Low-damping energy-saving planetary sand mixing device

CN224912156UActive Publication Date: 2026-10-30ZHENGZHOU AODA REFRACTORY CO LTD
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Patent Information

Application Number
CN202522639724.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-10-30
Estimated Expiration
2035-12-12

AI Technical Summary

Technical Problem

[0005]针对现有技术的不足,本实用新型提供了低阻尼节能型行星式混砂装置,可以解决砂料进入到混砂设备的料仓内部时,直接倒入,容易在设备的易在设备内部堆积,在搅拌时,局部砂量堆积较多,会导致堆积位置阻尼增大,影响搅拌混合的效率,能耗增加问题

Benefits of technology

1、通过对砂料分散的设置,可以避免砂料过滤时或混合时居中堆积,导致筛分效率和混合效率变低的情况发生,从而实现减小混合时的阻尼性,提高混合的效率,起到节能的效果。

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Abstract

The utility model relates to sand mixing device technical field, concretely relates to low damping energy -conserving type planetary sand mixing device, including frame, the inside fixedly connected with mixing bin of frame, one side fixedly connected with planetary reduction motor of frame, the inside rotation is connected with mixing paddle through bearing of mixing bin, the bottom of mixing bin is provided with the discharge gate, the top of mixing bin is provided with the distribution mechanism, the distribution mechanism includes support, bin, distribution mouth and camber, support fixedly connected at the back of mixing bin, bin fixedly connected in support one end, distribution mouth sets up at bin bottom, camber sets up in bin inside, the top port department of mixing bin is provided with screen cloth. The utility model discloses through to the setting of sand material dispersion, can avoid sand material filtration or mixing when central accumulation, lead to the condition of low screen separation efficiency and mixing efficiency to occur, thereby realizes the damping nature when mixing to reduce, improves the efficiency of mixing, plays the effect of energy -conserving.
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Description

Technical Field

[0001] This utility model relates to the technical field of sand mixing devices, specifically a low-damping energy-saving planetary sand mixing device. Background Technology

[0002] In industries such as casting, building materials, glass manufacturing, and composite materials, sand mixing is a key process that mixes manufactured sand, natural sand, and binders (such as resin, clay, water glass, etc.) in a certain proportion to form molding sand with certain uniformity and processing properties. Sand mixing equipment mostly adopts single-shaft spiral agitation, twin-shaft paddle agitation, or simple drum mixing.

[0003] When sand enters the hopper of the sand mixing equipment, it is poured in directly, which can easily cause it to accumulate inside the equipment. During mixing, the excessive amount of sand in some areas will increase the damping at the accumulation point, affecting the mixing efficiency and increasing energy consumption.

[0004] Therefore, a low-damping, energy-saving planetary sand mixing device is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a low-damping, energy-saving planetary sand mixing device. This device solves the problem that when sand is directly poured into the hopper of the sand mixing equipment, it tends to accumulate inside the equipment. During mixing, excessive sand accumulation in certain areas leads to increased damping at the accumulation points, affecting mixing efficiency and increasing energy consumption.

[0006] To achieve the above objectives, this utility model provides the following technical solution: It includes a frame, with a mixing chamber fixedly connected inside the frame. A planetary geared motor is fixedly connected to one side of the frame. A mixing paddle is rotatably connected inside the mixing chamber via bearings. A discharge port is provided at the bottom of the mixing chamber, and a distributing mechanism is provided at the top of the mixing chamber. The distributing mechanism includes a support, a hopper, a distributing port, and an arc surface. The support is fixedly connected to the back of the mixing chamber, the hopper is fixedly connected to one end of the support, the distributing port is located at the bottom of the hopper, the arc surface is located inside the hopper, and a screen is provided at the top port of the mixing chamber.

[0007] Preferably, the output end of the planetary geared motor is fixedly connected to one end of the mixing paddle, and the material dispensing ports are equidistantly distributed at the bottom of the hopper.

