Acid mist scrubbing tower
Patent Information
- Application Number
- CN202522631573.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-11
AI Technical Summary
[0003]目前的酸雾净化洗涤塔在实际使用时,内部填料在工作一段时间后,容易出现堵塞、结垢等问题,造成净化效率下降,亦或是出现填料材质老化、破损等情况,进而需要工作人员将塔体内部填料清理出来并换上新的,目前填料的清理是通过人孔来完成的,且为了对废料进行有效收集,工人在在清理时,一般会在人孔外部撑开一个收集用的袋子,之后用耙子等工具将填料刮出来,但是由于传统的酸雾净化洗涤塔的结构设计并不方便用户固定袋子,进而导致工人清理起来很不方便,往往费时费力,或是需要多人配合工作才能完成
[0020]该装置为了方便工人更好的完成对格栅板上废料的清理和收集工作,专门设置了可固定在连通管外部的支架结构,支架结构用以固定和撑开收集袋,在实际操作过程中,工人先将外部的收集袋套在压紧框上,然后转动压紧框,将调节螺杆推入限位件内侧并旋转锁紧螺母,使得垫片能够压紧在限位件上,此时压紧框顶部与安装架底部将收集袋的袋口部分压紧,之后工人再顺着提前架好的爬梯爬至一侧通风管处,将耳板二与耳板一对接并插入插销,来对安装架进行固定,之后即可通过通风管掏取格栅板上的废料,该结构设计能够方便工人更轻松高效的完成对废料的收集工作,设计人性化。
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Figure CN224912111U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of acid mist purification, and in particular to an acid mist purification scrubbing tower. Background Technology
[0002] Acid mist purification scrubbing tower is an environmental protection device used to treat acidic waste gas in industrial production. The tower is equipped with a spray system, a packing layer and a top demister. During operation, the acidic waste gas enters from the bottom of the tower and reacts with the sprayed alkaline solution in the packing layer to be neutralized and purified. After the water vapor is removed by the demister, it meets the emission standards. It has the characteristics of high purification efficiency and simple operation, and is widely used in chemical, electroplating and other industries.
[0003] In actual use, the internal packing of current acid mist purification scrubbing towers is prone to clogging and scaling after a period of operation, resulting in a decrease in purification efficiency. Alternatively, the packing material may age or break, requiring workers to clean out the packing and replace it with new one. Currently, the packing is cleaned through a manhole. To effectively collect waste, workers typically open a collection bag outside the manhole and then use a rake or other tools to scrape out the packing. However, the traditional structural design of acid mist purification scrubbing towers makes it inconvenient for users to secure the bag, making cleaning very difficult, time-consuming, and labor-intensive, often requiring multiple people to work together.
[0004] Therefore, it is necessary to provide a new acid mist purification scrubbing tower to solve the above-mentioned technical problems. Utility Model Content
[0005] The technical problem solved by this utility model is to provide an acid mist purification and scrubbing tower that has a special support structure set on the outside of the pipe wall to open the collection bag, thereby facilitating workers to clean and collect the packing.
[0006] To solve the above-mentioned technical problems, the present invention provides an acid mist purification scrubbing tower comprising: a scrubbing tower body, a water storage structure, a circulation structure, and a support structure. The water storage structure and the circulation structure are installed on the scrubbing tower body. The scrubbing tower body includes a tower body. A plurality of longitudinally spaced grid plates are fixedly connected to the inner wall surface of the tower body. A demister is fixedly connected to the surface of the grid plate at the top. A connecting pipe is fixedly connected to the outer peripheral surface of the tower body above the plurality of grid plates. The connecting pipe communicates with the interior of the tower body. A viewing window is fixedly connected to the connecting pipe by bolts and nuts.
[0007] The bracket structure includes a mounting frame located outside the connecting pipe on one side. Ear plates 1 are fixedly connected to the left and right side walls of the mounting frame. Ear plates 2 are fixedly connected to the left and right side walls of several windows. Through holes are opened on the surfaces of ear plates 1 and ear plates 2. Pins are inserted into the through holes of ear plates 1 and ear plates 2 on the adjacent side. The rod part of the pin is in transition fit with the through hole.
