A glue mixing device for plywood production
Patent Information
- Application Number
- CN202522425563.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-15
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-15
AI Technical Summary
[0003]然而,现有的调胶装置多采用固定搅拌箱配合单向旋转搅拌桨的结构,搅拌桨与箱体内壁之间的死角区域较多,在搅拌过程中物料易出现局部堆积、团聚结块的现象,混合效果较差
[0012]本实用新型优点在于,通过混合组件的设置,能够利用伺服电机驱动主动齿轮同步带动从动齿轮和旋转块内的齿牙啮合传动,使U形搅拌桨与搅拌箱实现反向旋转运动,通过搅拌箱整体旋转带动胶料在调胶腔内大范围翻转流动,避免局部堆积,而通过U形搅拌桨反向旋转对物料进行剪切、打散与对流混合,打破团聚,从而提高混合效果,其次通过透明塑料板的设置,便于工作人员对调胶腔内部物料的观察。
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Figure CN224912226U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of glue preparation devices, specifically a glue preparation device for plywood production. Background Technology
[0002] In the production of plywood, adhesive preparation is one of the key processes, directly affecting the bonding quality and the performance of the finished product. The adhesive preparation process typically involves mixing the adhesive (such as urea-formaldehyde resin) with a curing agent and fillers (such as flour or wood flour) in a specific ratio and stirring thoroughly to ensure the adhesive has good flowability and bonding strength.
[0003] However, most existing mixing devices use a fixed mixing box with a unidirectional rotating mixing paddle. There are many dead zones between the mixing paddle and the inner wall of the box, and the material is prone to local accumulation and agglomeration during the mixing process, resulting in poor mixing effect. Utility Model Content
[0004] This invention aims to address the shortcomings of the prior art by providing a glue mixing device for plywood production. To solve the aforementioned problems, the mixing components enable the U-shaped stirring paddle and the mixing box to rotate in opposite directions. The overall rotation of the mixing box causes the glue to tumble and flow extensively within the mixing chamber, preventing local accumulation. Meanwhile, the U-shaped stirring paddle rotates in the opposite direction to shear, disperse, and convect the material, breaking up agglomerates and thus improving the mixing effect.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a glue mixing device for plywood production, comprising: a base, a support plate fixedly installed on the top of the base, and a mixing tank provided on one side of the support plate; and a mixing assembly disposed between the base and the mixing tank, the mixing assembly comprising: a servo motor, a drive gear, a driven gear, a rotating block, a rotating rod, and a U-shaped stirring paddle.
[0006] Preferably, an annular limiting groove is provided on one side of the support plate, and a limiting ring is fixedly connected to one side of the mixing tank, with the limiting ring slidably connected to the annular limiting groove.
[0007] Preferably, a controller is installed on one side of the base, a transparent plastic plate is installed on one side of the mixing tank, a feed pipe is fixedly connected to the top of the mixing tank, a feed pipe cap is provided on the top of the feed pipe, and a discharge pipe is connected to the bottom of the mixing tank, a discharge pipe cap is provided on the top of the discharge pipe.
[0008] Preferably, the feed pipe has an external thread on its outer side, the feed pipe cap has an internal thread at its bottom that mates with the external thread on the outer side of the feed pipe, the discharge pipe has an external thread on its outer side, the discharge pipe cap has an internal thread at its top that mates with the external thread on the discharge pipe, the discharge pipe and the discharge pipe cap are threadedly connected, the feed pipe and the feed pipe cap are threadedly connected, and a sealing rubber ring is fixedly installed at one end of both the discharge pipe and the feed pipe.
[0009] Preferably, the mixing tank has a mixing chamber inside, a servo motor is fixedly installed on one side of the support plate, one end of the servo motor is driven by a drive gear through a rotating shaft, a rotating block is fixedly installed on one side of the mixing tank, a slot is opened on one side of the rotating block, a driven gear is meshed with the top of the drive gear, a rotating rod is fixedly connected to one side of the driven gear, one end of the rotating rod extends into the mixing chamber and is connected to the mixing tank through a bearing, and a controller is fixedly installed on one side of the base.
