Exhaust gas treatment device with protection function
Patent Information
- Application Number
- CN202521671866.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-08-07
AI Technical Summary
[0003]光伏加工废气中含有大量热气和灰尘,处理装置不具备防护功能,另外,灰尘质量轻不易被吸附,且废气中灰尘含量较高时,需经常对防尘网取出将灰尘抖落,费时费力
[0015](1)、本实用新型对现有技术做出了改进,在实际使用中,通过废气防护组件,解决了光伏加工废气中含有大量热气和灰尘,处理装置不具备防护功能,另外,灰尘质量轻不易被吸附,且废气中灰尘含量较高时,需经常对防尘网取出将灰尘抖落,费时费力的问题。
Smart Images

Figure CN224911997U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste gas treatment and protection, specifically, to a waste gas treatment device with protective functions. Background Technology
[0002] Photovoltaic processing exhaust gas refers to a mixture of harmful gases generated during the production of solar photovoltaic cells and modules. It has a complex composition and poses significant environmental and health risks.
[0003] Photovoltaic processing exhaust gas contains a large amount of heat and dust. The treatment device does not have protective functions. In addition, dust is light and not easily adsorbed. When the dust content in the exhaust gas is high, the dust screen needs to be removed frequently to shake off the dust, which is time-consuming and laborious. Utility Model Content
[0004] In view of the problems in the related technologies, this utility model proposes a waste gas treatment device with protective function to overcome the above-mentioned technical problems existing in the existing related technologies.
[0005] Therefore, the specific technical solution adopted by this utility model is as follows:
[0006] A protective exhaust gas treatment device includes a protective air inlet box, an exhaust gas protection component on one side of the protective air inlet box, an exhaust gas conveying component on one side of the exhaust gas protection component, and an exhaust gas pretreatment component on one side of the exhaust gas conveying component.
[0007] To achieve the function of exhaust gas protection, the exhaust gas protection component includes an exhaust gas inlet pipe connected to a protective air inlet box. Inside the protective air inlet box, there is a filter mounting bracket containing an impurity filter. Inside the protective air inlet box, there is a heat exchange curved tube connected to the bottom of the heat exchange curved tube, with an outlet pipe containing an outlet valve. One end of the outlet pipe is connected to an outlet nozzle. A liquid discharge pipe is connected to one side of the protective air inlet box, and shut-off valves are installed in both the liquid discharge pipe and the exhaust gas inlet pipe.
[0008] Furthermore, a PLC controller is installed on one side of the protective air inlet box, the liquid outlet valve and the shut-off valve are electrically connected to an external power supply, and a condensate pump is connected to one end of the heat exchange tube. The condensate pump is electrically connected to the PLC controller.
[0009] Furthermore, in order to achieve the function of exhaust gas conveying, the exhaust gas conveying component includes an exhaust gas suction pipe, one end of which is connected to an exhaust gas suction fan, and the output end of the exhaust gas suction fan is connected to an exhaust pipe.
[0010] Furthermore, the exhaust gas extraction fan is electrically connected to an external power source.
[0011] Furthermore, in order to achieve the function of waste gas pretreatment, the waste gas pretreatment component includes a pretreatment box, the pretreatment box includes a pretreatment installation groove, a pretreatment installation plate is slidably and sealed inside the pretreatment installation groove, and an activated carbon filter plate is installed inside the pretreatment installation plate.
[0012] Furthermore, a gas exhaust pipe is connected to one side of the pretreatment box.
[0013] Furthermore, a replacement pull plate is connected above the pre-treatment mounting plate.
[0014] The beneficial effects of this utility model are as follows:
[0015] (1) This utility model has made improvements to the existing technology. In actual use, the exhaust gas protection component solves the problem that the photovoltaic processing exhaust gas contains a large amount of hot gas and dust, the treatment device does not have a protective function, and the dust is light and not easily adsorbed. In addition, when the dust content in the exhaust gas is high, the dust screen needs to be taken out frequently to shake off the dust, which is time-consuming and laborious.
[0016] (2) After the exhaust gas enters the exhaust gas pretreatment component, it undergoes deep adsorption in the pretreatment box: the gas passes through the pretreatment mounting plate, which is slidably and sealed within the pretreatment mounting groove, where the activated carbon filter plate embedded inside adsorbs residual organic matter and odors. When the activated carbon is saturated, the entire pretreatment mounting plate is slid out of the box along the pretreatment mounting groove for replacement by manually lifting and replacing the pull plate. Finally, the purified gas is discharged into the outside air after meeting the standards. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the specific embodiments of this utility model or the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0018] Figure 1 This is a schematic diagram of the main structure of a waste gas treatment device with protective function according to an embodiment of the present utility model;
[0019] Figure 2 This is a perspective view of a waste gas treatment device with protective function according to an embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the structure of a waste gas protection component in a waste gas treatment device with protective function according to an embodiment of the present utility model;
[0021] Figure 4 This is a schematic diagram of the structure of a waste gas conveying component in a waste gas treatment device with protective function according to an embodiment of the present utility model.
