High-pressure crude helium ultra-low temperature adsorption purification device
Patent Information
- Application Number
- CN202522523538.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0004]现有的纯化装置,不便于更换吸附材料,一般纯化装置都是通过分子筛和活性炭对其进行吸附,分子筛和活性炭位于罐体的内部,在对其进行更换时,需要将罐体拆卸,然后,将分子筛和活性炭取出进行更换,在拆卸时,需要拆装大量的螺栓,大大增加了工作量,降低了更换的效率,不便于使用,降低了实用性,为了解决上述所存在的问题,我们提出一种高压粗氦气超低温吸附纯化装置
1.本实用新型通过打开排料阀将活性炭或者分子筛排出,然后关闭排料阀,转动手轮使卡接杆与卡接孔脱离卡接,将盖板取下,将新的活性炭或者分子筛装入内胆中,盖上盖板,卡接杆在弹簧的作用下将其固定,从而达到便于更换吸附材料的目的,减少了工作量,提高了更换的效率;
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Figure CN224912067U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of helium purification, and in particular to a high-pressure crude helium ultra-low temperature adsorption purification device. Background Technology
[0002] Helium, a scarce inert gas, possesses an extremely low boiling point, excellent chemical stability, and thermal conductivity, making it indispensable in high-end fields such as natural gas extraction, aerospace, semiconductor manufacturing, and low-temperature superconductivity. In the natural gas extraction industry, helium often exists as a by-product in natural gas, and its recovery and utilization can be achieved through natural gas helium extraction processes.
[0003] A search of Chinese patents revealed publication number CN220405209U, which discloses a helium cryogenic adsorber, relating to the technical field of helium adsorption devices. The adsorber includes an adsorber housing with a vacuum tube, a raw material gas inlet pipe, a regenerated gas outlet pipe, a regenerated gas inlet pipe, and a product gas outlet pipe. A heat exchange system and an adsorber body are fixed inside the adsorber housing. A cold-insulating jacket is provided on the outer wall of the adsorber body, and the interior of the adsorber body is filled with adsorbent packing material. The heat exchange system includes an adsorber heat exchanger, several intermediate circulation heat exchangers, and a feed / discharge heat exchanger. The adsorber heat exchanger is connected to the adsorber body, and the feed / discharge heat exchanger is connected to the raw material gas inlet pipe and the product gas outlet pipe. Several intermediate circulation heat exchangers connect the adsorber heat exchanger and the feed / discharge heat exchanger. This invention improves the heat exchanger efficiency by providing a cold-insulating jacket on the outer wall of the adsorber body and by incorporating multiple heat exchangers.
[0004] Existing purification devices are inconvenient for replacing adsorption materials. Generally, purification devices use molecular sieves and activated carbon for adsorption. The molecular sieves and activated carbon are located inside the tank. When replacing them, the tank needs to be disassembled, and then the molecular sieves and activated carbon need to be removed and replaced. Disassembly requires removing and installing a large number of bolts, which greatly increases the workload, reduces the efficiency of replacement, and is inconvenient to use, thus reducing practicality. In order to solve the above problems, we propose a high-pressure crude helium ultra-low temperature adsorption and purification device. Utility Model Content
[0005] The purpose of this invention is to provide a high-pressure crude helium gas cryogenic adsorption and purification device, which has the advantage of being easy to replace the adsorption material.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a high-pressure crude helium ultra-low temperature adsorption purification device, comprising a first tank and a second tank, both the inner walls of the first tank and the second tank being fixedly fitted with inner liner, the interior of the inner liner being filled with activated carbon and molecular sieve respectively, the two inner liners being connected by a connecting pipe, the surface of the left inner liner being connected to an inlet pipe, the surface of the right inner liner being connected to an outlet pipe, the surface of the inner liner being provided with a cooling pipe, the top of the inner liner being covered with a cover plate, the inner wall of the cover plate being rotatably fitted with a rotating shaft, the surface of the rotating shaft being fixedly fitted with a turntable, the surface of the turntable being hinged with a transmission rod, the other end of the transmission rod being hinged with a locking rod, the inner wall of the inner liner being provided with a locking hole, and the locking hole being locked with one end of the locking rod, the surface of the locking rod being fixedly fitted with a limiting plate, a spring being provided between the limiting plate and the inner wall of the cover plate, and the bottom of both the first tank and the second tank being connected with a discharge valve.