[0008] A connector one is hinged to one side wall surface of the mounting bracket. A clamping frame is fixedly connected to one end of the connector one. The clamping frame is located on the lower side of the mounting bracket. A connector two is fixedly connected to one end of the clamping frame away from the connector one. An adjusting screw is hinged to one end of the connector two. A locking nut is threaded onto the surface of the adjusting screw. A washer is fitted onto the surface of the adjusting screw located below the locking nut. A limiting member is fixedly connected to one side wall surface of the mounting bracket away from the connector one. The adjusting screw is located inside the limiting member. The washer abuts against the top of the limiting member.
[0009] As a further embodiment of this utility model, the water storage structure includes a water tank, a filter screen fixedly connected to the inner wall of the water tank, an opening 1 on the inner wall of the water tank located on one side of the filter screen, and an opening 2 corresponding to the opening 1 on the surface of the tower body. The interior of the water tank and the interior of the tower body are connected through the opening 1 and the opening 2. A replenishment pipe is fixedly connected to the side wall surface of the water tank near the opening 1. A valve body 1 is fixedly connected to the end of the replenishment pipe and the replenishment pipe is connected to the interior of the water tank. An overflow pipe is fixedly connected to the side wall surface of the water tank located on one side of the replenishment pipe. A drain pipe is fixedly connected to the side wall surface of the water tank located below the overflow pipe. A valve body 2 is fixedly connected to the end of the drain pipe. A connecting pipe is fixedly connected to the other end of the valve body 2. The drain pipe is connected to the interior of the water tank. The two ends of the overflow pipe are connected to the interior of the water tank and the interior of the connecting pipe, respectively.
[0010] With the above technical solution, when the circulating pump is running, it will draw the absorbent liquid inside the water tank after it has been filtered by the filter screen through the vertical pipe, and then transport it to several water distributors through the connector and pipeline. After that, the absorbent liquid falls back to the bottom of the tower after passing through the upper packing of the grid plate. The function of the drain pipe is to discharge the waste liquid generated during long-term use after the user opens valve body two. The overflow pipe is to allow the liquid to flow away smoothly when the liquid level in the water tank is too high. The valve body one at the end of the replenishment pipe can be connected to the external pipeline to replenish the absorbent liquid when there is a lack in the water tank. Since this structure is used to purify and wash acid mist, and the absorbent liquid is alkaline, all components and equipment of the device must be ensured to have the effect of resisting acid and alkali corrosion before use.
[0011] As a further embodiment of this utility model, a liquid injection port is provided on the top surface of the water tank located on one side of the inlet. A water tank cover is hinged to the side wall surface of the liquid injection port. A control module is fixedly connected to the side wall surface of the water tank away from the inlet. A float-type liquid level sensor and a pH meter are fixedly connected to the top of the water tank on the side close to the control module. The detection ends of the pH meter and the float-type liquid level sensor both extend into the interior of the water tank.
[0012] Through the above technical solution, the pH meter is used to monitor the acidity or alkalinity of the absorbent liquid inside the water tank, so that users can replenish it when the acidity or alkalinity is not up to standard, while the float-type liquid level sensor can monitor the liquid level inside the water tank. When the liquid level is too low, users need to add it in time.
[0013] As a further embodiment of this utility model, the circulation structure includes a circulation pump, which is fixedly connected to the top of the water tank in front of the pH meter. A vertical pipe is fixedly connected to the input end of the circulation pump, and the vertical pipe passes through the top of the water tank. A communicating vessel is fixedly connected to the output end of the circulation pump through a pipe. Water distributors are fixedly connected to the inner wall surface of the tower body located below several of the grid plates. The input end of the water distributor is connected to the inside of the communicating vessel through a pipe.
