A composite filler type paint stirring molding apparatus

Abstract

The utility model relates to stirring forming equipment technical field discloses a kind of composite filler type coating stirring forming equipment, including bottom plate, the bottom plate top is fixedly connected with four mounting seat, the first spring is equipped outside the mounting seat, the first spring top is fixedly connected with placing seat, the limit slot is opened in the placing seat top, the vibrating motor is fixedly connected with the placing seat bottom, the stirring box is arranged in the limit slot, the fixed assembly is uniformly installed in the placing seat top four corners, and fixed assembly is set in the stirring box outside, the fixed column is fixedly connected with the bottom plate top both sides, the lifting groove is opened in the fixed column top. In the utility model, by starting vibrating motor, placing seat is elastically connected by first spring and mounting seat, vibrating motor can drive stirring box slightly up and down vibration, can effectively discharge air in coating stirring process, improve mixing uniformity.

Description

Technical Field

[0001] This utility model relates to the technical field of mixing and molding equipment, specifically to a composite filler type coating mixing and molding equipment. Background Technology

[0002] A paint mixer is a component of paint production equipment. It crushes, disperses, emulsifies, and mixes paint. Through the high-speed rotation of the upper and lower serrated edges of the dispersing disc, the material is subjected to intense shearing, impact, crushing, and dispersion, achieving rapid mixing, dissolving, dispersing, and refining. The paint mixer is a highly efficient device for stirring, dispersing, and dissolving solids such as paint.

[0003] Existing paint mixing equipment generates air bubbles and residual air during high-speed mixing, resulting in uneven mixing and the existence of mixing dead zones, leading to insufficient mixing in certain areas.

[0004] To address the aforementioned issues, a composite filler-type coating mixing and molding equipment is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a composite filler-type coating mixing and molding device, which solves the problems of air bubbles and air residue generated during high-speed mixing in existing coating mixing devices in the background art, as well as the existence of mixing dead zones, leading to insufficient mixing in certain areas.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a composite filler type coating mixing and molding equipment, comprising a base plate, four mounting seats fixedly connected to the top of the base plate, a first spring sleeved on the outside of each mounting seat, a placement seat fixedly connected to the top of each first spring, a limit groove formed on the top of each placement seat, a vibration motor fixedly connected to the bottom of each placement seat, a mixing box disposed within the limit groove, fixing components installed at the four corners of the top of each placement seat, and the fixing components disposed outside the mixing box, fixing columns fixedly connected to both sides of the top of the base plate, lifting grooves formed on the top of each fixing column, a cylinder fixedly connected within each lifting groove, a lifting column fixedly connected to the output end of each cylinder, a fixing frame fixedly connected between two lifting columns, sliding grooves formed on both sides of each fixing frame, a sliding seat slidably connected within each sliding groove, a motor fixedly connected to the top of each sliding seat, a stirring rod fixedly connected through the output end of the motor and through the sliding seat, uniformly distributed stirring blades fixedly connected to the outer ring of the stirring rod, a rack fixedly connected to the inner side of the fixing frame, and an adaptive component disposed at the bottom of the stirring rod.

[0007] By adopting the above technical solution, the coating in the mixing tank is stirred by the rotation of the stirring blade driven by the motor. At the same time, the gear and rack drive cause the stirring blade to move back and forth along the length of the mixing tank while rotating, ensuring that the stirring covers the entire area inside the mixing tank and making the coating more uniformly mixed.

[0008] As a further description of the above technical solution: the fixing component includes a support plate, the bottom of the support plate is fixedly connected to the placement seat, a threaded rod is threaded through and threadedly connected inside the support plate, and a clamping plate is rotatably connected to one end of the threaded rod, and the clamping plate is located on the outside of the mixing tank.

[0009] By adopting the above technical solution, the mixing tank can be easily fixed, installed, and disassembled using the fixing components and limiting grooves. This also facilitates cleaning of the mixing tank.

[0010] As a further description of the above technical solution: the adaptive component includes a mounting groove, which is opened at the bottom of the stirring rod, and a second spring is fixedly connected inside the mounting groove, and a telescopic column is fixedly connected to the bottom of the second spring.

[0011] By adopting the above technical solution, the adaptive component can avoid hard contact between the stirring rod and the bottom of the mixing tank, and can also adapt to the up-and-down vibration of the mixing tank.

[0012] As a further description of the above technical solution: the lifting column is installed in the lifting groove, and the outside of the lifting column is slidably connected to the inner wall of the lifting groove.

[0013] By adopting the above technical solution, the rising column can be easily raised and lowered along the rising groove.

[0014] As a further description of the above technical solution: a gear is fixedly connected above the outer ring of the stirring rod, and the gear meshes with the rack.

[0015] By adopting the above technical solution, a transmission function is achieved, which facilitates the rotation of the gear and its movement along the rack.

[0016] As a further description of the above technical solution: a controller is fixedly connected to the outside of the fixed column.

[0017] By adopting the above technical solution, the controller can control the operation of the equipment.