[0007] By adopting the above technical solution, activated carbon or molecular sieve is discharged by opening the discharge valve, and then the discharge valve is closed. The handwheel is turned to disengage the locking rod from the locking hole, the cover plate is removed, new activated carbon or molecular sieve is installed into the inner liner, the cover plate is closed, and the locking rod is fixed by the spring. This achieves the purpose of facilitating the replacement of adsorbent material, reducing workload, and improving replacement efficiency.
[0008] The present invention is further configured such that: a motor is bolted to the surface of both the first tank and the second tank; the output end of the motor extends into the interior of the first tank and the second tank and is connected to a rotating rod via a coupling; the other end of the rotating rod is rotatably connected to the inner wall of the first tank and the second tank; and multiple disturbance rods are bolted to the surface of the rotating rod.
[0009] By adopting the above technical solution, when discharging, the motor is turned on, the motor rotates and drives the rotating rod to rotate, the rotating rod drives the disturbance rod to rotate, the disturbance rod rotates and disturbs the activated carbon or molecular sieve, preventing the activated carbon or molecular sieve from clogging the discharge port, thereby ensuring smooth discharge and efficient replacement.
[0010] The present invention is further configured such that: the inner walls of the first tank and the second tank are provided with a heat insulation layer.
[0011] By adopting the above technical solution, the insulation layer is set up to keep the heat in place, reduce the rate of heat loss, and reduce energy consumption.
[0012] The present invention is further configured such that: the inner wall of the inner liner is bolted with a guide plate, and one end of the guide plate is inclined downward.
[0013] By adopting the above technical solution, the gas flow path is increased by setting a guide plate, thereby improving the adsorption effect.
[0014] The present invention is further configured such that one end of the snap-fit rod is wedge-shaped.
[0015] The above technical solution, by setting one end of the locking rod to be wedge-shaped, makes it inconvenient to fix the cover plate.
[0016] The present invention is further configured such that a handwheel is bolted to the top of the rotating shaft.
[0017] By adopting the above technical solution, a handwheel is provided to facilitate the rotation of the shaft and make it easy to use.
[0018] The present invention is further provided with a sealing gasket between the cover plate and the inner liner.
[0019] By adopting the above technical solution, a sealing gasket is installed to prevent air leakage.
[0020] The present invention is further configured such that both ends of the cooling pipe are connected to quick connectors.
[0021] By adopting the above technical solution and setting up quick connectors, it is easy to connect to the refrigeration unit.
[0022] In summary, this utility model has the following beneficial effects: 1. This utility model allows activated carbon or molecular sieve to be discharged by opening the discharge valve, then closing the discharge valve, turning the handwheel to disengage the locking rod from the locking hole, removing the cover plate, loading new activated carbon or molecular sieve into the inner liner, and closing the cover plate. The locking rod is then fixed in place by the spring, thereby facilitating the replacement of adsorbent materials, reducing workload, and improving replacement efficiency. 2. This utility model, during material discharge, involves turning on the motor, which in turn drives the rotating rod to rotate, which in turn drives the disturbance rod to rotate. The rotation of the disturbance rod disturbs the activated carbon or molecular sieve, preventing the activated carbon or molecular sieve from clogging the discharge port, thereby ensuring smooth material discharge and efficient replacement. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural view of the present invention; Figure 2 This is a cross-sectional view of the structure of this utility model; Figure 3 This is a top sectional view of a partial structure of this utility model; Figure 4 This is a utility model Figure 2 Enlarged view of the structure at point A in the middle.