[0014] Through the above technical solution, the circulating pump draws the filtered absorbent liquid from inside the water tank through the vertical pipe, and then enters several water distributors through the communicating vessel and pipelines, spraying it into the interior of the tower.
[0015] As a further embodiment of this utility model, an air inlet pipe is fixedly connected to the side wall surface of the tower body between the bottom grille plate and the opening, and an air outlet pipe is fixedly connected to the top of the tower body. Both the air inlet pipe and the air outlet pipe are connected to the interior of the tower body.
[0016] With the above technical solution, the air inlet pipe needs to be connected to the external acid mist pipe, and the air outlet pipe is equipped with corresponding external equipment such as fans to draw the mist outward.
[0017] As a further embodiment of this utility model, the circulating pump, pH meter, float-type liquid level sensor, valve body one, and valve body two are all electrically connected to the control module.
[0018] By using the above technical solution, and by electrically connecting each electronic device in the structure to the control module, users can easily control the switching of each device, thereby better completing the acid mist purification work.
[0019] Compared with related technologies, the acid mist purification and scrubbing tower provided by this utility model has the following beneficial effects:
[0020] To facilitate workers' cleaning and collection of waste from the grating plate, this device features a specially designed support structure that can be fixed to the outside of the connecting pipe. This support structure secures and supports the collection bag. In operation, the worker first places the outer collection bag onto the clamping frame, then rotates the frame to push the adjusting screw inside the limiting component and rotates the locking nut, pressing the gasket against the limiting component. At this point, the top of the clamping frame and the bottom of the mounting bracket press the bag opening tightly. The worker then climbs the pre-set ladder to the ventilation pipe on one side, aligns ear plate two with ear plate one, and inserts a pin to secure the mounting bracket. The waste can then be removed from the grating plate through the ventilation pipe. This design allows workers to collect waste more easily and efficiently, demonstrating a user-friendly approach. Attached Figure Description
[0021] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0022] Figure 1 This is a schematic diagram of the overall structure of an acid mist purification and scrubbing tower according to the present invention;
[0023] Figure 2 This is a partial structural cross-section of an acid mist purification and scrubbing tower according to the present invention. Figure 1 ;
[0024] Figure 3 This is a partial structural cross-section of an acid mist purification and scrubbing tower according to the present invention. Figure 2 ;
[0025] Figure 4 This is a partial structural breakdown diagram of an acid mist purification and scrubbing tower according to the present invention.
[0026] Explanation of key symbols:
[0027] 1. Scrubber body; 2. Water storage structure; 3. Circulation structure; 4. Control module; 5. Support structure; 6. Pin; 7. Connecting pipe; 8. Viewing window; 9. Air outlet pipe; 10. Grille; 11. Water distributor; 12. Demister; 13. Air inlet pipe; 14. Water tank; 15. Filter screen; 16. Overflow pipe; 17. pH meter; 18. Tower body; 19. Circulation pump; 20. Float-type liquid level sensor; 21. Sewage pipe; 22. Liquid replenishment pipe; 23. Ear plate one; 24. Ear plate two; 25. Mounting bracket; 26. Limiting component; 27. Adjusting screw; 28. Locking nut; 29. Compression frame. Detailed Implementation
[0028] Please combine Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the overall structure of an acid mist purification and scrubbing tower according to the present invention; Figure 2This is a partial structural cross-section of an acid mist purification and scrubbing tower according to the present invention. Figure 1 ; Figure 3 This is a partial structural cross-section of an acid mist purification and scrubbing tower according to the present invention. Figure 2 ; Figure 4 This is a partially exploded structural diagram of an acid mist purification and scrubbing tower according to this utility model. An acid mist purification and scrubbing tower includes:
[0029] The washing tower body 1, water storage structure 2, circulation structure 3 and support structure 5 are installed on the washing tower body 1. The washing tower body 1 includes a tower body 18. Several grid plates 10 are fixedly connected to the inner wall surface of the tower body 18 in a longitudinally evenly distributed manner. A demister 12 is fixedly connected to the surface of the grid plate 10 at the top. A connecting pipe 7 is fixedly connected to the outer circumference of the tower body 18 located on the upper side of the grid plates 10. The connecting pipe 7 communicates with the inside of the tower body 18. A viewing window 8 is fixedly connected to the connecting pipe 7 by bolts and nuts.
