Efficient high viscosity paint mixing kneading device

Abstract

The utility model discloses efficient high viscosity paint mixes even kneading processing device, including processing bottom plate, the even mixing kneading jar body is installed on the processing bottom plate upper end, and the lateral installation of even mixing kneading jar body is located in the processing bottom plate upper end and is equipped with the adjusting lift rotary component, and the lower end of adjusting lift rotary component is equipped with the rotary control frame board, and the rotary control frame board is installed with the rotary mixing assembly, and the inside of adjusting lift rotary component includes the control box of installing in the processing bottom plate upper end, and the hydraulic lift rod is installed in the control box, and the output of hydraulic lift rod is equipped with the protection drive box body. The utility model has can realize multi -angle, multi -dimensional agitating, eliminates the corner dead angle of jar body, avoids the advantage that high viscosity material is layered because of settlement aggravation, and the mixing efficiency of kneading processing device is improved significantly.

Description

Technical Field

[0001] This utility model relates to the field of high viscosity paint processing technology, specifically to a high-efficiency high viscosity paint mixing and kneading processing device. Background Technology

[0002] The high-viscosity paint mixing and kneading processing device is a specialized piece of equipment used for stirring, mixing, and kneading high-viscosity paints. Its core function is to break up the agglomeration of high-viscosity materials through a specific mechanical structure and power system, so that different components can be fully integrated, and finally obtain paint products with uniform texture and consistent color.

[0003] Most traditional high-viscosity paint mixing and kneading processing devices rely on a stirring paddle in only one direction, which cannot achieve multi-angle and multi-dimensional stirring. High-viscosity materials are prone to forming dead corners in the tank, resulting in local materials not being fully kneaded, leading to problems such as uneven color and component stratification. At the same time, traditional stirring components are mostly planar rotation, which makes it difficult to drive the bottom material to turn up and blend with the upper material. The sedimentation caused by the gravity of the high-viscosity material itself will aggravate stratification, ultimately affecting the uniformity of the product. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency high-viscosity paint mixing and kneading processing device, which has the advantages of realizing multi-angle and multi-dimensional stirring, eliminating dead corners in the tank, and avoiding the intensified stratification of high-viscosity materials due to sedimentation, thus solving the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A high-efficiency, high-viscosity paint mixing and kneading processing device includes a processing base plate. A mixing and kneading tank is mounted on the upper end of the processing base plate. An adjusting lifting and rotating assembly is mounted on the side of the mixing and kneading tank on the upper end of the processing base plate. A rotating control frame plate is mounted on the lower end of the adjusting lifting and rotating assembly. A rotating mixing assembly is mounted on the rotating control frame plate. The adjusting lifting and rotating assembly includes a control box mounted on the upper end of the processing base plate. A hydraulic lifting rod is mounted inside the control box. A protective drive housing is mounted on the output end of the hydraulic lifting rod.

[0006] Preferably, a first servo motor is installed on the side of the lower end of the protective drive housing away from the mixing and kneading tank, and a main rotating rod is installed at the output end of the first servo motor.

[0007] It is worth noting that the first servo motor, as the core power source, has the characteristics of precise and controllable speed and stable output torque, and can adjust the stirring intensity according to the characteristics of high viscosity paint; however, it is necessary to check the tightness of the connection between the first servo motor and the main rotating rod to avoid loosening due to high load stirring.

[0008] Preferably, a drive pulley is installed on the outer side of the main rotating rod, a belt is driven to the outer side of the drive pulley, and a driven pulley is driven to the outer side of the belt.

[0009] It is worth noting that belt drives provide smooth operation and have a cushioning and shock absorption effect, which can reduce the impact of vibration on the equipment when mixing high-viscosity materials; however, it is necessary to check the belt tension. If it is too loose, it will slip and affect power transmission, while if it is too tight, it will aggravate belt wear.

[0010] Preferably, a driven lever is installed at the lower end of the driven pulley, and a linkage drum is installed at the lower end of the driven lever. The lower end of the linkage drum is connected to the upper end of the rotation control frame plate.