[0024] Reference numerals in the attached drawings: 1. First tank; 2. Second tank; 3. Inner liner; 4. Connecting pipe; 5. Air inlet pipe; 6. Air outlet pipe; 7. Cooling pipe; 8. Cover plate; 9. Rotating shaft; 10. Turntable; 11. Transmission rod; 12. Snap-fit rod; 13. Snap-fit hole; 14. Limiting plate; 15. Spring; 16. Discharge valve; 17. Motor; 18. Rotating rod; 19. Disturbance rod; 20. Insulation layer; 21. Guide plate; 22. Handwheel; 23. Sealing gasket; 24. Quick connector; 25. Activated carbon; 26. Molecular sieve. Detailed Implementation
[0025] The present invention will be further described in detail below with reference to the accompanying drawings. Example
[0026] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A high-pressure crude helium ultra-low temperature adsorption purification device includes a first tank 1 and a second tank 2. Inner liner 3 is fixedly fitted onto the inner walls of both tanks 1 and 2. The inner liner 3 is filled with activated carbon 25 and molecular sieve 26, respectively. A connecting pipe 4 connects the two inner liner 3. An inlet pipe 5 connects to the surface of the left inner liner 3, and an outlet pipe 6 connects to the surface of the right inner liner 3. Cooling pipes 7 are provided on the surface of the inner liner 3. A cover plate 8 covers the top of the inner liner 3. A rotating shaft 9 is rotatably fitted onto the inner wall of the cover plate 8. A turntable 10 is fixedly fitted onto the surface of the rotating shaft 9. A transmission rod 11 is hinged to the surface of the turntable 10. A locking rod 12 is hinged to the other end of the transmission rod 11. Locking holes are provided on the inner wall of the inner liner 3. 13, and the snap-fit hole 13 is snapped into one end of the snap-fit rod 12. The surface of the snap-fit rod 12 is fixedly fitted with a limiting plate 14. A spring 15 is provided between the limiting plate 14 and the inner wall of the cover plate 8. The bottom of the first tank 1 and the second tank 2 are both connected to a discharge valve 16. The activated carbon 25 or molecular sieve 26 is discharged by opening the discharge valve 16. Then the discharge valve 16 is closed, and the handwheel 22 is turned to disengage the snap-fit rod 12 from the snap-fit hole 13. The cover plate 8 is removed, and new activated carbon 25 or molecular sieve 26 is installed into the inner liner 3. The cover plate 8 is then closed, and the snap-fit rod 12 is fixed under the action of the spring 15, thereby facilitating the replacement of adsorption materials, reducing workload, and improving replacement efficiency.
[0027] refer to Figure 2 The inner walls of the first tank 1 and the second tank 2 are provided with a heat insulation layer 20. By setting the heat insulation layer 20, heat is kept and the rate of heat loss is reduced, thus reducing energy consumption.
[0028] refer to Figure 2 The inner wall of the inner liner 3 is bolted with a guide plate 21, and one end of the guide plate 21 is inclined downward. By setting the guide plate 21, the gas flow path is increased and the adsorption effect is improved.
[0029] refer to Figure 4 One end of the locking rod 12 is wedge-shaped, which makes it inconvenient to fix the cover plate 8.
[0030] refer to Figure 1 and Figure 4 A handwheel 22 is bolted to the top of the rotating shaft 9. The handwheel 22 facilitates the rotation of the rotating shaft 9 and makes it easy to use. Example
[0031] refer to Figure 1 and Figure 2 Motors 17 are bolted to the surfaces of both the first tank 1 and the second tank 2. The output end of the motor 17 extends into the interior of the first tank 1 and the second tank 2 and is connected to a rotating rod 18 via a coupling. The other end of the rotating rod 18 is rotatably connected to the inner wall of the first tank 1 and the second tank 2. Multiple disturbance rods 19 are bolted to the surface of the rotating rod 18. When discharging, the motor 17 is turned on, and the rotation of the motor 17 drives the rotating rod 18 to rotate. The rotation of the rotating rod 18 drives the disturbance rods 19 to rotate. The rotation of the disturbance rods 19 disturbs the activated carbon 25 or the molecular sieve 26, preventing the activated carbon 25 or the molecular sieve 26 from clogging the discharge port, thereby ensuring smooth discharge and efficient replacement.
[0032] refer to Figure 4 A sealing gasket 23 is provided between the cover plate 8 and the inner liner 3 to prevent air leakage.
[0033] refer to Figure 1 and Figure 2 Both ends of the cooling pipe 7 are connected to quick connectors 24, which facilitates connection with the refrigeration unit.
