Primary efficiency panel filter

CN224911999UActive Publication Date: 2026-10-30KUNSHAN DUER ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522461676.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-10-30
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

[0005]实用新型目的:本实用新型的目的是提供初效板式过滤器,解决现有初效板式过滤器使用时所存在的问题,满足过滤部的便捷性拆卸更换要求,也降低了使用成本

Benefits of technology

[0014]与现有技术相比,本实用新型的初效板式过滤器的有益效果在于:1、整体采用多部件的模块化分体式设计结构,组装制作便捷,同时长期使用后更换过滤部方便,降低检维时间,提高工作效率;2、采用多部件的模块化分体式设计结构,较传统框架结构的设计,整体框架无焊接点,耐用、寿命长,同时单个部件也便于制作加工以及更换,有效的降低使用成本。

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Abstract

The utility model belongs to filter application technical field, specifically disclose the primary effect plate filter, including lower frame and upper frame, the ladder type through groove in the lower frame, be provided with the through groove in the upper frame, be provided with the protective net on the ladder type through groove, the both ends end surface of protective net is provided with the fixed plate, the surface of protective net covers has the filter part, wherein, the protective net, the filter part stack in the ladder type through groove, the fixed connection between lower frame, upper frame. The primary effect plate filter's beneficial effects of the utility model lie in: 1, overall adopt the modular split type design structure of multiple components, and the assembly production is convenient, and the filter part is convenient to replace after long -term use, reduces the time of inspection and maintenance, improves work efficiency, 2, adopt the modular split type design structure of multiple components, compared with the design of traditional frame structure, the overall frame has no welding point, durable, long life, while single component is also convenient for production and processing and replacement, effectively reduces the use cost.
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Description

Technical Field

[0001] This utility model belongs to the field of filter application technology, specifically relating to a primary plate filter. Background Technology

[0002] Pre-filters (also called pre-filters or air conditioning filters) are generally used for primary filtration in cleanrooms, mainly for filtering dust particles larger than 1µm.

[0003] Current primary plate filters require the filter element (filtration section) to be disassembled and replaced after a certain period of use; otherwise, process efficiency will be affected, leading to a sharp decline in filtration effect. The existing welded frame design makes disassembly and replacement inconvenient. Furthermore, the welded frame design means that when components deform or crack, they cannot be replaced individually and must be discarded as a whole, resulting in high operating costs. Therefore, improvements are necessary.

[0004] Therefore, based on the above problems, this utility model provides a primary plate filter. Utility Model Content

[0005] Purpose of the utility model: The purpose of this utility model is to provide a primary plate filter that solves the problems existing in the use of existing primary plate filters, meets the requirements for convenient disassembly and replacement of the filter part, and also reduces the cost of use.

[0006] Technical solution: The pre-filter provided by this utility model includes a lower frame and an upper frame. A stepped through groove is provided in the lower frame, and a through groove is provided in the upper frame. A protective net is provided on the stepped through groove. Fixed plates are provided on both ends of the protective net, and a filter part is covered on the surface of the protective net. The protective net and the filter part are stacked in the stepped through groove, and the lower frame and the upper frame are fixedly connected.

[0007] In this technical solution, the protective mesh is a double-sided powder-coated wire mesh or a double-sided galvanized wire mesh.

[0008] In this technical solution, the filter part is any one of non-woven fabric, nylon filter, metal filter, and activated carbon filter.

[0009] In this technical solution, the size of the filter section is larger than the size of the through groove and the size of the protective mesh, respectively.

[0010] In this technical solution, the primary plate filter further includes screw holes disposed in the four corner end faces of the stepped through groove, fixing plate through holes disposed in the four corners of the fixing plate, and first bolts for fixing the upper frame and fixing plate through the fixing plate through holes and screw holes.

[0011] The primary plate filter of this technical solution further includes a second threaded groove disposed in the four corner end faces of the lower frame, a countersunk threaded hole disposed in the four corner end faces of the upper frame, and a second bolt for fixing the lower frame and the upper frame through the countersunk threaded hole and the second threaded groove.

[0012] In this technical solution, the primary plate filter further includes a clamping part disposed on one side of the upper frame and used in conjunction with the filter section; wherein the clamping part is tightly attached to the surface of the filter section.

[0013] In this technical solution, the clamping part is configured as a wave shape.

[0014] Compared with the prior art, the advantages of the primary plate filter of this utility model are as follows: 1. The overall modular split design structure with multiple components is convenient to assemble and manufacture, and the filter part is easy to replace after long-term use, reducing maintenance time and improving work efficiency; 2. The modular split design structure with multiple components, compared with the traditional frame structure design, the overall frame has no welding points, is durable and has a long service life, and individual components are also easy to manufacture, process and replace, effectively reducing the cost of use. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the split structure of the primary plate filter of this utility model; Figure 2 This is a bottom view of the upper frame, through groove, countersunk screw hole and clamping part of the primary plate filter of this utility model. Figure 3 This is a top view of the lower frame, stepped through groove, screw hole and second screw groove of the primary plate filter of this utility model. Figure 4 This is a top view of the fixing plate, the through holes in the fixing plate, and the protective mesh of the primary plate filter of this utility model. Figure 5 yes Figure 1 A schematic diagram of the assembly structure; The numbers in the diagram are as follows: 100-lower frame, 101-stepped through groove, 102-fixing plate, 103-upper frame, 104-through groove, 105-filter section, 106-screw hole, 107-fixing plate through hole, 108-protective net, 109-first bolt, 110-second screw groove, 111-countersunk screw hole, 112-second bolt, 113-clamping part. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] Example 1: As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The pre-filter shown includes a lower frame 100 and an upper frame 103. A stepped through groove 101 is provided inside the lower frame 100. A through slot 104 is provided inside the upper frame 103. A protective net 108 is installed on the stepped through channel 101. The protective netting 108 has fixing plates 102 on both ends. The surface of the protective net 108 is covered with a filter section 105; The protective net 108 and the filter section 105 are stacked in the stepped channel 101. The lower frame 100 and the upper frame 103 are fixedly connected. The fixing plate 102 and the protective net 108 are integrally formed, such as stainless steel.

