Bulk material device for production of decabromodiphenyl ethane
Patent Information
- Application Number
- CN202522320520.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-01
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-01
AI Technical Summary
现有技术中,一般通过设置搅拌轴对漏斗中的物料进行搅拌粉碎,漏斗的底部通常有开口,用于排出物料,此种装置结构较为简单,存在混料不均匀的情况,导致最终获取的物料中还是存在较粗颗粒,无法保证产品的质量,影响其在电子电器领域的阻燃效果
[0013]本申请在使用时,先通过第一驱动组件、搅拌器对第一储料仓内的物料进行初步散料,物料经第一出料口、落料口、链条落入第二储料仓,然后通过第二驱动组件、分散器对第二储料仓内的物料进行二次散料,最后成品经第二出料口进入出料仓。本申请中,物料经两次散料,使得混料均匀、保证产品的质量及其后续阻燃效果。
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Figure CN224912257U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of decabromodiphenyl ethane production equipment, and in particular to a bulk material device for decabromodiphenyl ethane production. Background Technology
[0002] Decabromodiphenyl ethane is a highly efficient additive flame retardant with excellent thermal stability and extremely high bromine content. It also exhibits strong UV resistance, low toxicity, and low exudation. It is widely used in styrene-based polymers, engineering thermoplastics, thermosetting plastics, wire sheathing, insulators, and elastomers, and is particularly suitable for flame retardancy in electronic and electrical products.
[0003] Currently, decabromodiphenyl ethane is mostly synthesized using the excess bromine method. Before packaging the finished product, the material is sieved using a bulk material handling device to crush coarse particles into finer particles, ultimately obtaining a high-purity powder. Existing technology typically uses a stirring shaft to agitate and crush the material in a funnel. The bottom of the funnel usually has an opening for material discharge. This device has a relatively simple structure and suffers from uneven mixing, resulting in the presence of coarse particles in the final product. This compromises product quality and affects its flame-retardant properties in the electronics and electrical appliance industries. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a bulk material mixing device for the production of decabromodiphenyl ethane that ensures uniform mixing, guarantees product quality and subsequent flame retardant effect.
[0005] The objective of this utility model is achieved through the following technical solution:
[0006] A bulk material handling device for the production of decabromodiphenyl ethane includes a base, a mounting frame, a first storage silo, a first drive assembly, a stirrer, a second storage silo, a second drive assembly, a chain, and a disperser. The base includes a discharge silo, the second storage silo is mounted on the base, the mounting frame is mounted on the base and located above the second storage silo, the first storage silo is mounted on the mounting frame, the first storage silo has a first discharge port on its side wall, the mounting frame has a discharge port, the first discharge port and the discharge port are connected, the first drive assembly is disposed in the first storage silo and drives the stirrer to rotate for initial material dispersal; the second storage silo has a second discharge port on its side wall, the second discharge port is connected to the discharge silo, the chain is disposed in the second storage silo, the material at the discharge port falls into the second storage silo via the chain, the second drive assembly is disposed in the second storage silo and drives the disperser to rotate for secondary material dispersal.
[0007] Furthermore, there are multiple discharge bins, mounting frames, first discharge ports, and second discharge ports. Multiple discharge bins are arranged outside the second storage bin along the circumferential direction of the second storage bin. Multiple mounting frames are arranged outside the first storage bin along the circumferential direction of the first storage bin. Each first discharge port is connected to a discharge port, and each second discharge port is connected to a discharge bin.
[0008] Furthermore, there are multiple chains, and these chains are radially distributed within the second storage bin along its radial direction.
[0009] Furthermore, the first drive assembly includes a first motor and a first drive shaft. The first drive shaft is mounted on the shaft of the first motor, and the agitator is mounted on the first drive shaft. The first motor drives the first drive shaft to rotate and drives the agitator to rotate, so as to initially disperse the material.
[0010] Furthermore, the second drive assembly includes a second motor and a second drive shaft. The second drive shaft is mounted on the shaft of the second motor, and the disperser is mounted on the second drive shaft. The second motor drives the second drive shaft to rotate and drives the disperser to rotate, so as to perform secondary dispersion of the material.
[0011] Furthermore, the base also includes a support frame, which is vertically mounted on the discharge hopper, and the mounting bracket is horizontally mounted on the support frame.