[0010] Preferably, a plurality of teeth are fixedly connected inside the groove, the drive gear meshes with the teeth inside the groove, and a U-shaped stirring paddle is fixedly connected to the outside of the rotating rod.
[0011] This utility model provides a glue mixing device for plywood production, which has the following beneficial effects:
[0012] The advantages of this invention are that, through the setting of the mixing components, the servo motor can drive the active gear to synchronously drive the driven gear and the teeth meshing transmission in the rotating block, so that the U-shaped stirring paddle and the mixing box can rotate in opposite directions. The overall rotation of the mixing box causes the adhesive to tumble and flow in a large range in the mixing chamber, avoiding local accumulation. The U-shaped stirring paddle rotates in opposite directions to shear, disperse and convect the material, breaking up agglomerates and thus improving the mixing effect. Secondly, the transparent plastic plate makes it easy for staff to observe the material inside the mixing chamber. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0014] Figure 2 This is a cross-sectional view of the overall structure of this utility model.
[0015] Figure 3 This is a cross-sectional schematic diagram of the overall structure of this utility model.
[0016] Figure 4 This is a schematic diagram of the support plate structure of this utility model.
[0017] Figure 5 For the present utility model Figure 2 Enlarged view of point A.
[0018] Figure 1-5 Components: 1. Base; 101. Support plate; 102. Annular limiting groove; 2. Mixing tank; 201. Transparent plastic plate; 202. Mixing cavity; 203. Limiting ring; 3. Servo motor; 301. Drive gear; 302. Driven gear; 303. Rotating block; 304. Groove; 305. Rotating rod; 306. U-shaped stirring paddle; 4. Feed pipe; 401. Feed pipe cover; 5. Discharge pipe; 501. Discharge pipe cover; 6. Controller. Detailed Implementation
[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0020] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0021] This application provides a glue mixing device for plywood production. This device, through the arrangement of the mixing components, enables the U-shaped stirring paddle and the mixing tank to rotate in opposite directions. The overall rotation of the mixing tank causes the glue material to tumble and flow extensively within the mixing chamber, preventing localized accumulation. The counter-rotating U-shaped stirring paddle shears, disperses, and convects the material, breaking up agglomerates and improving the mixing effect. The glue mixing device for plywood production will be described in detail below. It should be noted that the order of description of the following embodiments is not intended to limit the preferred order of the embodiments.
[0022] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0023] Please see Figure 1-5In this embodiment, a glue mixing device for plywood production is provided, including: a base 1, a support plate 101 fixedly installed on the top of the base 1, and a mixing tank 2 provided on one side of the support plate 101; a mixing component disposed between the base 1 and the mixing tank 2, the mixing component including: a servo motor 3, a drive gear 301, a driven gear 302, a rotating block 303, a rotating rod 305, and a U-shaped stirring paddle 306.
[0024] The mixing components allow the servo motor 3 to drive the active gear 301 to synchronously drive the driven gear 302 and the gear meshing transmission within the rotating block 303, enabling the U-shaped stirring paddle 306 and the mixing tank 2 to rotate in opposite directions. The overall rotation of the mixing tank 2 causes the adhesive to tumble and flow extensively within the mixing chamber 202, preventing local accumulation. The U-shaped stirring paddle 306 rotates in the opposite direction to shear, disperse, and convect the material, breaking up agglomerates and improving the mixing effect. Furthermore, the transparent plastic plate 201 facilitates the observation of the material inside the mixing chamber by the staff.
[0025] The support plate 101 has an annular limiting groove 102 on one side, and a limiting ring 203 is fixedly connected to one side of the mixing tank 2. The limiting ring 203 is slidably connected to the annular limiting groove 102. The setting of the limiting ring 203 and the annular limiting groove 102 can improve the stability of the mixing tank 2 when it rotates.