[0020] The working principle or structural principle is as follows: ① Place the fixing plate 102 and the protective net 108 in the stepped through groove 101; ② The filter part 105 is covered on the surface of the protective net 108, and the four sides of the filter part 105 protrude from the four sides of the protective net 108 respectively; ③ Connect the four end faces of the lower frame 100 and the upper frame 103 (using a movable connection method).

[0021] After a period of use, the filter 105 will need to be replaced. Separate the lower frame 100 and the upper frame 103, and remove the filter 105 for replacement. At the same time, the fixing plate 102 and the protective net 108 can be removed, and the surface of the protective net 108 can be cleaned.

[0022] In addition, the protective net 108 is preferably a double-sided powder-coated wire mesh or a double-sided galvanized wire mesh (selected according to the application scenario), which has the characteristics of being durable, not easily deformed and having a long service life.

[0023] In addition, the filter section 105 is preferably any one of non-woven fabric, nylon filter, metal filter, and activated carbon filter, selected according to the application scenario, to meet the filtration requirements for dust particles larger than 1µm (the mesh size of the filter is selected as needed).

[0024] In addition, preferably the size of the filter section 105 is larger than the size of the through groove 104 and the size of the protective net 108, to ensure thorough and seamless filtration and achieve stable filtration.

[0025] Example 2: Based on Example 1, the primary plate filter further includes screw holes 106 disposed in the four corner end faces of the stepped through groove 101, fixing plate through holes 107 disposed in the four corners of the fixing plate 102, and first bolts 109 for fixing the lower frame 100 and the fixing plate 102 through the fixing plate through holes 107 and screw holes 106.

[0026] Through the above structural design, the fixing plate 102 and the protective net 108 are firmly fixed in the lower frame 100 after the overall assembly, without moving and squeezing the filter part 105, so that the filter part 105 maintains the optimal filtration state; in addition, disassembly and assembly are also convenient.

[0027] Example 3: Based on Example 1 or Example 2, the primary plate filter further includes a second screw groove 110 disposed in the four corner end faces of the lower frame 100, a countersunk screw hole 111 disposed in the four corner end faces of the upper frame 103, and a second bolt 112 for fixing the lower frame 100 and the upper frame 103 through the countersunk screw hole 111 and the second screw groove 110.

[0028] Through the above structural design, the lower frame 100 and the upper frame 103 can be easily disassembled, making it convenient to replace the filter 105. After replacement, it is also easy to reassemble, thus improving the replacement efficiency of the filter 105.

[0029] Example 4: Based on Example 1, Example 2 or Example 3, the primary plate filter further includes a clamping part 113 disposed on one side of the upper frame 103 and used in conjunction with the filter part 105; wherein, the clamping part 113 is tightly attached to the surface of the filter part 105 and is used to limit and fix the filter part 105, ensuring that the other side of the filter part 105 is tightly attached to the surface of the protective net 108 to prevent gaps from appearing.

[0030] In addition, the clamping part 113 is preferably set to a wave shape, which does not affect the air outlet after filtration (does not block the wind) and ensures that the whole process achieves efficient filtration.

[0031] This type of primary plate filter is suitable for use in filtration systems or equipment in fresh air systems, pharmaceuticals, coating, semiconductors, large-scale farms, cleanrooms, etc.

[0032] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A primary plate filter, characterized in that: It includes the lower frame (100) and the upper frame (103). The lower frame (100) is provided with a stepped through groove (101). A through slot (104) is provided inside the upper frame (103). A protective net (108) is provided on the stepped through channel (101). The protective net (108) is provided with fixing plates (102) on both ends. The surface of the protective net (108) is covered with a filter (105). Among them, the protective net (108) and the filter (105) are stacked in the stepped through groove (101), and the lower frame (100) and the upper frame (103) are fixedly connected; It also includes screw holes (106) provided in the four corner end faces of the stepped through groove (101), and fixing plate through holes (107) provided in the four corners of the fixing plate (102), and first bolts (109) for fixing the lower frame (100) and fixing plate (102) through the fixing plate through holes (107) and screw holes (106). It also includes a second threaded groove (110) provided in the four corner end faces of the lower frame (100), a countersunk threaded hole (111) provided in the four corner end faces of the upper frame (103), and a second bolt (112) for fixing the lower frame (100) and the upper frame (103) through the countersunk threaded hole (111) and the second threaded groove (110). It also includes a clamping part (113) disposed on one side of the upper frame (103) and used in conjunction with the filter part (105), wherein the clamping part (113) is in close contact with the surface of the filter part (105).

2. The primary plate filter according to claim 1, characterized in that: The protective net (108) is a double-sided powder-coated wire mesh or a double-sided galvanized wire mesh.

3. The primary plate filter according to claim 1, characterized in that: The filter section (105) can be any one of non-woven fabric, nylon filter, metal filter, or activated carbon filter.

4. The primary plate filter according to claim 1, characterized in that: The size of the filter section (105) is larger than the size of the through groove (104) and the size of the protective net (108).

5. The primary plate filter according to claim 1, characterized in that: The clamping part (113) is configured as a wave shape.