In-membrane assembly internal flow structure

CN224912135UActive Publication Date: 2026-10-30SUZHOU GONGZHI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522605064.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-10-30
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种振动膜组件内部分流结构,以解决上述背景技术中提出的污水分布严重不均,组件中心区域膜单元承受过高流量负荷,边缘区域膜单元则处于闲置状态,导致局部膜通量骤降、跨膜压差快速升高,膜污染呈现明显的区域性差异,大幅缩短整体组件的使用寿命;同时污水在流经支撑骨架间隙、膜单元缝隙时,因缺乏有序导流结构而产生剧烈湍流,不仅增加了进水系统的能耗,还会加剧膜表面污染物的冲刷剥离不彻底,形成顽固性污染层的问题

Benefits of technology

该一种振动膜组件内部分流结构,通过设置过滤筒内安装的注水管、净水管和排水管交错式与振动膜件进行连接,进而提高净水的分布范围,减缓振动模组中心高流量负荷,进而提高使用寿命,通过设有的缓冲盒内部的多组异形挡块可以对水流进行缓冲从而有效的对边侧进行补充,从而有序的进行导流避免产生剧烈湍流,降低能量损耗。

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Abstract

The utility model relates to the technical field of vibrating diaphragm assembly, concretely to a vibrating diaphragm assembly internal flow structure, including filter cartridge and vibrating diaphragm piece, the vertical installation multiple sets of vibrating diaphragm piece in filter cartridge, the filter cartridge centre is installed with water injection pipe, the water injection pipe sends into vibrating diaphragm piece after pressurized water, the left end of vibrating diaphragm piece installs clean water pipe, the right end of vibrating diaphragm piece installs drain pipe, and the inside edge side of filter cartridge surrounds and is fixed with multiple sets of threaded column, the vibrating diaphragm piece is vertically inserted in the threaded column, the inside bottom of buffer box is fixed with multiple sets of special-shaped fender, and then improve the distribution range of clean water, slow down the high flow load of vibrating module center, and then improve the service life, through the multiple sets of special-shaped fender of buffer box inside being equipped with can buffer the water flow and effectively supplement the edge side, thereby orderly conducting flow to avoid producing violent turbulent flow, reduce energy loss.
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Description

Technical Field

[0001] This utility model relates to the field of vibrating diaphragm assembly technology, specifically to an internal flow-dividing structure for a vibrating diaphragm assembly. Background Technology

[0002] As a core functional unit of membrane separation technology in wastewater treatment, vibrating membrane modules play a crucial role in solid-liquid separation and pollutant retention in mainstream processes such as membrane bioreactors (MBR) and vibrating membrane filtration systems. Their separation efficiency, anti-fouling capabilities, and operational stability directly determine the treatment load, effluent quality, and operating costs of the wastewater treatment system. In scenarios such as advanced municipal wastewater treatment, industrial wastewater purification, and decentralized rural wastewater treatment, vibrating membrane modules effectively suppress membrane fouling and increase membrane flux through mechanical vibration, offering significant advantages over traditional static membrane modules, including higher treatment efficiency and longer cleaning cycles.

[0003] For example, CN205710054U discloses a novel channel-type MBR plate membrane guide plate, including a frame, with flat membranes arranged on both sides of the frame, forming a cavity between two flat membranes. A water outlet nozzle communicating with the cavity is provided on the frame, and several protrusions are arranged within the cavity, forming channels between the protrusions. Simultaneously, through the guidance of the channels, the pressure is diverted, resulting in more uniform pressure distribution. Because the pressure is distributed, localized accumulation is avoided, thus improving overall working efficiency.

[0004] However, the wastewater distribution is severely uneven. Membrane units in the central area of ​​the module bear excessive flow loads, while membrane units in the peripheral areas are idle. This leads to a sharp drop in local membrane flux and a rapid increase in transmembrane pressure difference, resulting in obvious regional differences in membrane fouling and significantly shortening the overall lifespan of the module. At the same time, when wastewater flows through the gaps in the support frame and the gaps in the membrane units, it generates violent turbulence due to the lack of an orderly flow guiding structure. This not only increases the energy consumption of the influent system but also exacerbates the incomplete scouring and removal of pollutants on the membrane surface, forming a stubborn fouling layer. Therefore, it is urgent to design a flow-dividing structure inside the vibrating membrane module to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an internal flow-dividing structure for a vibrating membrane module to address the issues raised in the background art, such as severely uneven wastewater distribution, excessively high flow load on membrane units in the central region of the module, and idle membrane units in the peripheral region. This results in a sharp drop in local membrane flux, a rapid increase in transmembrane pressure difference, and significant regional differences in membrane fouling, drastically shortening the overall lifespan of the module. Furthermore, when wastewater flows through the gaps in the support frame and membrane unit slits, the lack of an orderly flow-guiding structure causes severe turbulence, which not only increases the energy consumption of the influent system but also exacerbates the problem of incomplete scouring and removal of contaminants from the membrane surface, leading to the formation of a stubborn fouling layer.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an internal flow-dividing structure for a vibrating membrane assembly, comprising a filter cylinder and vibrating membrane components, wherein multiple sets of vibrating membrane components are vertically installed inside the filter cylinder, a water injection pipe is installed at the center of the filter cylinder, the water injection pipe delivers pressurized water into the vibrating membrane components, a purified water pipe is installed at the left end of the vibrating membrane components, and a drain pipe is installed at the right end of the vibrating membrane components.