[0008] Preferably, a transmission mechanism is provided on the outside of the frame. The transmission mechanism includes a guide frame, a slider, a connecting rod, a slide groove, a drive motor, a turntable, and a first fixed column. The guide frame is fixedly connected to both sides of the frame, the slider is slidably connected inside the guide frame, the connecting rod is fixedly connected to the outside of the slider, the slide groove is opened through the outside of the connecting rod, the drive motor is fixedly connected to the outside of the mixing chamber, the turntable is fixedly connected to the output end of the drive motor, and the first fixed column is fixedly connected to the top of the turntable.

[0009] Preferably, the first fixing post is disposed inside the slide groove, and the inner wall of the slide groove is in contact with the outer wall of the first fixing post.

[0010] Preferably, the outer side of the slider is provided with a groove, and the inner wall of the groove is in contact with the outer wall of the guide frame.

[0011] Preferably, a limiting groove is provided at the connection between the guide frame and the mixing chamber, and the inner wall of the limiting groove is in contact with the outer wall of the slider.

[0012] Preferably, a second pin is fixedly connected to the bottom of the screen frame, a through groove is provided on the outer side of the slider, a second fixing post is fixed on both sides of the slider, a buckle is inserted through the through groove, a first pin is fixedly connected to the inner side of the buckle, and a clamping plate is fixedly connected to the outer side of the buckle.

[0013] Preferably, the second pin is slidably inserted into the inside of the slider, and the first pin is slidably inserted through the second pin.

[0014] Compared with the prior art, this utility model provides a low-damping, energy-saving planetary sand mixing device, which has the following beneficial effects: 1. By setting the sand dispersion, it is possible to avoid the sand from piling up in the middle during filtration or mixing, which would lead to a decrease in screening and mixing efficiency. This reduces the damping during mixing, improves mixing efficiency, and achieves energy saving.

[0015] 2. By screening the sand through a screen, larger pieces of sand are prevented from entering the mixing chamber and colliding with the mixing paddle, which could damage the mixing paddle. This provides better protection for the equipment and ensures that the mixed sand is more uniform.

[0016] 3. The quick-installation feature of the screen makes it easy to disassemble, clean, or replace screens with different aperture sizes, making operation more convenient. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the bottom structure of this utility model; Figure 3 This is a schematic diagram of the screen structure of this utility model; Figure 4 This is a schematic cross-sectional view of the hopper structure of this utility model; Figure 5 This is a schematic diagram of the slide groove structure of this utility model; Figure 6 This is a schematic diagram of the slider structure of this utility model.

[0018] In the diagram: 1. Frame; 2. Mixing chamber; 3. Planetary geared motor; 4. Mixing paddle; 5. Discharge port; 6. Support; 7. Hopper; 8. Distributor port; 9. Arc surface; 10. Screen; 11. Guide frame; 12. Slider; 13. Connecting rod; 14. Slide groove; 15. Drive motor; 16. Turntable; 17. First fixed column; 18. Through groove; 19. Second fixed column; 20. Buckle; 21. First pin; 22. Clamping plate; 23. Second pin. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0020] Please see Figure 1 - Figure 6 The low-damping energy-saving planetary sand mixing device in this embodiment includes a frame 1, a mixing chamber 2 fixedly connected inside the frame 1, a planetary geared motor 3 fixedly connected to one side of the frame 1, a mixing paddle 4 rotatably connected inside the mixing chamber 2 via bearings, a discharge port 5 at the bottom of the mixing chamber 2, and a material distribution mechanism at the top of the mixing chamber 2. The material distribution mechanism includes a support 6, a hopper 7, a material distribution port 8, and an arc surface 9. The support 6 is fixedly connected to the back of the mixing chamber 2, the hopper 7 is fixedly connected to one end of the support 6, the material distribution port 8 is located at the bottom of the hopper 7, the arc surface 9 is located inside the hopper 7, and a screen 10 is provided at the top port of the mixing chamber 2 for passage.