[0030] The support structure 5 includes a mounting frame 25, which is located outside the connecting pipe 7 on one side. Ear plates 1 23 are fixedly connected to the left and right side walls of the mounting frame 25. Ear plates 24 are fixedly connected to the left and right side walls of several windows 8. Through holes are opened on the surfaces of ear plates 1 23 and ear plates 24. Pins 6 are inserted through the through holes of ear plates 1 23 and ear plates 24 on the adjacent side. The rod part of the pin 6 is in transition fit with the through hole.
[0031] A connector 1 is hinged to one side wall surface of the mounting bracket 25. A clamping frame 29 is fixedly connected to the end of the connector 1. The clamping frame 29 is located on the lower side of the mounting bracket 25. A connector 2 is fixedly connected to the end of the clamping frame 29 away from the connector 1. An adjusting screw 27 is hinged to the end of the connector 2. A locking nut 28 is threaded onto the surface of the adjusting screw 27. A washer is fitted onto the surface of the adjusting screw 27 located below the locking nut 28. A limiting member 26 is fixedly connected to the side wall surface of the mounting bracket 25 away from the connector 1. The adjusting screw 27 is located inside the limiting member 26. The washer abuts against the top of the limiting member 26.
[0032] like Figure 1-4As shown, the water storage structure 2 includes a water tank 14, a filter screen 15 is fixedly connected to the inner wall of the water tank 14, an opening 1 is opened on the inner wall of the water tank 14 located on one side of the filter screen 15, and an opening 2 corresponding to the opening 1 is opened on the surface of the tower body 18. The interior of the water tank 14 and the interior of the tower body 18 are connected through the opening 1 and the opening 2. A replenishment pipe 22 is fixedly connected to the side wall surface of the water tank 14 near the opening 1. A valve body 1 is fixedly connected to the end of the replenishment pipe 22 and the replenishment pipe 22 is connected to the interior of the water tank 14. An overflow pipe 16 is fixedly connected to the side wall surface of the water tank 14 located on one side of the replenishment pipe 22. A drain pipe 21 is fixedly connected to the side wall surface of the water tank 14 located below the overflow pipe 16. A valve body 21 is fixedly connected to the end of the drain pipe 21. A connecting pipe is fixedly connected to the other end of the valve body 2. The drain pipe 21 is connected to the interior of the water tank 14. The two ends of the overflow pipe 16 are connected to the interior of the water tank 14 and the interior of the connecting pipe, respectively.
[0033] When the circulating pump 19 is running, it draws the absorbent liquid from the water tank 14 after it has been filtered by the filter screen 15 through the vertical pipe, and then delivers it to several water distributors 11 through the communicating vessel and pipeline. After that, the absorbent liquid passes through the upper packing of the grid plate 10 and falls back to the bottom of the tower body 18. The function of the drain pipe 21 is to discharge the waste liquid generated during long-term use after the user opens the valve body 2. The overflow pipe 16 allows the liquid to flow away smoothly when the liquid level in the water tank 14 is too high. The valve body 1 at the end of the replenishment pipe 22 can be connected to an external pipeline to replenish the absorbent liquid when there is a lack of absorbent liquid in the water tank 14. Since this structure is used to purify and wash acid mist, and the absorbent liquid is alkaline, all components and equipment of the device must be ensured to have the effect of resisting acid and alkali corrosion before use.
[0034] like Figure 1-4 As shown, a liquid injection port is provided on the top surface of the water tank 14 located on one side of the inlet. The water tank 14 cover is hinged to the side wall surface of the liquid injection port. A control module 4 is fixedly connected to the side wall surface of the water tank 14 away from the inlet. A float-type liquid level sensor 20 and a pH meter 17 are fixedly connected to the top of the water tank 14 on the side close to the control module 4. The detection ends of the pH meter 17 and the float-type liquid level sensor 20 both extend into the interior of the water tank 14.