[0011] It is worth noting that the driven pulley receives power from the rotating rod and transmits it downwards. The linked rotating drum is connected to the rotating control frame plate, realizing the overall rotation of the rotating control frame plate and the stirring components below, thus expanding the stirring coverage area. However, it is necessary to ensure the coaxiality of the driven rod and the linked rotating drum to avoid eccentric rotation that could cause equipment vibration or component wear.

[0012] Preferably, a sealing top cover is installed at the lower end of the rotating control frame plate, and a sealing groove is opened on the lower end surface of the sealing top cover.

[0013] It is worth noting that the sealed top cover can seal the mixing and kneading tank, preventing high-viscosity paint from splashing and leaking during the stirring process, and also preventing external dust and impurities from contaminating the material; however, it is necessary to clean the sealing groove regularly to prevent residual paint from curing and affecting the sealing effect.

[0014] Preferably, a vertical rotating rod is installed at the center of the lower end of the sealing top cover, a threaded mixing ring is installed on the outside of the vertical rotating rod, multiple sets of stirring blades are installed on the outer wall of the vertical rotating rod, and an anti-sticking paddle is installed at the bottom of the side end of the vertical rotating rod.

[0015] It is worth noting that multiple sets of stirring blades increase the mixing contact area, enabling multi-angle shearing and mixing, and eliminating local dead zones; however, it is necessary to ensure that the angles of the threaded mixing rotor and the anti-sticking paddle are adapted to the material viscosity to avoid component deformation due to excessive resistance.

[0016] Preferably, the rotary mixing assembly includes a second servo motor installed inside the rotary control frame plate. A transverse rotating rod is installed on the outside of the output shaft of the second servo motor, and a rotary groove is formed through the lower end face of the rotary control frame plate and the interior of the sealing top cover.

[0017] It is worth noting that the second servo motor provides independent power for auxiliary stirring, forming a dual-power system with the first servo motor. The main and auxiliary stirring speeds can be adjusted separately to improve the synergistic mixing effect. However, it is necessary to coordinate the speed matching of the first and second servo motors to avoid material mixing disorder caused by excessive speed difference.

[0018] Preferably, a vertical auxiliary rotating rod is installed at the lower end of the horizontal rotating rod, and a side wall stirring plate is installed at the side end of the vertical auxiliary rotating rod.

[0019] It is worth noting that the side wall stirring plate is specifically designed to mix and knead the material near the side wall of the tank, solving the problem of dead corners on the side wall of traditional devices and avoiding uneven mixing caused by material sticking to the tank wall; however, it is important to ensure that the distance between the side wall stirring plate and the tank wall is appropriate to prevent scraping the tank wall or insufficient mixing due to excessive gap.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention integrates lifting and rotating functions through an adjustable lifting and rotating assembly. The height and angle of the rotating control frame and the lower stirring component can be flexibly adjusted. The lifting function facilitates opening the tank for adding, cleaning, or removing materials, and also causes the bottom material to flip upwards and mix with the upper material, preventing stratification. The rotating function expands the stirring range and improves the uniformity of material mixing, overcoming the limitations of traditional devices with fixed positions. The rotating mixing assembly is the core component for achieving uniform mixing and kneading of materials. Driven by an internal power system, the stirring structure rotates, providing sufficient stirring force and range for high-viscosity paints. Combined with the adjustable lifting and rotating assembly, a multi-dimensional, dead-angle-free mixing effect can be achieved, significantly improving the uniformity and quality of the paint. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention. Figure 2 This is a three-dimensional disassembled structural diagram of the protective drive housing of this utility model; Figure 3 This is a three-dimensional structural diagram of the stirring plate of this utility model; Figure 4 This is a three-dimensional structural diagram of the transverse rotating rod of this utility model; Figure 5 This is a three-dimensional structural diagram of the side wall stirring plate of this utility model.