[0026] The base 1 has a controller 6 installed on one side, the mixing tank 2 has a transparent plastic plate 201 installed on one side, the mixing tank 2 has a feed pipe 4 fixedly connected to the top, the feed pipe 4 has a feed pipe cap 401 at the top, the mixing tank 2 has a discharge pipe 5 connected to the bottom, the discharge pipe 5 has a discharge pipe cap 501 at the top; the feed pipe 4 has an external thread on the outside, the feed pipe cap 401 has an internal thread at the bottom that matches the external thread on the outside of the feed pipe 4, the discharge pipe 5 has an external thread on the outside, the discharge pipe cap 501 has an internal thread at the top that matches the external thread on the discharge pipe 5, the discharge pipe 5 and the discharge pipe cap 501 are threadedly connected, the feed pipe 4 and the feed pipe cap 401 are threadedly connected, and a sealing rubber ring is fixedly installed at one end of both the discharge pipe 5 and the feed pipe 4.
[0027] When mixing materials, the servo motor 3 is started, which drives the drive gear 301 to rotate clockwise, thereby driving the driven gear 302 to rotate counterclockwise, and driving the rotating block 303 to rotate clockwise. At this time, the clockwise rotating mixing box 2 can cause the materials to tumble inside the mixing chamber 202, while the counterclockwise rotating U-shaped stirring paddle 306 will stir the materials inside the mixing chamber 202, thereby improving the mixing effect of the materials.
[0028] The mixing tank 2 has a mixing chamber 202 inside. A servo motor 3 is fixedly installed on one side of the support plate 101. One end of the servo motor 3 is driven by a drive gear 301 through a rotating shaft. A rotating block 303 is fixedly installed on one side of the mixing tank 2. A slot 304 is opened on one side of the rotating block 303. A driven gear 302 is meshed with the top of the drive gear 301. A rotating rod 305 is fixedly connected to one side of the driven gear 302. One end of the rotating rod 305 extends into the mixing chamber 202 and is connected to the mixing tank 2 through a bearing. A controller 6 is fixedly installed on one side of the base 1. Multiple teeth are fixedly connected inside the slot 304. The drive gear 301 meshes with the teeth inside the slot 304. A U-shaped stirring paddle 306 is fixedly connected to the outside of the rotating rod 305.
[0029] When it is necessary to mix the adhesive, the user can turn the feed pipe cap 401 on the top of the mixing tank 2 to open the feed pipe 4. Then, according to the ratio, the adhesive and flour are poured into the mixing chamber 202, and the feed pipe cap 401 is turned back to the top of the feed pipe 4 to complete the addition of materials.
[0030] Once the materials are mixed evenly, the servo motor 3 can be turned off by the controller 6, and the discharge pipe 5 on the outside of the mixing tank 2 can be rotated to a suitable position by the servo motor 3. Then, the discharge pipe cover 501 can be unscrewed to discharge the materials inside.
[0031] The working principle is as follows:
[0032] In use, servo motor 3 uses a built-in encoder to detect the position and speed of the rotating shaft in real time and transmits the feedback signal to the driver. The driver compares the actual value with the control command and uses a closed-loop control algorithm to dynamically adjust the motor's current and torque, thereby precisely controlling the rotation angle and speed. When the target position is reached, the system continues to monitor the position deviation. Once an external force causes the deviation, the driver immediately outputs a reverse torque to pull the rotating shaft back to its original position, achieving electronic locking of the rotating shaft. This feedback-based closed-loop control mechanism enables servo motor 3 to move precisely and maintain a stable position. In addition, since the rotation angle and speed control of servo motor 3 and the electronic locking of rotation are mature and conventional technologies, they will not be described in detail.