[0018] As a further description of the above technical solution: a knob is fixedly connected to one end of the threaded rod, and the knob is located on the outside of the support plate.

[0019] By adopting the above technical solution, the threaded rod can be rotated by turning the knob.

[0020] As a further description of the above technical solution: the telescopic column is set in the mounting groove, and the outside of the telescopic column is slidably connected to the inner wall of the mounting groove.

[0021] By adopting the above technical solution, a sealing ring is installed between the mounting groove and the telescopic column to improve the sealing effect.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a composite filler type coating mixing and molding equipment. First, by starting a vibration motor, the placement seat is elastically connected to the mounting seat via a first spring. The vibration motor causes the mixing tank to vibrate slightly up and down, effectively expelling air during coating mixing and improving mixing uniformity. Furthermore, the fixing components and limiting grooves facilitate easy installation, installation, and disassembly of the mixing tank, making cleaning after use convenient.

[0023] This utility model provides a composite filler type coating mixing and molding device. A motor drives the mixing blades to rotate, stirring the coating within the mixing tank. Simultaneously, gear and rack transmission causes the mixing blades to reciprocate along the length of the mixing tank while rotating, ensuring thorough mixing of the entire area and resulting in more uniform coating mixing. A cylinder drives a lifting column to rise and fall, which in turn causes the fixed frame and mixing rod to rise and fall synchronously. The mixing blades are adjusted to a suitable initial mixing height based on the height of the mixing tank and the depth of the material, ensuring that the mixing blades fully contact the material. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a sectional view of the fixed column of this utility model; Figure 3 This is a schematic diagram of the fixing component structure of this utility model; Figure 4 This is a schematic diagram of the stirring rod structure of this utility model; Figure 5 This is a schematic diagram of the adaptive component structure of this utility model.

[0025] In the diagram: 1. Base plate; 2. Mounting seat; 3. First spring; 4. Placement seat; 5. Vibration motor; 6. Limiting groove; 7. Support plate; 8. Threaded rod; 9. Knob; 10. Clamping plate; 11. Mixing tank; 12. Fixed column; 13. Lifting groove; 14. Cylinder; 15. Lifting column; 16. Fixed frame; 17. Slide groove; 18. Slide seat; 19. Motor; 20. Mixing rod; 21. Mixing blade; 22. Gear; 23. Rack; 24. Mounting groove; 25. Second spring; 26. Telescopic column; 27. Controller. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0028] Reference Figure 1-5This utility model discloses a composite filler type coating mixing and molding device, including a base plate 1, which serves as a support. Four mounting seats 2 are fixedly connected to the top of the base plate 1, serving to limit and install a first spring 3. The first spring 3 is sleeved on the outside of the mounting seats 2, with the compression of the first spring 3 controlled between 1 / 3 and 2 / 3 of its free length, ensuring sufficient elastic support while avoiding excessive compression that could cause permanent deformation and loss of elastic recovery. A placement seat 4 is fixedly connected to the top of the first spring 3, supporting the mixing tank 11. A limiting groove 6 is formed on the top of the placement seat 4, serving as a limiting groove. A vibration motor 5 is fixedly connected to the bottom of the placement seat 4, which vibrates the mixing tank 11. The mixing tank 11 is housed within the limiting groove 6, used to hold the coating raw materials. Fixing components are installed at the four corners of the top of the placement seat 4, located on the outside of the mixing tank 11. Fixing columns 12 are fixedly connected to both sides of the top of the base plate 1, providing support. A lifting groove 13 is provided at the top of the fixed column 12, which serves as a limit and guide. A cylinder 14 is fixedly connected inside the lifting groove 13, and a lifting column 15 is fixedly connected to the output end of the cylinder 14. Magnetostrictive displacement sensors (not shown in the figure) are installed on the two lifting columns 15 to collect the lifting height data of the two columns in real time and transmit it to the controller 27 of the equipment. The controller 27 presets a synchronization reference value. When a height difference is detected between the two lifting columns 15, the controller adjusts the opening of the proportional valve of the corresponding cylinder 14 through a PID control algorithm. For example, it increases the air intake of the cylinder 14 that is lifting slower, thereby accelerating its lifting speed until the two columns are at the same height. A fixed frame 16 is fixedly connected between the two lifting columns 15. A sliding groove 17 is provided on both sides of the fixed frame 16. A sliding seat 18 is slidably connected in the sliding groove 17 to facilitate the sliding of the sliding seat 18 along the sliding groove 17. Limit blocks (not shown in the figure) are provided on both sides of the sliding groove 17 to prevent the sliding seat 18 from moving excessively to the sides, which would cause the stirring blade 21 to collide with the mixing box 11. A motor 19 is fixedly connected to the top of the slide block 18, and a protective cover is installed on the outside of the motor 19. A stirring rod 20 is fixedly connected to the output end of the motor 19 through the slide block 18. Evenly distributed stirring blades 21 are fixedly connected to the outer ring of the stirring rod 20. The motor 19 drives the stirring rod 20 and stirring blades 21 to rotate. A rack 23 is fixedly connected to the inner side of the fixed frame 16. An adaptive component is provided at the bottom of the stirring rod 20. A lifting column 15 is located inside the lifting groove 13, and the outer side of the lifting column 15 is slidably connected to the inner wall of the lifting groove 13, facilitating the lifting column 15 to rise and fall along the lifting groove 13. A gear 22 is fixedly connected to the upper part of the outer ring of the stirring rod 20, and the gear 22 meshes with the rack 23. When the gear 22 rotates, it can move along the rack 23. A controller 27 is fixedly connected to the outer side of the fixed column 12.

