Multistage pressure synergic high-efficiency homogenizer

Abstract

The utility model relates to homogenizer technical field discloses a kind of high-efficiency homogenizer of multistage pressure cooperation, including homogenizer, adjusting assembly is equipped in the homogenizer inner chamber, the adjusting assembly includes two groups of fixed plate mutually symmetrical fixed in the homogenizer inner chamber. Start hydraulic rod can drive pusher forward extension, when hydraulic rod forward extension, hydraulic piston is pushed in along the inner wall of pass material groove, so that pass material groove internal pressure increases, liquid pump is injected into pass material groove liquid raw material, then with faster speed into to refinement box, so that liquid generates greater kinetic energy and shear wheel contact, so as to produce stronger crushing effect, so that medium in liquid raw material is refined into smaller part, by adjusting the internal pressure of pass material groove, so that staff can be processed according to the raw material of need, liquid raw material is properly crushed, increase the stability of product and texture uniformity, so that the taste of processed raw material is better.

Description

Technical Field

[0001] This utility model relates to the field of homogenizer technology, and in particular to a high-efficiency homogenizer with multi-stage pressure coordination. Background Technology

[0002] A homogenizer is an industrial device that uses mechanical forces such as high pressure, shear force, impact force, and cavitation effect to refine solid particles, fat globules, or droplets in liquid materials to the micron or even nanometer scale, and uniformly disperse them in a medium to form a stable emulsion or suspension. Its core purpose is to improve the stability of product texture, prevent stratification and sedimentation, improve taste, and enhance bioavailability. Types of equipment include high-pressure homogenizers and high-shear homogenizers, and they are widely used in food, pharmaceutical, cosmetic, and chemical industries. They are key process equipment for ensuring product quality.

[0003] However, existing homogenizers often cannot adjust the pressure during the liquid injection shearing process, which can lead to uneven particle size distribution, with some particles being insufficiently refined and others being over-crushed, affecting product stability and texture uniformity. Utility Model Content

[0004] In view of the fact that existing homogenizers often cannot adjust the pressure during the liquid injection shearing process, which leads to uneven particle size distribution, insufficient refinement of some particles and excessive crushing of others, affecting the stability and texture uniformity of the product, this utility model is proposed.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a high-efficiency homogenizer with multi-stage pressure coordination, comprising a homogenizer, wherein an adjustment assembly is provided in the inner cavity of the homogenizer, the adjustment assembly comprising two sets of fixed plates symmetrically fixed in the inner cavity of the homogenizer, a turntable inserted in the middle of the fixed plates, an eccentric shaft fixed between the two sets of turntables, an adjustment sleeve sleeved on the outer wall of the eccentric shaft, a sliding rod fixed on the outer wall of the adjustment sleeve, a hydraulic rod fixed at the front end of the sliding rod, a large gear fixed in the middle of the outer wall of one set of turntables, a small gear on the upper end of the large gear, and a homogenizing... The homogenizing component includes a liquid pump fixedly mounted at the bottom of the homogenizer. A distribution box is connected to the upper end of the liquid pump. Multiple material passages are formed on the inner wall of the distribution box, and each material passage is equipped with an electromagnetic valve at its upper end. A refining box is fixedly connected to one end of the distribution box. Multiple shearing wheels are inserted into the inner wall of the refining box. Multiple push rods are inserted into the outer wall of the distribution box. A hydraulic piston is fixedly mounted at one end of each push rod located within a material passage. A motor is fixedly mounted at the bottom of the homogenizer's inner cavity. A drive wheel is located at the output end of the motor. A driven wheel is located in the middle of the outer wall of the pinion. A transmission belt is wound around the outer walls of the driven wheel and the drive wheel.

[0006] As a preferred embodiment of the multi-stage pressure coordinated high-efficiency homogenizer of this utility model, the turntable is rotatably inserted into the middle of the fixed plate, the two ends of the eccentric shaft are fixedly connected to the position off the center of the turntable, and the adjusting sleeve is movably sleeved on the outer wall of the eccentric shaft.