[0022] In the picture:
[0023] 1. Protective air inlet box; 2. Exhaust gas protection assembly; 201. Exhaust gas inlet pipe; 202. Filter mounting bracket; 203. Impurity filter; 204. Heat exchanger tube; 205. Liquid outlet pipe; 206. Liquid outlet valve; 207. Liquid outlet nozzle; 208. Liquid discharge pipe; 209. Shut-off valve; 3. Exhaust gas conveying assembly; 301. Exhaust gas suction pipe; 302. Exhaust gas suction fan; 303. Exhaust pipe; 4. Exhaust gas pretreatment assembly; 401. Pretreatment box; 402. Pretreatment mounting slot; 403. Pretreatment mounting plate; 404. Activated carbon filter plate; 5. PLC controller; 6. Gas discharge pipe; 7. Replacement pull plate; 8. Condensate pump. Detailed Implementation
[0024] According to an embodiment of the present invention, a waste gas treatment device with protective function is provided, including a protective air inlet box 1, a waste gas protection component 2 is provided on one side of the protective air inlet box 1, a waste gas conveying component 3 is provided on one side of the waste gas protection component 2, and a waste gas pretreatment component 4 is provided on one side of the waste gas conveying component 3.
[0025] like Figure 1-4 As shown, according to an embodiment of the present invention, the exhaust gas treatment device with protective function includes an exhaust gas protection component 2, which includes an exhaust gas inlet pipe 201 connected to a protective inlet box 1. A filter mounting bracket 202 is installed inside the protective inlet box 1, and an impurity filter 203 is installed inside the filter mounting bracket 202. A heat exchanger tube 204 is installed inside the protective inlet box 1, and a liquid outlet pipe 205 is connected below the heat exchanger tube 204. The liquid outlet pipe 205 contains... There is a liquid outlet valve 206, and one end of the liquid outlet pipe 205 is connected to a liquid outlet nozzle 207. One side of the protective air inlet box 1 is connected to a liquid discharge pipe 208. The liquid discharge pipe 208 and the exhaust gas inlet pipe 201 are respectively equipped with shut-off valves 209. A PLC controller 5 is installed on one side of the protective air inlet box 1. The liquid outlet valve 206 and the shut-off valve 209 are electrically connected to an external power supply. One end of the heat exchange curved pipe 204 is connected to a condensate pump 8. The condensate pump 8 is electrically connected to the PLC controller 5.
[0026] Through the above technical solution, the exhaust gas enters the protective intake box 1 through the exhaust gas inlet pipe 201. The exhaust gas protection component 2 first activates its protective function: dust in the exhaust gas is intercepted by the impurity filter 203 fixed on the filter mounting bracket 202; simultaneously, a low-temperature condensing medium is introduced into the heat exchange curved pipe 204 installed inside the protective intake box 1 and driven by the condensate pump 8, causing the exhaust gas temperature to drop sharply, thus reducing the exhaust gas temperature. Periodically, the liquid outlet valve 206 and the shut-off valve 209 in the liquid discharge pipe 208 are activated, and the shut-off valve 209 in the exhaust gas inlet pipe 201 is closed. The liquid outlet nozzle 207 atomizes and sprays, causing the dust on one side of the impurity filter 203 to be flushed out, and finally the waste liquid is discharged through the liquid discharge pipe 208.
[0027] like Figure 1-4 As shown, the exhaust gas treatment device with protective function according to the embodiment of the present utility model includes an exhaust gas conveying component 3, which includes an exhaust gas suction pipe 301. One end of the exhaust gas suction pipe 301 is connected to an exhaust gas suction fan 302, and the output end of the exhaust gas suction fan 302 is connected to an exhaust pipe 303. The exhaust gas suction fan 302 is electrically connected to an external power source.
[0028] Through the above technical solution, the pre-treated waste gas is transferred by the waste gas conveying component 3: the waste gas suction fan 302 draws gas from the protective air inlet box 1 under negative pressure through the waste gas suction pipe 301, and after pressurization, it is conveyed to the waste gas pretreatment component 4 through the exhaust pipe 303. The start-up, shutdown and power of the waste gas suction fan 302 are uniformly controlled by the PLC controller 5 to ensure the stability of gas delivery.
[0029] like Figure 1-4 As shown, the exhaust gas treatment device with protective function according to the embodiment of the present utility model includes an exhaust gas pretreatment component 4, which includes a pretreatment box 401, a pretreatment mounting groove 402, a pretreatment mounting plate 403 that is slidably and sealed inside the pretreatment mounting groove 402, an activated carbon filter plate 404 that is installed inside the pretreatment mounting plate 403, a gas discharge pipe 6 that is connected to one side of the pretreatment box 401, and a replacement pull plate 7 that is connected above the pretreatment mounting plate 403.