[0007] Preferably, multiple sets of threaded columns are fixed around the inner side of the filter cylinder, and a vibrating diaphragm is vertically inserted into the threaded columns. A buffer box is installed at the center of the top of the filter cylinder, and connection ports are opened at both the upper and lower ends of the buffer box. Multiple sets of irregularly shaped blocks are fixed at the bottom of the inner side of the buffer box.

[0008] Preferably, a sealing post is fixedly provided at the center of the bottom of the filter cartridge, the size of which fits and seals the bottom center of the vibrating diaphragm, and two flow-generating ring blocks are fixedly provided around the side of the sealing post.

[0009] Preferably, an overflow port is provided on the side of each of the two sets of diversion ring blocks, and the top of the two sets of diversion ring blocks contacts the bottom of the vibrating diaphragm.

[0010] Preferably, the water injection pipe is installed at the top center of the filter cylinder via a flange at the bottom end, and the bottom end of the water injection pipe extends into the buffer box. The bottom end of the buffer box is also fixed with a water injection pipe, and the bottom end of the water injection pipe extends to the inner side of the center of the vibrating diaphragm.

[0011] Preferably, the water purification pipe is installed on the bottom left side of the filter cylinder, and the top end of the water purification pipe extends upward to the inside left side of the vibrating diaphragm, with the top end of the water purification pipe being parallel to the vibrating diaphragm.

[0012] Preferably, the drain pipe is installed on the upper right side of the filter cylinder, and the bottom end of the drain pipe extends to the right side inside the vibrating diaphragm, with the bottom end of the drain pipe flush with the bottom end of the vibrating diaphragm.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This type of vibrating membrane assembly has an internal flow-dividing structure. By setting up water injection pipes, purified water pipes and drain pipes installed inside the filter cartridge to connect with the vibrating membrane in an alternating manner, the distribution range of purified water is improved, the high flow load at the center of the vibrating module is reduced, and the service life is improved. Multiple sets of irregularly shaped baffles inside the buffer box can buffer the water flow and effectively replenish the sides, thereby orderly guiding the flow to avoid generating severe turbulence and reducing energy loss.

[0014] This vibrating membrane assembly features an internal flow-dividing structure. By fixing multiple sets of threaded columns inside the filter cartridge, the installation stability of the vibrating membrane assembly is improved, thereby reducing the impact of water flow alignment and improving filtration stability. The flow-dividing ring block can effectively divert water from the bottom side, reducing drainage pressure and thus effectively improving the efficiency of wastewater filtration. Attached Figure Description

[0015] Figure 1 This is a front sectional view of the present invention; Figure 2 This is a front view schematic diagram of the present utility model; Figure 3 This is a cross-sectional view of the internal structure of the filter cartridge of this utility model; Figure 4 This is a schematic diagram of the internal bottom layout of the filter cartridge of this utility model; Figure 5 This is a cross-sectional view of the buffer box structure of this utility model.

[0016] In the diagram: 1. Filter cartridge; 11. Threaded post; 12. Buffer box; 121. Connection port; 122. Irregularly shaped baffle; 13. Sealing post; 14. Diverting ring block; 141. Overflow port; 2. Vibrating diaphragm; 3. Water injection pipe; 31. Flange; 4. Clean water pipe; 5. Drain pipe. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figures 1-5 One embodiment provided by this utility model: A flow-dividing structure inside a vibrating membrane assembly includes a filter cylinder 1 and a vibrating membrane component 2. Multiple sets of vibrating membrane components 2 are vertically installed inside the filter cylinder 1. A water injection pipe 3 is installed at the center of the filter cylinder 1. The water injection pipe 3 delivers pressurized water into the vibrating membrane component 2. A clean water pipe 4 is installed at the left end of the vibrating membrane component 2, and a drain pipe 5 is installed at the right end of the vibrating membrane component 2.

[0019] As a further feature of this invention, multiple sets of threaded columns 11 are fixedly arranged around the inner side of the filter cylinder 1, and a vibrating diaphragm 2 is vertically inserted into the threaded columns 11. A buffer box 12 is installed at the center of the top of the filter cylinder 1. Connection ports 121 are opened at both the upper and lower ends of the buffer box 12. Multiple sets of irregularly shaped baffles 122 are fixedly arranged at the bottom of the inner side of the buffer box 12. The above design is beneficial to reduce the drainage pressure and improve the internal distribution.

[0020] Furthermore, a sealing column 13 is fixedly installed at the center of the bottom of the filter cartridge 1. The size of the sealing column 13 fits and seals the center of the bottom of the vibrating diaphragm 2. Two diversion ring blocks 14 are fixedly installed around the side of the sealing column 13. Each of the two diversion ring blocks 14 has an overflow port 141 on its side. The top of the two diversion ring blocks 14 contacts the bottom of the vibrating diaphragm 2. The above design is beneficial to achieve the separation of purified water and sewage, thereby improving efficiency.