[0007] As a preferred embodiment of the multi-stage pressure coordinated high-efficiency homogenizer of this utility model, the slide rod is movably inserted at both ends of the fixed plate, and the large gear and the small gear mesh with each other.

[0008] In a preferred embodiment of the multi-stage pressure-coordinated high-efficiency homogenizer of this utility model, the driven wheel and the driving wheel are connected by a transmission belt.

[0009] As a preferred embodiment of the multi-stage pressure coordinated high-efficiency homogenizer of this utility model, wherein: the liquid pump outlet end is individually connected to each group of feed troughs.

[0010] As a preferred embodiment of the multi-stage pressure coordinated high-efficiency homogenizer of this utility model, the push rod is movably inserted into one end of the outer wall of the equalization box, the push rod and the extension end of the hydraulic rod are fixedly connected, the hydraulic piston is movably inserted into the inner wall of the material passage, and the refining box is located above multiple sets of shearing wheels and is connected to the discharge pipe.

[0011] As a preferred embodiment of the multi-stage pressure coordinated high-efficiency homogenizer of this utility model, a cooling fan is provided on one side of the outer wall of the homogenizer.

[0012] Compared with the prior art, the present invention has at least the following beneficial effects: In this invention, the hydraulic rod can be activated to extend the push rod forward. When the hydraulic rod extends forward, the hydraulic piston pushes inward along the inner wall of the feed trough, thereby increasing the internal pressure of the feed trough. The liquid raw material injected into the feed trough by the liquid pump then enters the refining box at a faster speed, thus generating greater kinetic energy and contacting the shear wheel, resulting in a stronger crushing effect. This refines the medium in the liquid raw material into smaller parts. By adjusting the internal pressure of the feed trough, the operator can appropriately crush the liquid raw material according to the required processing, increasing the stability and texture uniformity of the product, and making the processed raw material taste better.

[0013] 2. In this utility model, during the motor start-up process, the two sets of turntables rotate along the middle of the fixed plate, the slide rod drives the hydraulic rod to move back and forth, the hydraulic rod pushes the push rod back and forth, the push rod drives the hydraulic piston to move back and forth along the inner wall of the feed trough, thereby the hydraulic piston pushes the liquid raw material in the feed trough to move upward, the liquid raw material enters the refining box through the feed trough, and the shearing wheel shears and disperses the liquid raw material entering the refining box. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the high-efficiency homogenizer with multi-stage pressure coordination of this utility model. Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the high-efficiency homogenizer with multi-stage pressure coordination of this utility model. Figure 3 This is a three-dimensional structural diagram of the regulating component of the high-efficiency homogenizer with multi-stage pressure coordination according to this utility model; Figure 4 This is a cross-sectional three-dimensional structural diagram of the homogenizing component of the high-efficiency homogenizer with multi-stage pressure coordination according to this utility model.

[0015] Explanation of reference numerals in the attached figures: 1. Homogenizer; 2. Adjustment assembly; 21. Fixed plate; 22. Turntable; 23. Eccentric shaft; 24. Adjustment sleeve; 25. Slide rod; 26. Hydraulic rod; 27. Large gear; 28. Small gear; 3. Homogenization assembly; 31. Liquid pump; 32. Dividing box; 33. Feed chute; 34. Solenoid valve; 35. Refining box; 36. Shearing wheel; 37. Push rod; 38. Hydraulic piston; 39. Discharge pipe; 4. Motor; 5. Driven wheel; 6. Transmission belt; 7. Drive wheel; 8. Cooling fan. Detailed Implementation

