Methyl silicone oil emulsification stirring device
Patent Information
- Application Number
- CN202522425310.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-15
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-15
AI Technical Summary
[0003]现有甲基硅油乳化搅拌装置多为单工位设计,单次仅能对一个物料容器进行乳化搅拌作业,当完成一个容器的作业后,需停机更换容器,存在设备闲置时间长、生产连续性差的问题,导致生产效率低下;同时,现有搅拌装置多为固定设置,无法对其高度进行调节,导致工作人员加料不便,适用性较差
[0012]本实用新型的有益效果如下:本装置相比传统单工位装置,可实现双工位交替乳化作业,更换乳化罐时无需停机,大幅缩短设备闲置时间,提升生产连续性;通过升降机构可灵活调节乳化罐的高度,便于工作人员完成加料、取样操作,降低劳动强度。
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Figure CN224912259U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of silicone oil production equipment, specifically to a methyl silicone oil emulsification and stirring device. Background Technology
[0002] In the production of methyl silicone oil, emulsification and stirring are key processes that directly affect product quality and production efficiency.
[0003] Existing methyl silicone oil emulsification and mixing devices are mostly single-station designs, capable of emulsifying and mixing only one material container at a time. After completing the operation of one container, the machine needs to be stopped to replace the container, resulting in long equipment downtime, poor production continuity, and low production efficiency. At the same time, existing mixing devices are mostly fixed and their height cannot be adjusted, making it inconvenient for workers to add materials and resulting in poor applicability. Utility Model Content
[0004] The main objective of this invention is to provide a methyl silicone oil emulsification and stirring device to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a methyl silicone oil emulsification and stirring device, comprising a base, on which two sets of first guide rods and two sets of second guide rods are fixedly mounted; a mounting plate is fixedly mounted on the top of the two sets of first guide rods and two sets of second guide rods; a drive motor is fixedly mounted on the mounting plate; a lifting mechanism is provided at the output end of the drive motor; a first sliding sleeve and a second sliding sleeve are slidably mounted on each of the two sets of first guide rods and two sets of second guide rods; a first connecting plate and a second connecting plate are respectively fixedly mounted on the first sliding sleeve and the second sliding sleeve; a mounting frame is fixedly mounted at one end of each of the first connecting plate and the second connecting plate; an emulsification tank is detachably mounted on the mounting frame; a stirring assembly is fixedly mounted on the top of the mounting frame; the output end of the stirring assembly extends into the interior of the emulsification tank. The output end of the lifting component is detachably connected to the first connecting plate.
[0006] Based on the above scheme and as a preferred embodiment of the above scheme: both ends of the bottom of the mounting plate are fixedly provided with mounting seats, and a first bearing seat is fixedly provided in the mounting seat. A transmission shaft is rotatably arranged between the two sets of first bearing seats; a second bearing seat is fixedly provided at the middle position of the bottom surface of the mounting plate, and the middle part of the transmission shaft is rotatably connected to the second bearing seat; two sets of first sprockets are movably mounted on the transmission shaft, and a first chain is movably mounted on the first sprockets.
[0007] Based on the above scheme and as a preferred embodiment of the above scheme: the lifting mechanism includes a second sprocket rotatably mounted on the output end of the drive motor, and a third sprocket movably mounted below the second sprocket; the third sprocket is rotatably connected to one end of the transmission shaft; an eccentric sprocket is also installed between the second sprocket and the third sprocket; and a second chain is movably mounted between the second sprocket, the third sprocket and the eccentric sprocket.
[0008] Based on the above scheme and as a preferred embodiment of the above scheme: a connector is fixedly provided on the first connecting plate; one end of the first chain is fixedly connected to the connector of the first connecting plate on the first guide rod, and the other end of the first chain is fixedly connected to the connector of the first connecting plate on the second guide rod.
[0009] Based on the above scheme and as a preferred embodiment of the above scheme: a connector is fixedly provided on the first connecting plate; one end of the first chain is fixedly connected to the connector of the first connecting plate on the first guide rod, and the other end of the first chain is fixedly connected to the connector of the first connecting plate on the second guide rod.
[0010] Based on the above scheme and as a preferred embodiment of the above scheme: a limiting block is fixed on the outer wall of the emulsification tank, and the limiting block is detachably connected to the first bracket.
[0011] Based on the above scheme and as a preferred embodiment of the above scheme: the stirring assembly includes a support plate fixed to the top of the mounting frame, a stirring motor fixed on the support plate, a stirring shaft rotatably mounted on the output end of the stirring motor, a first fixed sleeve and a second fixed sleeve mounted on the stirring shaft, three sets of equally spaced fixing plates fixed on the circumference of the first fixed sleeve, and a stirring blade fixed between the fixing plates and the second fixed sleeve, the stirring blade being a bent L-shaped structure.
[0012] The beneficial effects of this utility model are as follows: Compared with the traditional single-station device, this device can realize dual-station alternating emulsification operation, and there is no need to stop the machine when changing the emulsification tank, which greatly shortens the equipment idle time and improves production continuity; the height of the emulsification tank can be flexibly adjusted through the lifting mechanism, which makes it easier for workers to complete the feeding and sampling operations and reduces labor intensity. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side perspective view of the present invention; Figure 3 This is a perspective view of the stirring component in this utility model. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.
