fixed with a feed inlet (3).
9. A cleaning agent production and impurity removal device according to claim 8, characterized in that, A sealing ring is fixed at the bottom of the box cover (2), and the inner side of the sealing ring is slidably connected to the filter cylinder (6).
10. A cleaning agent production and impurity removal device according to claim 3, characterized in that, The bottom of the outer side of the cleaning box (1) is equipped with a support frame (4).