[0033] When mixing is required, the user can unscrew the feed pipe cap 401 at the top of the mixing tank 2 to open the feed pipe 4. Then, according to the ratio, the glue and flour are poured into the mixing chamber 202, and the feed pipe cap 401 is screwed back to the top of the feed pipe 4 to complete the addition of materials. Next, the servo motor 3 is started by the controller 6. Since the drive gear 301 is meshed with the teeth inside the driven gear 302 and the rotating block 303, when the servo motor 3 is started, it will drive the drive gear 301 to rotate clockwise, thereby driving the driven gear 302 to rotate counterclockwise, and driving the rotating block 303 to rotate clockwise. At this time, the clockwise rotation of the mixing tank 2 can cause the materials to tumble inside the mixing chamber 202, while the counterclockwise rotation of the U-shaped stirring paddle 306 will stir the materials inside the mixing chamber 202, thereby improving the mixing effect of the materials.
[0034] In addition, the transparent plastic plate 201 makes it easy for staff to observe the materials inside the mixing chamber 202. After the materials are mixed evenly, the servo motor 3 can be turned off by the controller 6, and the discharge pipe 5 on the outside of the mixing tank 2 can be rotated to a suitable position by the servo motor 3. Then the discharge pipe cover 501 can be unscrewed to discharge the materials inside.
[0035] The control program involved in this utility model can be implemented by those skilled in the art based on the same or similar principles in the prior art, and this part is not the innovation of this utility model.
[0036] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0037] The above provides a detailed description of a glue mixing device for plywood production provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A glue mixing device for plywood production, characterized in that, include: A base (1) is provided, and a support plate (101) is fixedly installed on the top of the base (1). A mixing tank (2) is provided on one side of the support plate (101). A mixing assembly is provided between the base (1) and the mixing tank (2), the mixing assembly including: a servo motor (3), a drive gear (301), a driven gear (302), a rotating block (303), a rotating rod (305), and a U-shaped stirring paddle (306).
2. The adhesive mixing device for plywood production according to claim 1, characterized in that, The support plate (101) has an annular limiting groove (102) on one side, and a limiting ring (203) is fixedly connected to one side of the mixing tank (2). The limiting ring (203) is slidably connected to the annular limiting groove (102).
3. The adhesive mixing device for plywood production according to claim 1, characterized in that, A controller (6) is installed on one side of the base (1), a transparent plastic plate (201) is installed on one side of the mixing tank (2), a feed pipe (4) is fixedly connected to the top of the mixing tank (2), a feed pipe cap (401) is provided on the top of the feed pipe (4), and a discharge pipe (5) is connected to the bottom of the mixing tank (2), a discharge pipe cap (501) is provided on the top of the discharge pipe (5).
4. The adhesive mixing device for plywood production according to claim 3, characterized in that, The feed pipe (4) has an external thread on its outer side, and the feed pipe cap (401) has an internal thread at the bottom that matches the external thread on the outer side of the feed pipe (4). The discharge pipe (5) has an external thread on its outer side, and the discharge pipe cap (501) has an internal thread at the top that matches the external thread on the discharge pipe (5). The discharge pipe (5) and the discharge pipe cap (501) are threaded together, and the feed pipe (4) is threaded together with the feed pipe cap (401). Both the discharge pipe (5) and the feed pipe (4) are fixedly fitted with sealing rubber rings at one end.
5. The adhesive mixing device for plywood production according to claim 1, characterized in that, The mixing tank (2) has a glue-mixing chamber (202) inside. A servo motor (3) is fixedly installed on one side of the support plate (101). One end of the servo motor (3) is driven by a drive gear (301) through a rotating shaft. A rotating block (303) is fixedly installed on one side of the mixing tank (2). A slot (304) is opened on one side of the rotating block (303). A driven gear (302) is meshed with the top of the drive gear (301). A rotating rod (305) is fixedly connected to one side of the driven gear (302). One end of the rotating rod (305) extends into the glue-mixing chamber (202) and is connected to the mixing tank (2) through a bearing. A controller (6) is fixedly installed on one side of the base (1).
6. The adhesive mixing device for plywood production according to claim 5, characterized in that, Multiple teeth are fixedly connected inside the slot (304), the drive gear (301) meshes with the teeth inside the slot (304), and a U-shaped stirring paddle (306) is fixedly connected to the outside of the rotating rod (305).