[0015] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0016] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0017] See attached diagram. Figures 1 to 3 This embodiment of a methyl silicone oil emulsification and stirring device includes a base 1, on which two sets of first guide rods 2 and two sets of second guide rods 3 are fixedly mounted. A mounting plate 4 is fixedly mounted on the top of the two sets of first guide rods 2 and two sets of second guide rods 3. A drive motor 40, preferably a servo motor, is fixedly mounted on the mounting plate 4. A lifting mechanism is provided at the output end of the drive motor 40. A first sliding sleeve 5 and a second sliding sleeve 6 are slidably mounted on each of the two sets of first guide rods 2 and two sets of second guide rods 3. A first connecting plate 50 and a second connecting plate 60 are fixedly mounted on the first sliding sleeve 5 and the second sliding sleeve 6, respectively. A mounting frame is fixedly mounted at one end of each of the first connecting plate 50 and the second connecting plate 60. An emulsification tank 7 is detachably mounted on the mounting frame. A stirring assembly is fixedly mounted on the top of the mounting frame, and the output end of the stirring assembly extends into the emulsification tank 7. The output end of the lifting component is detachably connected to the first connecting plate 50.
[0018] In the above scheme, mounting bases 41 are fixed at both ends of the bottom of the mounting plate 4, and a first bearing seat 410 is fixed inside the mounting base 41. A transmission shaft 42 is rotatably arranged between the two sets of first bearing seats 410. A second bearing seat 43 is fixed at the middle of the bottom surface of the mounting plate 4, and the middle of the transmission shaft 42 is rotatably connected to the second bearing seat 43. Two sets of first sprockets 44 are movably mounted on the transmission shaft 42, and a first chain 440 is movably mounted on the first sprockets 44.
[0019] In the above scheme, the lifting mechanism includes a second sprocket 45 rotatably mounted on the output end of the drive motor 40, and a third sprocket 46 movably mounted below the second sprocket 45; the third sprocket 46 is rotatably connected to one end of the transmission shaft 42; an eccentric sprocket 47 is also installed between the second sprocket 45 and the third sprocket 46; and a second chain 48 is movably mounted between the second sprocket 45, the third sprocket 46 and the eccentric sprocket 47.
[0020] In the above scheme, a connector 51 is fixedly provided on the first connecting plate 50; one end of the first chain 440 is fixedly connected to the connector 51 of the first connecting plate 50 on the first guide rod 2, and the other end of the first chain 440 is fixedly connected to the connector 51 of the first connecting plate 50 on the second guide rod 3.
[0021] In the above scheme, the mounting frame includes a vertical plate 8 fixedly connected to the first connecting plate 50 and the second connecting plate 60. Horizontal plates 80 are fixedly provided at both ends of the top of the vertical plate 8. A first bracket 81 is fixedly provided below the horizontal plate 80. A second bracket 82 is fixedly provided below the first bracket 81. Both the first bracket 81 and the second bracket 82 are fixedly connected to the vertical plate 8, and the second bracket 82 is set at an angle.
[0022] In the above scheme, a limiting block 70 is fixed on the outer wall of the emulsifying tank 7, and the limiting block 70 is detachably connected to the first bracket 81.
[0023] In the above scheme, the stirring assembly includes a support plate 83 fixed on the top of the mounting frame, a stirring motor 9 fixed on the support plate 83, a stirring shaft 90 rotatably mounted on the output end of the stirring motor 9, a first fixing sleeve 91 and a second fixing sleeve 92 mounted on the stirring shaft 90, three sets of equally spaced fixing plates 910 fixed on the circumference of the first fixing sleeve 91, and a stirring blade 93 fixed between the fixing plates 910 and the second fixing sleeve 92, the stirring blade 93 having a bent L-shaped structure.
[0024] The working principle of this device is as follows: After the drive motor 40 on the mounting plate 4 is started, its output end drives the second sprocket 45 to rotate. The second sprocket 45 transmits power to the third sprocket 46 and the eccentric sprocket 47 through the second chain 48. The eccentric sprocket helps to adjust the stability of the chain drive and avoid jamming. The third sprocket 46 is fixed to one end of the drive shaft 42, thereby driving the drive shaft 42 to rotate synchronously under the support of the first bearing seat 410 and the second bearing seat 43. Two sets of first sprockets 44 on the drive shaft 42 rotate synchronously with the drive shaft. The first sprockets 44 pull the connectors 51 on the first connecting plate 50 through the first chain 440. Since the two sets of first connecting plates 50 are respectively fitted onto the first guide rod 2 and the second guide rod 3 through the two sets of first sliding sleeves 5, the traction force of the first chain 440 drives the first connecting plate 50 on the first guide rod 2 to slide up and down along the first guide rod 2. At the same time, the second connecting plate 60 slides synchronously with the second sliding sleeve 6, thus realizing the height adjustment of the mounting bracket and the emulsifying tank 7 on one side of the first guide rod 5. The height adjustment principle of the mounting bracket and the emulsifying tank 7 on the second guide rod 3 is the same.