[0021] Furthermore, the water injection pipe 3 is installed at the top center of the filter cylinder 1 through the flange 31 at the bottom end. The bottom end of the water injection pipe 3 extends into the buffer box 12. The bottom end of the buffer box 12 is also fixed with the water injection pipe 3. The bottom end of the water injection pipe 3 extends to the inner side of the center of the vibrating diaphragm 2, which facilitates the delivery of pressurized wastewater and facilitates subsequent vibration separation.

[0022] Furthermore, the water purification pipe 4 is installed on the bottom left side of the filter cylinder 1, and the top end of the water purification pipe 4 extends upward to the inside left side of the vibrating diaphragm 2. The top end of the water purification pipe 4 is parallel to the vibrating diaphragm 2. The drain pipe 5 is installed on the upper right side of the filter cylinder 1, and the bottom end of the drain pipe 5 extends to the inside right side of the vibrating diaphragm 2. The bottom end of the drain pipe 5 is flush with the bottom end of the vibrating diaphragm 2. The design of the water purification pipe and the drain pipe in the above design is beneficial for diversion and improves the service life of the device.

[0023] Working principle: In use, the user first installs the vibrating diaphragm 2 into the filter cylinder 1 in sequence. The vibrating diaphragm 2 is installed on the corresponding threaded post 11 on the side. When pressurized sewage is sent into the filter cylinder 1 through the water injection pipe 3 at the top, it can be buffered and diverted by multiple sets of irregularly shaped baffles 122 provided inside the buffer box 12. Then, it enters the vibrating diaphragm 2 through the water injection pipe 3 at the bottom for vibration filtration. When the vibrating diaphragm 2 is filtering, the filtered clean water is collected through the clean water pipe 5 on the left and then flows out, while the filtered sewage is diverted and sent out through the drain pipe 5 on the right. The above is the complete working principle of this utility model.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A flow-dividing structure within a vibrating diaphragm assembly, comprising a filter cartridge (1) and a vibrating diaphragm (2), characterized in that: Multiple sets of vibrating membranes (2) are vertically installed inside the filter cylinder (1). A water injection pipe (3) is installed in the center of the filter cylinder (1). The water injection pipe (3) sends pressurized water into the vibrating membrane (2). A water purification pipe (4) is installed at the left end of the vibrating membrane (2), and a drain pipe (5) is installed at the right end of the vibrating membrane (2).

2. The internal flow-dividing structure of a vibrating diaphragm assembly according to claim 1, characterized in that: Multiple sets of threaded columns (11) are fixed around the inner side of the filter cylinder (1). A vibrating diaphragm (2) is vertically inserted into the threaded column (11). A buffer box (12) is installed at the top center of the filter cylinder (1). Connection ports (121) are opened at both the upper and lower ends of the buffer box (12). Multiple sets of irregularly shaped blocks (122) are fixed at the bottom of the buffer box (12).

3. The internal flow-dividing structure of a vibrating diaphragm assembly according to claim 1, characterized in that: A sealing column (13) is fixedly provided at the center of the bottom of the filter cylinder (1). The size of the sealing column (13) is fitted and sealed at the center of the bottom of the vibrating diaphragm (2). Two flow ring blocks (14) are fixedly provided around the side of the sealing column (13).

4. The internal flow-dividing structure of a vibrating diaphragm assembly according to claim 3, characterized in that: An overflow port (141) is opened on the side of each of the two sets of diversion ring blocks (14), and the top of the two sets of diversion ring blocks (14) contacts the bottom of the vibrating diaphragm (2).

5. The internal flow-dividing structure of a vibrating diaphragm assembly according to claim 2, characterized in that: The water injection pipe (3) is installed at the top center of the filter cylinder (1) via the flange (31) at the bottom end. The bottom end of the water injection pipe (3) extends into the buffer box (12). The bottom end of the buffer box (12) is also fixed with the water injection pipe (3). The bottom end of the water injection pipe (3) extends to the inner side of the center of the vibrating diaphragm (2).

6. The internal flow-dividing structure of a vibrating diaphragm assembly according to claim 1, characterized in that: The water purification pipe (4) is installed on the left side of the bottom end of the filter cylinder (1). The top end of the water purification pipe (4) extends upward to the left side of the inside of the vibrating diaphragm (2). The top end of the water purification pipe (4) is parallel to the vibrating diaphragm (2).

7. The internal flow-dividing structure of a vibrating diaphragm assembly according to claim 1, characterized in that: The drain pipe (5) is installed on the upper right side of the filter cylinder (1), and the bottom end of the drain pipe (5) extends to the right side inside the vibrating diaphragm (2). The bottom end of the drain pipe (5) is flush with the bottom end of the vibrating diaphragm (2).

Citation Information

Patent Citations

  • Novel board -like membrane guide plate of passageway formula MBR

    CN205710054U