[0021] During use, the manufactured sand and natural sand to be mixed enter the silo 7 and are dispersed through the distribution port 8 inside the silo 7. After being filtered through the screen 10, they enter the mixing chamber 2 for stirring and mixing. The distribution port 8 is designed to prevent the sand from piling up in the middle during filtration or mixing, which would reduce the screening and mixing efficiency. By avoiding piling up, the damping during mixing is reduced, the mixing efficiency is improved, and energy saving is achieved.

[0022] Please see Figure 1 - Figure 6 The output end of the planetary geared motor 3 is fixedly connected to one end of the mixing paddle 4, and the material distribution ports 8 are evenly distributed at the bottom of the hopper 7.

[0023] To facilitate sand screening, a transmission mechanism is provided on the outside of the frame 1. The transmission mechanism includes a guide frame 11, a slider 12, a connecting rod 13, a chute 14, a drive motor 15, a turntable 16, and a first fixed column 17. The guide frame 11 is fixedly connected to both sides of the frame 1, the slider 12 is slidably connected inside the guide frame 11, the connecting rod 13 is fixedly connected to the outside of the slider 12, the chute 14 is opened through the outside of the connecting rod 13, the drive motor 15 is fixedly connected to the outside of the mixing chamber 2, the turntable 16 is fixedly connected to the output end of the drive motor 15, and the first fixed column 17 is fixedly connected to the top of the turntable 16.

[0024] The drive motor 15 drives the turntable 16 to rotate. With the setting of the first fixed column 17 and the slide 14, the connecting rod 13 and the slider 12 are driven to slide back and forth, thereby achieving the effect of screening sand. This avoids large sand from entering the mixing chamber 2 and colliding with the mixing paddle 4, which could damage the mixing paddle 4. This provides better protection for the equipment and ensures that the mixed sand is more uniform.

[0025] Please see Figure 1 - Figure 6 The first fixed post 17 is set inside the slide groove 14. The inner wall of the slide groove 14 is in contact with the outer wall of the first fixed post 17. The outer side of the slider 12 is provided with a groove. The inner wall of the groove is in contact with the outer wall of the guide frame 11. A limit groove is provided at the connection between the guide frame 11 and the mixing chamber 2. The inner wall of the limit groove is in contact with the outer wall of the slider 12.

[0026] To facilitate the replacement and cleaning of the screen 10, a second pin 23 is fixedly connected to the bottom of the screen frame of the screen 10. A through groove 18 is provided on the outer side of the slider 12. A second fixing post 19 is fixed on both sides of the slider 12. A buckle 20 is inserted through the through groove 18. A first pin 21 is fixedly connected to the inner side of the buckle 20. A clamping plate 22 is fixedly connected to the outer side of the buckle 20.

[0027] When installing the screen 10, the second pin 23 is inserted into the slider 12, and then the buckle 20 is slidably engaged inside the through groove 18. At this time, the first pin 21 slides through and inserts into the second pin 23 to install and fix the screen 10. The clamping plate 22 is engaged with the second fixing post 19, thereby fixing the buckle 20 a second time, further ensuring the stable installation of the screen 10. The quick installation setting of the screen 10 makes it easy to disassemble and clean it or replace it with a screen 10 of different aperture, making the operation more convenient.

[0028] Please see Figure 1 - Figure 6The second pin 23 is slidably inserted into the inside of the slider 12, and the first pin 21 is slidably inserted through the second pin 23.