[0035] pH meter 17 is used to monitor the acidity or alkalinity of the absorbent liquid inside water tank 14, so that users can replenish it when the acidity or alkalinity is not up to standard. Float-type liquid level sensor 20 can monitor the liquid level inside water tank 14, and users need to add liquid in time when the level is too low.
[0036] like Figure 1-4As shown, the circulation structure 3 includes a circulation pump 19, which is fixedly connected to the top of the water tank 14 in front of the pH meter 17. The input end of the circulation pump 19 is fixedly connected to a vertical pipe that passes through the top of the water tank 14. The output end of the circulation pump 19 is fixedly connected to a communicating vessel through a pipe. Water distributors 11 are fixedly connected to the inner wall surface of the tower body 18 located below several grid plates 10. The input end of the water distributor 11 is connected to the inside of the communicating vessel through a pipe.
[0037] The circulating pump 19 draws the filtered absorbent from the water tank 14 through the vertical pipe, and enters the interior of several water distributors 11 through the communicating vessel and pipes, spraying it into the interior of the tower body 18.
[0038] like Figure 1-4 As shown, an air inlet pipe 13 is fixedly connected to the side wall surface of the tower body 18 between the bottom grid plate 10 and the opening 1, and an air outlet pipe 9 is fixedly connected to the top of the tower body 18. Both the air inlet pipe 13 and the air outlet pipe 9 are connected to the interior of the tower body 18.
[0039] The air inlet duct 13 needs to be connected to the external acid mist duct, while the air outlet duct 9 is equipped with corresponding external equipment such as fans to draw the mist outward.
[0040] like Figure 1-4 As shown, the circulating pump 19, pH meter 17, float-type liquid level sensor 20, valve body one, and valve body two are all electrically connected to the control module 4.
[0041] By electrically connecting each electronic device in the structure to the control module 4, users can easily control the switching of each device, thereby better completing the acid mist purification work.
[0042] The working principle of the acid mist purification scrubbing tower provided by this utility model is as follows:
[0043] To facilitate workers in cleaning and collecting waste from the grating plate 10, the device features a support structure 5 that can be fixed to the outside of the connecting pipe 7. The support structure 5 secures and supports the collection bag. In actual operation, the worker first places the outer collection bag onto the clamping frame 29, then rotates the clamping frame 29 to push the adjusting screw 27 into the inner side of the limiting member 26 and rotates the locking nut 28, allowing the gasket to be pressed against the limiting member 26. At this point, the top of the clamping frame 29 and the bottom of the mounting frame 25 press the bag opening tightly. The worker then climbs the pre-set ladder to the ventilation pipe on one side, aligns the ear plate 24 with the ear plate 23, and inserts the pin 6 to secure the mounting frame 25. Afterward, the waste from the grating plate 10 can be removed through the ventilation pipe. This structural design allows workers to collect waste more easily and efficiently, demonstrating a user-friendly design.
[0044] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0045] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.
