Formulation base mixing apparatus

CN224912184UActive Publication Date: 2026-10-30FULAN AGRI TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202522505893.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-26
Publication Date
2026-10-30
Estimated Expiration
2035-11-26

AI Technical Summary

Technical Problem

一旦结块,不仅会影响基质的整体疏松度和透气性,还会对后续植物根系的生长发育造成阻碍,当前,大多数配方基质混合装置的功能较为单一,在传统混合过程中,仅靠搅拌难以有效打破这些结块;同时在面对不同密度、不同特性的原料时,很难实现全方位、多层次的均匀混合,导致混合后的基质成分分布不均,影响产品质量的稳定性

Benefits of technology

(一)、本实用新型当混合管转动时,混合管带动支撑管转动,支撑管又带动混合叶片组转动,混合叶片组对混合罐内的物料进行搅拌混合,同时,外部气源向混合管输送气体,气体通过混合管进入各支撑管,并从支撑管的另一端排出,对混合罐内的物料进行曝气,从而达到进一步促进物料的翻动和混合,同时有助于打破物料中的结块和混合罐上的板结,使物料混合得更加均匀。

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Abstract

The utility model belongs to the technical field of mixing device, concretely relates to a formula matrix mixing device, the new type includes: support seat and horizontal setting on the support seat's mixing jar, mixing pipe, through the mixing jar and with the mixing jar bearing connection, one end of mixing pipe is adapted to with outside gas source intercommunication, a plurality of pairs of setting on the support pipe of mixing pipe, the one end of each support pipe is connected with mixing pipe, mixing vane group is connected with corresponding support pipe, this formula matrix mixing device passes through the rotation mixing pipe, and the support pipe and mixing vane group are driven by mixing pipe and rotate, and mixing vane group stirs and mixes the material in the mixing jar, simultaneously, outside gas source transports gas to the mixing pipe, and the gas enters each support pipe through the mixing pipe, and is discharged from the other end of support pipe, and the material in the mixing jar is aerated, thereby further promoting the material to turn over and mix, and at the same time, it is helpful to break the lump in the material and the hardening on the mixing jar, so that the material is mixed more evenly.
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Description

Technical Field

[0001] This utility model belongs to the field of mixing device technology, and specifically relates to a mixing device for a formulation matrix. Background Technology

[0002] The formula substrate is a special material made by mixing various raw materials such as peat moss, perlite, vermiculite, and organic fertilizer in a specific ratio. It is widely used in modern agriculture, horticulture and other fields.

[0003] Substrate materials such as peat moss and soil are prone to clumping and compaction after being mixed with organic fertilizer. Once clumped, it not only affects the overall looseness and aeration of the substrate, but also hinders the subsequent growth and development of plant roots. Currently, most formulation substrate mixing devices have relatively simple functions. In the traditional mixing process, stirring alone is insufficient to effectively break up these clumps. At the same time, when faced with raw materials of different densities and properties, it is difficult to achieve comprehensive and multi-layered uniform mixing, resulting in uneven distribution of substrate components after mixing and affecting the stability of product quality.

[0004] Therefore, in order to solve the above problems, it is necessary to design a mixing device for the formulation matrix. Utility Model Content

[0005] The purpose of this invention is to provide a mixing device for formulation matrix to solve the technical problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides a mixing device for a formulation matrix, comprising: Support base and mixing tank horizontally mounted on the support base; A mixing pipe passes through the mixing tank and is connected to the mixing tank's bearings; wherein One end of the mixing pipe is adapted to be connected to an external gas source; Several pairs of support tubes are set on the mixing tube, with one end of each support tube connected to the mixing tube; The hybrid blade assembly is connected to the corresponding support pipe. The mixing pipe is adapted to drive the mixing blade assembly to rotate through each support pipe during rotation, so as to mix the materials in the mixing tank; The mixing pipe is adapted to deliver gas supplied by an external gas source to each support pipe and discharge it from the other end of the support pipe to aerate the material in the mixing tank.