[0022] Reference numerals: 1. Processing base plate; 2. Mixing and kneading tank; 5. Rotary control frame plate; 301. Control box; 302. Hydraulic lifting rod; 303. Protective drive box; 304. First servo motor; 305. Main rotating rod; 306. Driving pulley; 307. Belt; 308. Driven pulley; 309. Driven rotating rod; 310. Linked rotating drum; 311. Sealed top cover; 312. Sealing groove; 313. Vertical rotating rod; 314. Threaded mixing ring; 315. Stirring plate; 316. Anti-sticking paddle; 601. Second servo motor; 602. Horizontal rotating rod; 603. Rotating groove; 604. Vertical auxiliary rotating rod; 605. Side wall stirring plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] To address the limitation of existing technologies in achieving multi-angle and multi-dimensional agitation, the following technical solution is proposed. Please refer to [link / reference]. Figure 1-5 ; A high-efficiency, high-viscosity paint mixing and kneading processing device includes a processing base plate 1, a mixing and kneading tank 2 mounted on the upper end of the processing base plate 1, an adjusting lifting and rotating assembly mounted on the side of the mixing and kneading tank 2 on the upper end of the processing base plate 1, a rotating control frame plate 5 mounted on the lower end of the adjusting lifting and rotating assembly, a rotating mixing assembly mounted on the rotating control frame plate 5, and a control box 301 mounted inside the adjusting lifting and rotating assembly. A hydraulic lifting rod 302 is mounted inside the control box 301, a protective drive housing 303 is mounted on the output end of the hydraulic lifting rod 302, a first servo motor 304 is mounted on the lower end of the protective drive housing 303 away from the mixing and kneading tank 2, a main rotating rod 305 is mounted on the output end of the first servo motor 304, and a drive pulley 306 is mounted on the outer side of the main rotating rod 305. A belt 307 is connected to the outer side of pulley 306, and a driven pulley 308 is connected to the outer side of belt 307. A driven rod 309 is installed at the lower end of driven pulley 308, and a linkage drum 310 is installed at the lower end of driven rod 309. The lower end of linkage drum 310 is connected to the upper end of rotation control frame plate 5. A sealing top cover 311 is installed at the lower end of rotation control frame plate 5. A sealing groove 312 is opened on the lower end face of sealing top cover 311. A vertical rotating rod 313 is installed at the center of the lower end of sealing top cover 311. A threaded mixing ring 314 is installed on the outer side of vertical rotating rod 313. Multiple sets of stirring blades 315 are installed on the outer wall of vertical rotating rod 313. An anti-sticking paddle 316 is installed at the bottom of the side end of vertical rotating rod 313. Multiple sets of stirring blades 315 increase the stirring contact area, realize multi-angle shearing and mixing, and eliminate local dead corners.

[0025] The rotary mixing assembly includes a second servo motor 601 installed inside the rotary control frame plate 5. A horizontal rotating rod 602 is installed on the outside of the output shaft of the second servo motor 601. A rotary groove 603 is formed through the lower end face of the rotary control frame plate 5 and the interior of the sealing top cover 311. A vertical auxiliary rotating rod 604 is installed at the lower end of the horizontal rotating rod 602. A side wall stirring plate 605 is installed on the side end of the vertical auxiliary rotating rod 604. The side wall stirring plate 605 specifically mixes and kneads the material near the side wall of the tank 2, solving the problem of dead corners on the side wall of traditional devices.