[0012] Compared to existing technologies, the present invention provides a bulk material distribution device for the production of decabromodiphenyl ethane, comprising a base, a mounting frame, a first storage silo, a first drive assembly, a stirrer, a second storage silo, a second drive assembly, a chain, and a disperser. The base includes a discharge silo, the second storage silo is mounted on the base, the mounting frame is mounted on the base and located above the second storage silo, the first storage silo is mounted on the mounting frame, the side wall of the first storage silo has a first discharge port, the mounting frame has a discharge port, the first discharge port and the discharge port are connected, the first drive assembly is located inside the first storage silo and drives the stirrer to rotate for initial material distribution; the side wall of the second storage silo has a second discharge port, the second discharge port is connected to the discharge silo, the chain is located inside the second storage silo, the material at the discharge port falls into the second storage silo via the chain, the second drive assembly is located inside the second storage silo and drives the disperser to rotate for secondary material distribution.
[0013] In use, this application first disperses the material in the first storage silo using a first drive assembly and a mixer. The material then falls into the second storage silo via a first discharge port, a drop port, and a chain. Next, the material in the second storage silo is dispersed a second time using a second drive assembly and a disperser. Finally, the finished product enters the discharge silo through the second discharge port. In this application, the material undergoes two dispersion processes, ensuring uniform mixing, guaranteeing product quality, and enhancing its subsequent flame-retardant effect. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the bulk material handling device for the production of decabromodiphenyl ethane according to this utility model;
[0015] Figure 2 for Figure 1 A partial structural schematic diagram of the bulk material handling unit for the production of decabromodiphenyl ethane;
[0016] Figure 3 for Figure 1 A schematic diagram of the first drive component of the bulk material handling unit for the production of decabromodiphenyl ethane;
[0017] Figure 4 for Figure 1 Another partial structural diagram of the bulk material handling unit for the production of decabromodiphenyl ethane;
[0018] Figure 5 for Figure 1 A schematic diagram of the second drive component of the bulk material handling unit for the production of decabromodiphenyl ethane.
[0019] In the diagram: 10, base; 11, discharge hopper; 12, support frame; 20, mounting frame; 21, discharge port; 30, first storage hopper; 31, first discharge port; 40, first drive assembly; 41, first motor; 42, first transmission shaft; 50, agitator; 60, second storage hopper; 61, second discharge port; 70, second drive assembly; 71, second motor; 72, second transmission shaft; 80, chain; 90, disperser. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Figures 1-5 The present invention relates to a bulk material handling device for the production of decabromodiphenyl ethane, comprising a base 10, a mounting frame 20, a first storage silo 30, a first drive assembly 40, a stirrer 50, a second storage silo 60, a second drive assembly 70, a chain 80, and a disperser 90.
[0024] In this embodiment:
[0025] The base 10 includes a discharge bin 11 and a support frame 12. Multiple discharge bins 11 are arranged outside the second storage bin 60 along the circumferential direction of the second storage bin 60, and the support frame 12 is vertically installed on the discharge bins 11.
[0026] The mounting bracket 20 is horizontally mounted on the support frame 12 and located above the second storage bin 60. The mounting bracket 20 is provided with a material discharge port 21. In this embodiment, multiple mounting brackets 20 are arranged outside the first storage bin 30 along the circumferential direction of the first storage bin 30.
[0027] The first storage bin 30 is installed on the mounting frame 20. The side wall of the first storage bin 30 is provided with a first discharge port 31, which is connected to the discharge port 21.
[0028] The first drive assembly 40 is disposed in the first storage bin 30. The first drive assembly 40 includes a first motor 41 and a first transmission shaft 42. The first transmission shaft 42 is mounted on the shaft of the first motor 41, and the agitator 50 is mounted on the first transmission shaft 42. The first motor 41 drives the first transmission shaft 42 to rotate and drives the agitator 50 to rotate, so as to initially disperse the material.
[0029] The second storage bin 60 is mounted on the base 10. The side wall of the second storage bin 60 is provided with a second discharge port 61, which is connected to the discharge bin 11. In this embodiment, the inner walls of the first storage bin 30 and the second storage bin 60 are smoothly polished (Ra≤1.6μm) or processed with anti-slip textures. The former can reduce material adhesion, while the latter can enhance friction to drive the material to rotate.