[0007] Furthermore, one end of the mixing tube is connected to a rotary joint; wherein The other end of the rotary joint is adapted to be connected to an external air source; and A fixing seat is fitted on the outer side of the rotary joint; The mixing tank is provided with a support plate on its side; The fixing seat is mounted on the support plate.

[0008] Furthermore, each pair of support tubes is equidistantly arranged on the mixing tube; wherein Each pair of support tubes is disposed on both sides of the mixing tube; and Each pair of adjacent support tubes is arranged in a cross shape; The hybrid blade assembly comprises: at least two pairs of ribbon-type helical blades; wherein Each pair of said ribbon-shaped helical blades has opposite helical directions; and The helical diameter of each pair of ribbon helical blades gradually decreases; Each of the aforementioned ribbon-type helical blades is connected to each of the support pipes.

[0009] Furthermore, a geared motor is provided on the support base; wherein The output end of the geared motor is connected to the other end of the mixing tube; and The geared motor is suitable for driving the mixing tube to rotate.

[0010] Furthermore, the top of the mixing tank is connected to a feed pipe; The other end of the feed pipe is covered with a sealing cap; wherein The sealing cap is movably connected to the feed pipe; The bottom of the mixing tank is connected to a discharge pipe; A valve is connected to the bottom of the discharge pipe.

[0011] Furthermore, the top of the mixing tank is provided with an exhaust pipe; wherein The other end of the exhaust pipe is adapted to be connected to an exhaust gas treatment device.

[0012] The beneficial effects of this utility model are: (I) When the mixing pipe rotates, the mixing pipe drives the support pipe to rotate, and the support pipe drives the mixing blade assembly to rotate. The mixing blade assembly stirs and mixes the material in the mixing tank. At the same time, an external air source supplies gas to the mixing pipe. The gas enters each support pipe through the mixing pipe and is discharged from the other end of the support pipe, aerating the material in the mixing tank. This further promotes the turning and mixing of the material, and helps to break up lumps in the material and caking on the mixing tank, making the material more evenly mixed.

[0013] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0014] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 The three-dimensional representation of the preferred embodiment of this utility model. Figure 1 ; Figure 2 The three-dimensional representation of the preferred embodiment of this utility model. Figure 2 ; Figure 3 This is a perspective view of a preferred embodiment of the hybrid blade assembly of this utility model; Figure 4 The three-dimensional representation of the preferred embodiment of this utility model. Figure 3 .

[0017] In the picture: Support base 1, mixing tank 2, feed pipe 201, discharge pipe 202, exhaust pipe 203, mixing pipe 3, support pipe 4, mixing blade assembly 5, belt spiral blade 501, rotary joint 6, fixed base 7, support plate 8, geared motor 9, sealing cover 10, valve 11. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1

[0019] like Figures 1 to 4 As shown, this embodiment provides a mixing device for a formulation matrix, comprising: A support base 1 and a mixing tank 2 horizontally mounted on the support base 1; a mixing pipe 3, penetrating the mixing tank 2 and connected to a bearing of the mixing tank 2; wherein one end of the mixing pipe 3 is adapted to communicate with an external gas source; several pairs of support pipes 4 mounted on the mixing pipe 3, each support pipe 4 having one end connected to the mixing pipe 3; a mixing blade assembly 5, connected to a corresponding support pipe 4; the mixing pipe 3 is adapted to drive the mixing blade assembly 5 to rotate through each support pipe 4 during rotation, so as to mix the materials in the mixing tank 2; the mixing pipe 3 is adapted to deliver gas supplied by an external gas source to each support pipe 4 and discharge it from the other end of the support pipe 4, so as to clean the mixing tank. The material in tank 2 is aerated; the mixing pipe 3 is installed to drive the support pipe 4 and the mixing blade assembly 5 to rotate when rotating, so as to achieve the mixing of the material; on the other hand, it serves as a conveying pipe to deliver gas from an external air source to each support pipe 4 and discharge it from the support pipe 4; the external air source is, but is not limited to, an air pump; the mixing pipe 3 is not limited to being connected to an external air source, but can also be connected to a water pump to deliver clean water to the mixing tank 2 to clean the inner wall of the mixing tank 2; the support pipe 4 is installed to deliver gas to the mixing tank 2 and to support the mixing blade assembly 5.