[0025] During stirring, the stirring motor 9 on the top support plate 83 of the mounting frame starts, and its output end drives the stirring shaft 90 to rotate; The first fixed sleeve 91 and the second fixed sleeve 92 on the stirring shaft 90 rotate synchronously with the shaft, and the L-shaped stirring blade 93 between the three sets of fixed plates 910 on the first fixed sleeve 91 and the second fixed sleeve 92 rotates accordingly; the stirring blade 93 extending into the emulsification tank 7, through the bending structure, simultaneously tumbles the methyl silicone oil in the tank in both the horizontal and vertical directions, so as to achieve full mixing and emulsification of the materials.
[0026] The mounting frame at each station of this device can be detached and installed with emulsifying tank 7. When the emulsifying tank 7 at one station has finished its work, it can be directly switched to another station to continue stirring without stopping the machine to change the container, thus achieving continuous production.
[0027] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.
Claims
1. A methyl silicone oil emulsification stirring device, characterized in that: Includes a base (1), on which two sets of first guide rods (2) and two sets of second guide rods (3) are fixedly mounted. The top of the two sets of first guide rods (2) and the two sets of second guide rods (3) is fixedly mounted with a mounting plate (4). The mounting plate (4) is fixedly mounted with a drive motor (40). The output end of the drive motor (40) is provided with a lifting mechanism. The two sets of first guide rods (2) and the two sets of second guide rods (3) are each slidably mounted with a first sliding sleeve (5) and a second sliding sleeve (6). The first sliding sleeve (5) and the second sliding sleeve (6) are respectively fixedly mounted with a first connecting plate (50) and a second connecting plate (60). One end of the first connecting plate (50) and the second connecting plate (60) is fixedly mounted with a mounting frame. The mounting frame is detachably mounted with an emulsifying tank (7). The top of the mounting frame is fixedly mounted with a stirring assembly. The output end of the stirring assembly extends into the emulsifying tank (7). The output end of the lifting component is detachably connected to the first connecting plate (50).
2. The methyl silicone oil emulsifying and stirring device according to claim 1, characterized in that: Mounting seats (41) are fixed at both ends of the bottom of the mounting plate (4). A first bearing seat (410) is fixed inside the mounting seat (41). A transmission shaft (42) is rotatably arranged between the two sets of first bearing seats (410). A second bearing seat (43) is fixed at the middle of the bottom surface of the mounting plate (4). The middle of the transmission shaft (42) is rotatably connected to the second bearing seat (43). Two sets of first sprockets (44) are movably mounted on the transmission shaft (42). A first chain (440) is movably mounted on the first sprockets (44).
3. The methyl silicone oil emulsifying and stirring device according to claim 2, characterized in that: The lifting mechanism includes a second sprocket (45) rotatably mounted on the output end of the drive motor (40), and a third sprocket (46) movably mounted below the second sprocket (45); the third sprocket (46) is rotatably connected to one end of the transmission shaft (42); an eccentric sprocket (47) is also mounted between the second sprocket (45) and the third sprocket (46); and a second chain (48) is movably mounted between the second sprocket (45), the third sprocket (46), and the eccentric sprocket (47).
4. The methyl silicone oil emulsifying and stirring device according to claim 3, characterized in that: A connector (51) is fixedly provided on the first connecting plate (50); one end of the first chain (440) is fixedly connected to the connector (51) of the first connecting plate (50) on the first guide rod (2), and the other end of the first chain (440) is fixedly connected to the connector (51) of the first connecting plate (50) on the second guide rod (3).
5. The methyl silicone oil emulsifying and stirring device according to claim 1, characterized in that: The mounting bracket includes a vertical plate (8) fixedly connected to a first connecting plate (50) and a second connecting plate (60). A horizontal plate (80) is fixedly provided at both ends of the top of the vertical plate (8). A first bracket (81) is fixedly provided below the horizontal plate (80). A second bracket (82) is fixedly provided below the first bracket (81). Both the first bracket (81) and the second bracket (82) are fixedly connected to the vertical plate (8), and the second bracket (82) is set at an angle.
6. The methyl silicone oil emulsifying and stirring device according to claim 5, characterized in that: A limiting block (70) is fixed on the outer wall of the emulsifying tank (7), and the limiting block (70) is detachably connected to the first bracket (81).
7. The methyl silicone oil emulsifying and stirring device according to claim 1, characterized in that: The stirring assembly includes a support plate (83) fixed on the top of the mounting frame. A stirring motor (9) is fixed on the support plate (83). A stirring shaft (90) is rotatably mounted on the output end of the stirring motor (9). A first fixed sleeve (91) and a second fixed sleeve (92) are mounted on the stirring shaft (90). Three sets of equally spaced fixed plates (910) are fixed on the circumference of the first fixed sleeve (91). A stirring blade (93) is fixed between the fixed plates (910) and the second fixed sleeve (92). The stirring blade (93) has a bent L-shaped structure.