[0030] The second drive assembly 70 is disposed inside the second storage silo 60. The second drive assembly 70 includes a second motor 71 and a second transmission shaft 72. The second transmission shaft 72 is mounted on the shaft of the second motor 71, and the disperser 90 is mounted on the second transmission shaft 72. The second motor 71 drives the second transmission shaft 72 to rotate and drives the disperser 90 to rotate, so as to perform secondary dispersion of materials.
[0031] A chain 80 is installed inside the second storage bin 60. Material at the discharge port 21 falls into the second storage bin 60 via the chain 80. The scraping action of the chain 80 breaks the adhesion between material particles, preventing clumping and ensuring product quality and its subsequent flame-retardant effect. In this embodiment, there are multiple chains 80, which are radially distributed within the second storage bin 60 along its radial direction.
[0032] In use, this application first disperses the material in the first storage silo 30 using the first drive assembly 40 and the agitator 50. The material then falls into the second storage silo 60 through the first discharge port 31, the drop port 21, and the chain 80. Next, the material in the second storage silo 60 is dispersed a second time using the second drive assembly 70 and the disperser 90. Finally, the finished product enters the discharge silo 11 through the second discharge port 61. In this application, the material undergoes two dispersion processes, ensuring uniform mixing, guaranteeing product quality, and enhancing its subsequent flame-retardant effect.
[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A bulk material handling device for the production of decabromodiphenyl ethane, comprising a base (10), characterized in that: It also includes a mounting frame (20), a first storage bin (30), a first drive assembly (40), a stirrer (50), a second storage bin (60), a second drive assembly (70), a chain (80), and a disperser (90). The base (10) includes a discharge bin (11). The second storage bin (60) is mounted on the base (10). The mounting frame (20) is mounted on the base (10) and located above the second storage bin (60). The first storage bin (30) is mounted on the mounting frame (20). The side wall of the first storage bin (30) is provided with a first discharge port (31). The mounting frame (20) is provided with a discharge port (21). (31) The first drive assembly (40) is connected to the discharge port (21), and is located in the first storage bin (30) and drives the agitator (50) to rotate so as to initially disperse the material; the second storage bin (60) has a second discharge port (61) on its side wall, and the second discharge port (61) is connected to the discharge bin (11). The chain (80) is located in the second storage bin (60), and the material at the discharge port (21) falls into the second storage bin (60) through the chain (80). The second drive assembly (70) is located in the second storage bin (60) and drives the disperser (90) to rotate so as to disperse the material for a second time.
2. The bulk material handling device for producing decabromodiphenyl ethane according to claim 1, characterized in that: The number of discharge bins (11), mounting frames (20), first discharge ports (31), and second discharge ports (61) are all multiple. Multiple discharge bins (11) are arranged outside the second storage bin (60) along the circumferential direction of the second storage bin (60). Multiple mounting frames (20) are arranged outside the first storage bin (30) along the circumferential direction of the first storage bin (30). Each first discharge port (31) is connected to a discharge port (21), and each second discharge port (61) is connected to a discharge bin (11).
3. The bulk material handling device for the production of decabromodiphenyl ethane according to claim 1, characterized in that: The number of chains (80) is multiple, and the multiple chains (80) are radially distributed in the second storage bin (60) along the radial direction of the second storage bin (60).
4. The bulk material handling device for the production of decabromodiphenyl ethane according to claim 1, characterized in that: The first drive assembly (40) includes a first motor (41) and a first drive shaft (42). The first drive shaft (42) is mounted on the shaft of the first motor (41), and the agitator (50) is mounted on the first drive shaft (42). The first motor (41) drives the first drive shaft (42) to rotate and drives the agitator (50) to rotate, so as to initially disperse the material.
5. The bulk material handling device for the production of decabromodiphenyl ethane according to claim 1, characterized in that: The second drive assembly (70) includes a second motor (71) and a second drive shaft (72). The second drive shaft (72) is mounted on the shaft of the second motor (71), and the disperser (90) is mounted on the second drive shaft (72). The second motor (71) drives the second drive shaft (72) to rotate and drives the disperser (90) to rotate, so as to perform secondary dispersion of materials.
6. The bulk material handling device for the production of decabromodiphenyl ethane according to claim 1, characterized in that: The base (10) also includes a support frame (12), which is vertically installed on the discharge hopper (11), and the mounting frame (20) is horizontally installed on the support frame (12).