[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Example 1

[0017] Reference Figures 1-4This is the first embodiment of the present invention, providing a high-efficiency homogenizer with multi-stage pressure coordination, including a homogenizer 1. An adjustment component 2 is provided within the inner cavity of the homogenizer 1. The adjustment component 2 includes two sets of symmetrically fixed plates 21 fixed within the inner cavity of the homogenizer 1. A turntable 22 is inserted into the middle of each fixed plate 21. An eccentric shaft 23 is fixed between the two sets of turntables 22. An adjustment sleeve 24 is fitted onto the outer wall of the eccentric shaft 23. A sliding rod 25 is fixed onto the outer wall of the adjustment sleeve 24. A hydraulic rod 26 is fixed to the front end of the sliding rod 25. A large gear 27 is fixed to the middle of the outer wall of one set of turntables 22, and a small gear 28 is provided at the upper end of the large gear 27. A homogenizing component 3 is provided on one side of the inner cavity of the homogenizer 1. Component 3 includes a liquid pump 31 fixedly installed at the bottom of the homogenizer 1. The upper end of the liquid pump 31 is connected to a distribution box 32. Multiple sets of material passage troughs 33 are opened on the inner wall of the distribution box 32. Each material passage trough 33 is equipped with an electromagnetic valve 34 at its upper end. One end of the distribution box 32 is fixedly connected to a refining box 35. Multiple sets of shearing wheels 36 are inserted in the inner wall of the refining box 35. Multiple sets of push rods 37 are inserted in the outer wall of the distribution box 32. A hydraulic piston 38 is fixedly installed at one end of the push rod 37 located in the material passage trough 33. A motor 4 is fixedly installed at the bottom of the inner cavity of the homogenizer 1. A drive wheel 7 is installed at the output end of the motor 4. A driven wheel 5 is installed in the middle of the outer wall of the pinion 28. A transmission belt 6 is wound around the outer wall of the driven wheel 5 and the drive wheel 7.

[0018] The turntable 22 is rotatably inserted into the middle of the fixed plate 21, and the two ends of the eccentric shaft 23 are fixedly connected to the position off the center of the turntable 22. The adjusting sleeve 24 is movably sleeved on the outer wall of the eccentric shaft 23.

[0019] The slide bar 25 is movably inserted at both ends of the fixed plate 21, and the large gear 27 and the small gear 28 mesh with each other.

[0020] Driven wheel 5 and driving wheel 7 are connected by transmission belt 6.

[0021] The liquid pump 31 is individually connected to each set of feed troughs 33 at its outlet end.

[0022] The push rod 37 is movably inserted into one end of the outer wall of the equalizing box 32. The push rod 37 and the extension end of the hydraulic rod 26 are fixedly connected. The hydraulic piston 38 is movably inserted into the inner wall of the material passage trough 33. The refining box 35 is located on the upper end of multiple shearing wheels 36 and is connected to the discharge pipe 39.

[0023] A cooling fan 8 is provided on one side of the outer wall of the homogenizer 1.

[0024] The liquid raw material to be dispersed is injected into multiple sets of feed troughs 33 via liquid pump 31. Then, motor 4 is started to drive drive wheel 7 to rotate. Drive wheel 7 drives driven wheel 5 to rotate via transmission belt 6. Driven wheel 5 drives pinion 28 to rotate. Pinion 28 drives large gear 27 to rotate. Large gear 27 drives two sets of turntables 22 to rotate along the middle of fixed plate 21. Turntables 22 drive eccentric shaft 23 to rotate. Eccentric shaft 23 is movably inserted into adjusting sleeve 24, and slide rod 25 is movably inserted into fixed plate. At both ends of 21, during the rotation of the eccentric shaft 23, the eccentric shaft 23 drives the adjusting sleeve 24 to move back and forth along the linear direction of the slide rod 25, thereby the slide rod 25 drives the hydraulic rod 26 to move back and forth, and the hydraulic rod 26 pushes the push rod 37 back and forth. The push rod 37 drives the hydraulic piston 38 to move back and forth along the inner wall of the feed channel 33. When the push rod 37 slides towards the inside of the feed channel 33, the hydraulic piston 38 pushes the liquid raw material in the feed channel 33 upward, and the liquid raw material passes through... The material enters the refining tank 35 through the feed trough 33. The shearing wheel 36 shears and disperses the liquid raw material in the refining tank 35, turning it into a stable emulsion or suspension. Finally, it is discharged through the discharge pipe 39. When it is necessary to adjust the pressure during the shearing process, the hydraulic rod 26 can be activated to drive the push rod 37 to extend or retract forward. When the hydraulic rod 26 extends forward, the hydraulic piston 38 pushes inward along the inner wall of the feed trough 33, thereby increasing the internal pressure of the feed trough 33. The liquid raw material injected into the feed trough 33 by the liquid pump 31 enters the refining tank 35 at a faster speed, thereby generating greater kinetic energy and contacting the shearing wheel 36, resulting in a stronger crushing effect. This refines the medium in the liquid raw material into smaller parts. By adjusting the internal pressure of the feed trough 33, the operator can appropriately crush the liquid raw material according to the raw material to be processed, increasing the stability and texture uniformity of the product, and making the processed raw material taste better.