Claims
1. An acid mist purification and scrubbing tower, characterized in that, The system includes a washing tower body (1), a water storage structure (2), a circulation structure (3), and a support structure (5). The water storage structure (2) and the circulation structure (3) are installed on the washing tower body (1). The washing tower body (1) includes a tower body (18). Several grid plates (10) are fixedly connected to the inner wall surface of the tower body (18) and are distributed longitudinally at equal intervals. A demister (12) is fixedly connected to the surface of the grid plate (10) at the top. A connecting pipe (7) is fixedly connected to the outer circumference of the tower body (18) above the grid plates (10). The connecting pipe (7) is connected to the inside of the tower body (18). The connecting pipe (7) is fixedly connected to a viewing window (8) by bolts and nuts. The bracket structure (5) includes a mounting frame (25), which is located outside the connecting pipe (7) on one side. Ear plates (23) are fixedly connected to the left and right side walls of the mounting frame (25), and ear plates (24) are fixedly connected to the left and right side walls of several windows (8). Through holes are opened on the surfaces of ear plates (23) and ear plates (24). A pin (6) is inserted inside the through holes of ear plates (23) and ear plates (24) on the adjacent side. The rod part of the pin (6) is in transition fit with the through hole. A connector is hinged to one side wall surface of the mounting bracket (25). A clamping frame (29) is fixedly connected to the end of the connector. The clamping frame (29) is located on the lower side of the mounting bracket (25). A connector is fixedly connected to the end of the clamping frame (29) away from the connector. An adjusting screw (27) is hinged to the end of the connector. A locking nut (28) is threaded onto the surface of the adjusting screw (27). A washer is fitted onto the surface of the adjusting screw (27) located below the locking nut (28). A limiting member (26) is fixedly connected to the side wall surface of the mounting bracket (25) away from the connector. The adjusting screw (27) is located inside the limiting member (26). The washer abuts against the top of the limiting member (26).
2. The acid mist purification and scrubbing tower as described in claim 1, characterized in that, The water storage structure (2) includes a water tank (14), a filter screen (15) is fixedly connected to the inner wall of the water tank (14), and an opening 1 is opened on the inner wall of the water tank (14) located on one side of the filter screen (15). An opening 2 corresponding to the opening 1 is opened on the surface of the tower body (18). The interior of the water tank (14) and the interior of the tower body (18) are connected through the opening 1 and the opening 2. A replenishment pipe (22) is fixedly connected to the side wall surface of the water tank (14) near the opening 1. A valve body 1 is fixedly connected to the end of the replenishment pipe (22) and replenishes liquid. The pipe (22) is connected to the inside of the water tank (14). An overflow pipe (16) is fixedly connected to the side wall surface of the water tank (14) on one side of the replenishment pipe (22). A drain pipe (21) is fixedly connected to the side wall surface of the water tank (14) below the overflow pipe (16). A valve body two is fixedly connected to the end of the drain pipe (21). A connecting pipe is fixedly connected to the other end of the valve body two. The drain pipe (21) is connected to the inside of the water tank (14). The two ends of the overflow pipe (16) are connected to the inside of the water tank (14) and the inside of the connecting pipe, respectively.
3. The acid mist purification and scrubbing tower as described in claim 2, characterized in that, A liquid injection port is provided on the top surface of the water tank (14) located on one side of the opening. A water tank (14) cover is hinged to one side wall of the liquid injection port. A control module (4) is fixedly connected to the side wall of the water tank (14) away from the opening. A float-type liquid level sensor (20) and a pH meter (17) are fixedly connected to the top of the water tank (14) near the control module (4). The detection ends of the pH meter (17) and the float-type liquid level sensor (20) extend into the water tank (14).
4. The acid mist purification and scrubbing tower as described in claim 3, characterized in that, The circulation structure (3) includes a circulation pump (19), which is fixedly connected to the top of the water tank (14) in front of the pH meter (17). The input end of the circulation pump (19) is fixedly connected to a vertical pipe, which passes through the top of the water tank (14). The output end of the circulation pump (19) is fixedly connected to a communicating vessel through a pipe. Water distributors (11) are fixedly connected to the inner wall surface of the tower body (18) located below several of the grid plates (10). The input end of the water distributor (11) is connected to the inside of the communicating vessel through a pipe.
5. The acid mist purification and scrubbing tower as described in claim 4, characterized in that, An air inlet pipe (13) is fixedly connected to the side wall surface of the tower body (18) between the bottom grille plate (10) and the opening. An air outlet pipe (9) is fixedly connected to the top of the tower body (18). Both the air inlet pipe (13) and the air outlet pipe (9) are connected to the interior of the tower body (18).
6. The acid mist purification and scrubbing tower as described in claim 5, characterized in that, The circulating pump (19), pH meter (17), float-type liquid level sensor (20), valve body one and valve body two are all electrically connected to the control module (4).