[0034] Brief description of the usage process: Connect the cooling pipe 7 to the refrigerator. The refrigerator fills the cooling pipe 7 with refrigerant to cool the inside of the inner tank 3 and keep it at a low temperature. Connect the inlet pipe 5 to the output end of the pretreatment device. High-pressure crude helium gas enters the inner tank 3 of the first tank 1 from the inlet pipe 5. After being adsorbed by activated carbon 25, the gas enters the inner tank 3 of the second tank 2 through the connecting pipe 4. Then, it is adsorbed by molecular sieve 26 to adsorb impurities in the helium gas. Then, the helium gas enters the subsequent treatment system through the outlet pipe 6 to achieve the purpose of purification. Open the discharge valve 16 to discharge the activated carbon 25 or molecular sieve 26 from the inner liner 3, then close the discharge valve 16, turn the handwheel 22, the handwheel 22 rotates the rotating shaft 9, the rotating shaft 9 rotates the turntable 10, the turntable 10 rotates the transmission rod 11, the transmission rod 11 moves the locking rod 12, so that the locking rod 12 disengages from the locking hole 13, then open the cover plate 8, add activated carbon 25 or molecular sieve 26 into the inner liner 3, after adding, close the cover plate 8, the locking rod 12 engages with the locking hole 13 under the action of the spring 15, and fixes it, thus achieving the purpose of facilitating the replacement of the adsorption material; During material discharge, motor 17 is turned on. The rotation of motor 17 drives the rotating rod 18 to rotate, which in turn drives the disturbance rod 19 to rotate. The rotation of disturbance rod 19 disturbs the adsorbent material, preventing it from clogging during discharge, ensuring smooth discharge and efficient replacement.
[0035] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.
[0036] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A high-pressure crude helium ultra-low temperature adsorption purification device, comprising a first tank (1) and a second tank (2), characterized in that, The inner walls of the first tank (1) and the second tank (2) are both fixedly fitted with inner liner (3). The inner liner (3) is filled with activated carbon (25) and molecular sieve (26) respectively. A connecting pipe (4) connects the two inner liners (3). An air inlet pipe (5) is connected to the surface of the left inner liner (3), and an air outlet pipe (6) is connected to the surface of the right inner liner (3). A cooling pipe (7) is provided on the surface of the inner liner (3). A cover plate (8) is provided on the top of the inner liner (3). A rotating shaft (9) is rotatably fitted on the inner wall of the cover plate (8). 9) is fixedly fitted with a turntable (10), and a transmission rod (11) is hinged to the surface of the turntable (10). A snap-fit rod (12) is hinged to the other end of the transmission rod (11). A snap-fit hole (13) is opened on the inner wall of the inner liner (3), and the snap-fit hole (13) is snapped to one end of the snap-fit rod (12). A limit plate (14) is fixedly fitted to the surface of the snap-fit rod (12). A spring (15) is provided between the limit plate (14) and the inner wall of the cover plate (8). A discharge valve (16) is connected to the bottom of both the first tank (1) and the second tank (2).
2. The high-pressure crude helium ultra-low temperature adsorption purification device according to claim 1, characterized in that, The surfaces of the first tank (1) and the second tank (2) are bolted with motors (17). The output end of the motor (17) extends into the interior of the first tank (1) and the second tank (2) and is connected to a rotating rod (18) via a coupling. The other end of the rotating rod (18) is rotatably connected to the inner wall of the first tank (1) and the second tank (2). The surface of the rotating rod (18) is bolted with multiple disturbance rods (19).
3. The high-pressure crude helium ultra-low temperature adsorption purification device according to claim 1, characterized in that, The inner walls of the first tank (1) and the second tank (2) are provided with a heat insulation layer (20).
4. The high-pressure crude helium ultra-low temperature adsorption purification device according to claim 1, characterized in that, The inner wall of the inner liner (3) is bolted with a guide plate (21), and one end of the guide plate (21) is inclined downward.
5. The high-pressure crude helium ultra-low temperature adsorption purification device according to claim 1, characterized in that, One end of the snap-fit rod (12) is wedge-shaped.
6. The high-pressure crude helium ultra-low temperature adsorption purification device according to claim 1, characterized in that, A handwheel (22) is bolted to the top of the rotating shaft (9).
7. The high-pressure crude helium ultra-low temperature adsorption purification device according to claim 1, characterized in that, A sealing gasket (23) is provided between the cover plate (8) and the inner liner (3).
8. The high-pressure crude helium ultra-low temperature adsorption purification device according to claim 1, characterized in that, Both ends of the cooling pipe (7) are connected to quick connectors (24).
Citation Information
Patent Citations
Helium low-temperature adsorber
CN220405209U