[0030] Through the above technical solution, after the waste gas enters the waste gas pretreatment component 4, it undergoes deep adsorption in the pretreatment box 401: the gas passes through the pretreatment mounting plate 403, which is slidably and sealed within the pretreatment mounting groove 402, where the activated carbon filter plate 404 embedded inside adsorbs residual organic matter and odors. When the activated carbon is saturated, the entire pretreatment mounting plate 403 is slid out of the box along the pretreatment mounting groove 402 for replacement by manually lifting and replacing the replacement pull plate 7. Finally, the purified gas is transported to the external flare for final treatment through the gas discharge pipe 6.
[0031] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.
[0032] In summary, with the help of the above-mentioned technical solution of this utility model, the exhaust gas enters the interior of the protective air intake box 1 through the exhaust gas inlet pipe 201. The exhaust gas protection component 2 first activates its protective function: the dust in the exhaust gas is intercepted by the impurity filter 203 fixed on the filter mounting bracket 202; at the same time, the heat exchange curved pipe 204 installed inside the protective air intake box 1 is circulated with a low-temperature condensing medium driven by the condensate pump 8, causing the exhaust gas temperature to drop sharply, thus reducing the temperature of the exhaust gas. The liquid outlet valve 206 and the shut-off valve 209 in the liquid discharge pipe 208 are periodically activated, and the shut-off valve 209 in the exhaust gas inlet pipe 201 is closed. The liquid outlet nozzle 207 atomizes and sprays the liquid, causing the dust on one side of the impurity filter 203 to be flushed out, and finally the waste liquid is discharged through the liquid discharge pipe 208.
[0033] The pre-treated exhaust gas is transferred by the exhaust gas conveying assembly 3: the exhaust gas suction fan 302 draws gas from the protective intake box 1 under negative pressure through the exhaust gas suction pipe 301, pressurizes it, and then conveys it to the exhaust gas pretreatment assembly 4 through the exhaust pipe 303. The start-up, shutdown, and power of the exhaust gas suction fan 302 are uniformly controlled by the PLC controller 5 to ensure the stability of gas delivery;
[0034] After the exhaust gas enters the exhaust gas pretreatment component 4, it undergoes deep adsorption within the pretreatment chamber 401: the gas passes through the pretreatment mounting plate 403, which is slidably and sealed within the pretreatment mounting groove 402, where the activated carbon filter plate 404 embedded inside adsorbs residual organic matter and odors. When the activated carbon is saturated, the entire pretreatment mounting plate 403 is slid out of the chamber along the pretreatment mounting groove 402 for replacement by manually lifting and replacing the replacement pull plate 7. Finally, the purified gas is transported to the external flare for final treatment via the gas discharge pipe 6.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. A waste gas treatment device with protective function, characterized in that, It includes a protective air intake box (1), an exhaust gas protection component (2) is provided on one side of the protective air intake box (1), an exhaust gas conveying component (3) is provided on one side of the exhaust gas protection component (2), and an exhaust gas pretreatment component (4) is provided on one side of the exhaust gas conveying component (3). The exhaust gas protection component (2) includes an exhaust gas inlet pipe (201), which is connected to the protective air inlet box (1). A filter mounting bracket (202) is installed inside the protective air inlet box (1), and an impurity filter (203) is installed inside the filter mounting bracket (202). A heat exchange curved tube (204) is installed inside the protective air inlet box (1), and a liquid outlet pipe (205) is connected below the heat exchange curved tube (204). A liquid outlet valve (206) is installed inside the liquid outlet pipe (205), and a liquid outlet nozzle (207) is connected to one end of the liquid outlet pipe (205). A liquid discharge pipe (208) is connected to one side of the protective air inlet box (1), and shut-off valves (209) are installed in the liquid discharge pipe (208) and the exhaust gas inlet pipe (201), respectively.
2. The waste gas treatment device with protective function according to claim 1, characterized in that, A PLC controller (5) is installed on one side of the protective air inlet box (1). The liquid outlet valve (206) and the shut-off valve (209) are electrically connected to an external power source. A condensate pump (8) is connected to one end of the heat exchange tube (204). The condensate pump (8) is electrically connected to the PLC controller (5).
3. The waste gas treatment device with protective function according to claim 2, characterized in that, The exhaust gas conveying assembly (3) includes an exhaust gas suction pipe (301), one end of which is connected to an exhaust gas suction fan (302), and the output end of the exhaust gas suction fan (302) is connected to an exhaust pipe (303).
4. The waste gas treatment device with protective function according to claim 3, characterized in that, The exhaust gas extraction fan (302) is electrically connected to an external power source.
5. The waste gas treatment device with protective function according to claim 4, characterized in that, The exhaust gas pretreatment component (4) includes a pretreatment box (401), the pretreatment box (401) includes a pretreatment installation groove (402), a pretreatment installation plate (403) is slidably and sealed inside the pretreatment installation groove (402), and an activated carbon filter plate (404) is installed inside the pretreatment installation plate (403).
6. The waste gas treatment device with protective function according to claim 5, characterized in that, A gas discharge pipe (6) is connected to one side of the pretreatment box (401).
7. A waste gas treatment device with protective function according to claim 6, characterized in that, A replacement pull plate (7) is connected above the pretreatment mounting plate (403).