[0025] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A high-efficiency homogenizer with multi-stage pressure coordination, comprising a homogenizer (1), characterized in that: The homogenizer (1) has an adjustment assembly (2) in its inner cavity. The adjustment assembly (2) includes two sets of fixed plates (21) fixedly disposed symmetrically in the inner cavity of the homogenizer (1). A turntable (22) is inserted into the middle of the fixed plate (21). An eccentric shaft (23) is fixed between the two sets of turntables (22). An adjustment sleeve (24) is fitted on the outer wall of the eccentric shaft (23). A slide rod (25) is fixed on the outer wall of the adjustment sleeve (24). A hydraulic rod (26) is fixed at the front end of the slide rod (25). A large gear (27) is fixed at the middle of the outer wall of one set of turntables (22). A small gear (28) is provided at the upper end of the large gear (27). A homogenizing assembly (3) is provided on one side of the inner cavity of the homogenizer (1). The homogenizing assembly (3) includes a liquid pump fixedly disposed at the bottom of the homogenizer (1). 31), the liquid pump (31) is connected to a distribution box (32) at the upper end. The inner wall of the distribution box (32) is provided with multiple sets of material passages (33). The upper end of each material passage (33) is provided with an electromagnetic valve (34). One end of the distribution box (32) is fixedly connected to a refining box (35). Multiple sets of shearing wheels (36) are inserted in the inner wall of the refining box (35). Multiple sets of push rods (37) are inserted in the outer wall of the distribution box (32). One end of the push rod (37) located in the material passage (33) is fixedly provided with a hydraulic piston (38). The bottom end of the homogenizer (1) is fixedly provided with a motor (4). The output end of the motor (4) is provided with a drive wheel (7). The middle of the outer wall of the pinion (28) is provided with a driven wheel (5). The outer walls of the driven wheel (5) and the drive wheel (7) are wrapped with a transmission belt (6).

2. The high-efficiency homogenizer with multi-stage pressure coordination according to claim 1, characterized in that: The turntable (22) is rotatably inserted into the middle of the fixed plate (21), the two ends of the eccentric shaft (23) are fixedly connected to the position off the center of the turntable (22), and the adjusting sleeve (24) is movably sleeved on the outer wall of the eccentric shaft (23).

3. The high-efficiency homogenizer with multi-stage pressure coordination according to claim 1, characterized in that: The slide bar (25) is movably inserted at both ends of the fixed plate (21), and the large gear (27) and the small gear (28) mesh with each other.

4. The high-efficiency homogenizer with multi-stage pressure coordination according to claim 1, characterized in that: The driven wheel (5) and the driving wheel (7) are connected by a transmission belt (6).

5. The high-efficiency homogenizer with multi-stage pressure coordination according to claim 1, characterized in that: The liquid pump (31) outlet end is individually connected to each set of feed troughs (33).

6. The high-efficiency homogenizer with multi-stage pressure coordination according to claim 1, characterized in that: The push rod (37) is movably inserted into one end of the outer wall of the equalization box (32). The push rod (37) and the extension end of the hydraulic rod (26) are fixedly connected. The hydraulic piston (38) is movably inserted into the inner wall of the material passage groove (33). The refining box (35) is located on the upper end of multiple shearing wheels (36) and is connected to the discharge pipe (39).

7. The high-efficiency homogenizer with multi-stage pressure coordination according to claim 1, characterized in that: The homogenizer (1) has a cooling fan (8) on one side of its outer wall.

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