[0029] The working principle of the above embodiments is as follows: When in use, the manufactured sand and natural sand to be mixed enter the silo 7 and are dispersed through the distribution port 8 inside the silo 7. After being filtered through the screen 10, they enter the mixing chamber 2 for stirring and mixing. The distribution port 8 is designed to prevent the sand from piling up in the middle during filtration or mixing, which would reduce the screening and mixing efficiency. By avoiding piling up, the damping during mixing is reduced, and the mixing efficiency is improved. The drive motor 15 drives the turntable 16 to rotate. With the setting of the first fixed column 17 and the slide 14, the connecting rod 13 and the slider 12 are driven to slide back and forth, thereby achieving the effect of screening sand. This avoids large sand from entering the mixing chamber 2 and colliding with the mixing paddle 4, which would damage the mixing paddle 4. This provides better protection for the equipment and ensures that the mixed sand is more uniform. When installing the screen 10, the second pin 23 is inserted into the slider 12, and then the buckle 20 is slidably engaged inside the through groove 18. At this time, the first pin 21 slides through and inserts into the second pin 23 to install and fix the screen 10. The clamping plate 22 is engaged with the second fixing post 19, thereby fixing the buckle 20 a second time, further ensuring the stable installation of the screen 10. The quick installation setting of the screen 10 makes it easy to disassemble and clean it or replace it with a screen 10 of different aperture, making the operation more convenient.

[0030] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A low-damping, energy-saving planetary sand mixing device, characterized in that: The device includes a frame (1), a mixing chamber (2) is fixedly connected inside the frame (1), a planetary gear motor (3) is fixedly connected to one side of the frame (1), a mixing paddle (4) is rotatably connected inside the mixing chamber (2) via a bearing, a discharge port (5) is provided at the bottom of the mixing chamber (2), and a material distribution mechanism is provided at the top of the mixing chamber (2). The material distribution mechanism includes a support (6), a hopper (7), a material distribution port (8), and an arc surface (9). The support (6) is fixedly connected to the back of the mixing chamber (2), the hopper (7) is fixedly connected to one end of the support (6), the material distribution port (8) is located at the bottom of the hopper (7), the arc surface (9) is located inside the hopper (7), and a screen (10) is provided at the top port of the mixing chamber (2).

2. The low-damping energy-saving planetary sand mixing device according to claim 1, characterized in that: The output end of the planetary geared motor (3) is fixedly connected to one end of the mixing paddle (4), and the material dispensing ports (8) are equidistantly distributed at the bottom of the hopper (7).

3. The low-damping energy-saving planetary sand mixing device according to claim 2, characterized in that: A transmission mechanism is provided on the outside of the frame (1). The transmission mechanism includes a guide frame (11), a slider (12), a connecting rod (13), a slide groove (14), a transmission motor (15), a turntable (16), and a first fixed column (17). The guide frame (11) is fixedly connected to both sides of the frame (1). The slider (12) is slidably connected inside the guide frame (11). The connecting rod (13) is fixedly connected to the outside of the slider (12). The slide groove (14) is opened through the outside of the connecting rod (13). The transmission motor (15) is fixedly connected to the outside of the mixing chamber (2). The turntable (16) is fixedly connected to the output end of the transmission motor (15). The first fixed column (17) is fixedly connected to the top of the turntable (16).

4. The low-damping energy-saving planetary sand mixing device according to claim 3, characterized in that: The first fixing post (17) is disposed inside the slide groove (14), and the inner wall of the slide groove (14) is in contact with the outer wall of the first fixing post (17).

5. The low-damping energy-saving planetary sand mixing device according to claim 3, characterized in that: The slider (12) has a groove on its outer side, and the inner wall of the groove is in contact with the outer wall of the guide frame (11).

6. The low-damping energy-saving planetary sand mixing device according to claim 3, characterized in that: A limiting groove is provided at the connection between the guide frame (11) and the mixing chamber (2), and the inner wall of the limiting groove is in contact with the outer wall of the slider (12).

7. The low-damping energy-saving planetary sand mixing device according to claim 3, characterized in that: The bottom of the screen frame of the screen (10) is fixedly connected to a second pin (23). A through groove (18) is opened through the outer side of the slider (12). A second fixing post (19) is fixed on both sides of the slider (12). A buckle (20) is inserted through the through groove (18). A first pin (21) is fixedly connected to the inner side of the buckle (20). A clamp plate (22) is fixedly connected to the outer side of the buckle (20).

8. The low-damping energy-saving planetary sand mixing device according to claim 7, characterized in that: The second pin (23) is slidably inserted into the inside of the slider (12), and the first pin (21) is slidably inserted through the second pin (23).