[0026] Working principle: The processing base plate 1 provides stable support for the entire device; the mixing and kneading tank 2 is used to hold high-viscosity paint; the extension and retraction of the hydraulic lifting rod 302 can drive the protective drive box 303 and the components below to rise and fall, realizing the opening and closing of the sealed top cover 311 and the mixing and kneading tank 2 and the adjustment of the stirring depth; after the first servo motor 304 on the protective drive box 303 is started, it drives the main rotating rod 305 to rotate, the main rotating rod 305 drives the outer driving pulley 306 to rotate, the driving pulley 306 transmits to the driven pulley 308 through the belt 307, the driven pulley 308 drives the lower driven rod 309 and the linkage rotating drum 310 to rotate, and the linkage rotating drum 310 in turn drives the rotation control frame plate 5 and the components below to rotate as a whole; the sealed top cover 311 at the lower end of the rotation control frame plate 5 passes through the sealing groove 312 The mixing and kneading tank 2 is tightly fitted to achieve a seal and prevent material leakage. The vertical rotating rod 313 at the lower center of the sealing top cover 311 rotates with the rotation control frame plate 5. The threaded mixing ring 314 on its outer side pushes the bottom material upward through the spiral action. The multiple sets of stirring blades 315 on the outer wall perform multi-angle shearing and stirring of the material. The anti-sticking blades 316 at the bottom of the side scrape off the residual material at the bottom of the tank. At the same time, the second servo motor 601 in the rotation control frame plate 5 is started, driving the horizontal rotating rod 602 to rotate in the rotating groove 603. The horizontal rotating rod 602 drives the lower vertical auxiliary rotating rod 604. The side wall stirring plate 605 on the side of the vertical auxiliary rotating rod 604 stirs the material near the side wall of the tank. Finally, through the cooperation of multiple components, the high viscosity paint is fully mixed and kneaded without dead angles.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A high-efficiency, high-viscosity paint mixing and kneading processing device, comprising a processing base plate (1), characterized in that, The processing base plate (1) is equipped with a mixing and kneading tank (2) at its upper end. An adjusting lifting and rotating assembly is installed on the side of the mixing and kneading tank (2) at the upper end of the processing base plate (1). A rotating control frame plate (5) is installed at the lower end of the adjusting lifting and rotating assembly. A rotating mixing assembly is installed on the rotating control frame plate (5). The adjusting lifting and rotating assembly includes a control box (301) installed at the upper end of the processing base plate (1). A hydraulic lifting rod (302) is installed inside the control box (301). A protective drive box (303) is installed at the output end of the hydraulic lifting rod (302).

2. The high-efficiency high-viscosity paint mixing and kneading processing device according to claim 1, characterized in that, The first servo motor (304) is installed on the side of the lower end of the protective drive box (303) away from the mixing and kneading tank (2), and the main rotating rod (305) is installed at the output end of the first servo motor (304).

3. The high-efficiency high-viscosity paint mixing and kneading processing device according to claim 2, characterized in that, The main rotating rod (305) is equipped with a drive pulley (306) on its outer side, and a belt (307) is driven to the outer side of the drive pulley (306), and a driven pulley (308) is driven to the outer side of the belt (307).

4. The high-efficiency high-viscosity paint mixing and kneading processing device according to claim 3, characterized in that, The driven pulley (308) is equipped with a driven rod (309) at its lower end, and a linkage drum (310) is installed at the lower end of the driven rod (309). The lower end of the linkage drum (310) is connected to the upper end of the rotation control frame plate (5).

5. The high-efficiency high-viscosity paint mixing and kneading processing device according to claim 4, characterized in that, The lower end of the rotating control frame plate (5) is equipped with a sealing top cover (311), and a sealing groove (312) is provided on the lower end face of the sealing top cover (311).

6. The high-efficiency high-viscosity paint mixing and kneading processing device according to claim 5, characterized in that, A vertical rotating rod (313) is installed at the center of the lower end of the sealing top cover (311). A threaded mixing ring (314) is installed on the outside of the vertical rotating rod (313). Multiple sets of stirring plates (315) are installed on the outer wall of the vertical rotating rod (313). An anti-sticking paddle (316) is installed at the bottom of the side end of the vertical rotating rod (313).

7. The high-efficiency high-viscosity paint mixing and kneading processing device according to claim 5, characterized in that, The rotary mixing assembly includes a second servo motor (601) installed inside the rotary control frame (5). A transverse rotating rod (602) is installed on the outside of the output shaft of the second servo motor (601). A rotary groove (603) is provided through the lower end face of the rotary control frame (5) and the interior of the sealing top cover (311).

8. The high-efficiency high-viscosity paint mixing and kneading processing device according to claim 7, characterized in that, A vertical auxiliary rotating rod (604) is installed at the lower end of the horizontal rotating rod (602), and a side wall stirring plate (605) is installed at the side end of the vertical auxiliary rotating rod (604).

Images