[0020] In this embodiment, when the mixing pipe 3 rotates, it drives the support pipe 4 to rotate, and the support pipe 4 drives the mixing blade assembly 5 to rotate. The mixing blade assembly 5 stirs and mixes the material in the mixing tank 2. At the same time, an external air source supplies gas to the mixing pipe 3. The gas enters each support pipe 4 through the mixing pipe 3 and is discharged from the other end of the support pipe 4, aerating the material in the mixing tank 2. This further promotes the turning and mixing of the material, and helps to break up lumps in the material and caking on the mixing tank 2, making the material more evenly mixed.

[0021] One end of the mixing pipe 3 is connected to a rotary joint 6; the other end of the rotary joint 6 is adapted to communicate with an external gas source; and a fixing seat 7 is sleeved on the outside of the rotary joint 6; a support plate 8 is provided on the side of the mixing tank 2; the fixing seat 7 is set on the support plate 8; since the mixing pipe 3 needs to rotate to drive the support pipe 4 and the mixing blade assembly 5 to rotate, the ordinary fixed connection method cannot meet this dynamic gas transportation requirement. By setting the rotary joint 6, the gas can be sealed and transmitted in the rotating state of the mixing pipe 3, ensuring the normal realization of the aeration function; since the rotary joint 6 needs to connect the mixing pipe 3 and the external gas source, it will be subjected to a certain force and vibration during operation. By setting the fixing seat 7 and the support plate 8, the rotary joint 6 is stably fixed on the support plate 8 to prevent the rotary joint 6 from shaking or shifting, thereby ensuring the stability of gas transportation.

[0022] Each pair of support tubes 4 is equidistantly arranged on the mixing tube 3; each pair of support tubes 4 is located on both sides of the mixing tube 3; and adjacent pairs of support tubes 4 are arranged in a cross shape; the mixing blade group 5 includes: at least two pairs of ribbon-type helical blades 501; wherein the helical directions of each pair of ribbon-type helical blades 501 are opposite; and the helical diameter of each pair of ribbon-type helical blades 501 gradually decreases; each ribbon-type helical blade 501 is connected to each support tube 4; wherein by equidistantly arranging each pair of support tubes 4 on the mixing tube 3 and by arranging each pair of support tubes 4 on both sides of the mixing tube 3, the power transmitted by each support tube 4 can be evenly distributed when the mixing tube 3 rotates. This ensures that the mixing force of the mixing blade assembly 5 is relatively consistent in all areas of the mixing tank 2, achieving uniform mixing of the material throughout the mixing tank 2 and avoiding local over- or under-mixing. The adjacent pairs of support pipes 4 are arranged in a cross shape to provide stable support for each ribbon-type spiral blade 501. The opposite spiral directions of each pair of ribbon-type spiral blades 501 prevent the existence of mixing "dead zones" and improve the mixing effect. The gradually decreasing spiral diameter of each pair of ribbon-type spiral blades 501 allows for finer mixing and agitation of the material, ensuring that the material in all locations within the mixing tank 2 is fully mixed and improving the uniformity of the mixture.

[0023] The support base 1 is provided with a reduction motor 9; wherein the output end of the reduction motor 9 is connected to the other end of the mixing tube 3; and the reduction motor 9 is adapted to drive the mixing tube 3 to rotate; wherein the rotation speed of the mixing tube 3 is changed by setting the reduction motor 9.

[0024] The top of the mixing tank 2 is connected to a feed pipe 201; the other end of the feed pipe 201 is covered with a sealing cap 10; wherein the sealing cap 10 is movably connected to the feed pipe 201; the bottom of the mixing tank 2 is connected to a discharge pipe 202; the bottom of the discharge pipe 202 is connected to a valve 11; wherein the feed pipe 201 is provided so that the operator can pour the raw materials of various formula matrices into the mixing tank 2; wherein the sealing cap 10 is provided so that the mixing tank 2 can be sealed; wherein the sealing cap 10 is movably connected to the feed pipe 201 so that the feed port of the feed pipe 201 can be opened and closed; wherein the valve 11 is, but is not limited to, a butterfly valve or a gate valve so as to facilitate discharge.

[0025] The top of the mixing tank 2 is equipped with an exhaust pipe 203; the other end of the exhaust pipe 203 is adapted to be connected to the waste gas treatment equipment; during the mixing process, incompletely decomposed organic fertilizer may produce gases such as methane and hydrogen sulfide that are harmful to plant roots. Gas is supplied to the mixing tank 2 through the mixing pipe 3 and the support pipe 4 to squeeze the harmful gases out of the exhaust pipe 203 to the waste gas treatment equipment for treatment, which not only ensures the pressure inside the mixing tank 2, but also discharges the harmful gases, reducing the risk of safety accidents.

[0026] All the devices selected in this application (parts whose specific structures are not specified) are general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0027] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A mixing device for a formulation matrix, characterized in that, include: Support base (1) and mixing tank (2) horizontally set on support base (1); A mixing pipe (3) passes through the mixing tank (2) and is connected to the bearing of the mixing tank (2); wherein One end of the mixing pipe (3) is adapted to be connected to an external gas source; Several pairs of support pipes (4) are set on the mixing pipe (3), and one end of each support pipe (4) is connected to the mixing pipe (3); The hybrid blade assembly (5) is connected to the corresponding support tube (4); The mixing pipe (3) is adapted to drive the mixing blade assembly (5) to rotate through each support pipe (4) during rotation, so as to mix the materials in the mixing tank (2); The mixing pipe (3) is adapted to deliver gas from an external gas source to each support pipe (4) and discharge it from the other end of the support pipe (4) to aerate the material in the mixing tank (2).

2. The mixing apparatus for the formulation matrix as described in claim 1, characterized in that, One end of the mixing tube (3) is connected to a rotary joint (6); wherein The other end of the rotary joint (6) is adapted to be connected to an external air source; and A fixing seat (7) is fitted on the outside of the rotary joint (6); The mixing tank (2) is provided with a support plate (8) on its side; The fixing seat (7) is mounted on the support plate (8).

3. The mixing apparatus for the formulation matrix as described in claim 2, characterized in that, Each pair of support tubes (4) is equidistantly arranged on the mixing tube (3); wherein Each pair of support tubes (4) is disposed on both sides of the mixing tube (3); as well as Each pair of adjacent support tubes (4) is arranged in a cross shape; The mixed blade assembly (5) includes at least two pairs of ribbon-type helical blades (501). in Each pair of said ribbon-shaped helical blades (501) has opposite helical directions; and The spiral diameter of each pair of the ribbon-type spiral blades (501) gradually decreases; Each of the aforementioned ribbon-type helical blades (501) is connected to each of the support tubes (4).

4. The mixing apparatus for the formulation matrix as described in claim 3, characterized in that, The support base (1) is equipped with a geared motor (9); wherein The output end of the geared motor (9) is connected to the other end of the mixing tube (3); and The geared motor (9) is suitable for driving the mixing tube (3) to rotate.

5. The mixing apparatus for the formulation matrix as described in claim 4, characterized in that, The top of the mixing tank (2) is connected to a feed pipe (201). The other end of the feed pipe (201) is covered with a sealing cap (10); wherein The sealing cap (10) is movably connected to the feed pipe (201); The bottom of the mixing tank (2) is connected to a discharge pipe (202). A valve (11) is connected to the bottom of the discharge pipe (202).

6. The mixing apparatus for the formulation matrix as described in claim 5, characterized in that, The mixing tank (2) is equipped with an exhaust pipe (203) at its top; wherein The other end of the exhaust pipe (203) is adapted to be connected to an exhaust gas treatment device.