[0029] Reference Figure 3The fixing assembly includes a support plate 7, the bottom of which is fixedly connected to the placement seat 4. A threaded rod 8 is threaded through and connected to the support plate 7. A clamping plate 10 is rotatably connected to one end of the threaded rod 8, and the clamping plate 10 is located on the outside of the mixing tank 11. A knob 9 is fixedly connected to the other end of the threaded rod 8, and the knob 9 is located on the outside of the support plate 7. The fixing assembly, in conjunction with the limiting groove 6, allows for easy installation, fixing, and disassembly of the mixing tank 11. It also facilitates cleaning of the mixing tank 11.

[0030] Reference Figure 5 The adaptive component includes a mounting groove 24, which is located at the bottom of the stirring rod 20. A second spring 25 is fixedly connected inside the mounting groove 24, and a telescopic column 26 is fixedly connected to the bottom of the second spring 25. The telescopic column 26 is located inside the mounting groove 24, and its exterior is slidably connected to the inner wall of the mounting groove 24. The adaptive component can prevent the stirring rod 20 from making hard contact with the bottom of the mixing box 11 and can also adapt to the up-and-down vibration of the mixing box 11.

[0031] Working principle: First, the composite filler, base material, additives, and other raw materials to be mixed are poured into the mixing tank 11 according to the proportion. Then, the mixing tank 11 is placed into the limiting groove 6 of the placement seat 4, which initially restricts the displacement of the mixing tank 11. Next, the knob 9 of the fixing component is rotated in sequence, driving the threaded rod 8 to move inward along the support plate 7, so that the clamping plate 10 is tightly attached to the outside of the mixing tank 11, completing the fastening and fixing of the mixing tank 11 and preventing shaking during the mixing process. The cylinder 14 is started by the controller 27. The output end of the cylinder 14 pushes the lifting column 15 to slide downward along the lifting groove 13 of the fixing column 12, driving the fixing frame 16 and the stirring rod 20 and stirring blade 21 below to descend synchronously. Until the stirring blade 21 and the telescopic column 26 of the adaptive component are immersed in the material, when the telescopic column 26 contacts the bottom of the mixing tank 11, the second spring 25 is compressed to avoid hard contact with the bottom of the mixing tank 11. The motor 19 is started, driving the stirring rod 20 and stirring blade 21 to rotate at high speed, shearing and mixing the material and breaking up the filler agglomerates. When the stirring rod 20 rotates, the outer gear 22 meshes with the rack 23 on the inner side of the fixed frame 16, driving the slide 18 to slide back and forth along the slide groove 17, allowing the stirring blade 21 to cover a larger area inside the mixing box 11 and avoiding local mixing dead zones. Simultaneously, the vibration motor 5 at the bottom of the placement seat 4 is activated. The placement seat 4 is elastically connected to the mounting seat 2 via the first spring 3. The vibration motor 5 drives the mixing box 11 to vibrate up and down, effectively expelling air during the coating mixing process and further improving mixing uniformity. During the up-and-down vibration of the mixing box 11, the stirring rod 20 avoids hard contact with the bottom of the mixing box 11 through the self-adaptive component at the bottom. After the mixing reaches the preset time, the controller 27 shuts off the motor 19 and the vibration motor 5, and the cylinder 14 is activated to lift the lifting column 15, causing the stirring rod 20 and stirring blade 21 to detach from the mixing box 11. Turning the knob 9 in the opposite direction releases the clamping plate 10, allowing the mixing box 11 to be removed, completing the mixing and molding of the composite filler-type coating.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A composite filler type coating mixing and molding equipment, comprising a base plate (1), characterized in that: The base plate (1) is fixedly connected to four mounting seats (2) on the top. A first spring (3) is sleeved on the outside of the mounting seat (2). A placement seat (4) is fixedly connected to the top of the first spring (3). A limit groove (6) is opened on the top of the placement seat (4). A vibration motor (5) is fixedly connected to the bottom of the placement seat (4). A mixing tank (11) is set in the limit groove (6). Fixing components are installed at the four corners of the top of the placement seat (4), and the fixing components are set on the outside of the mixing tank (11). Fixing columns (12) are fixedly connected to both sides of the top of the base plate (1). A lifting groove (13) is opened on the top of the fixing column (12). A fixed connection is fixed in the lifting groove (13). A cylinder (14) is connected to the cylinder (14), and a lifting column (15) is fixedly connected to the output end of the cylinder (14). A fixed frame (16) is fixedly connected between the two lifting columns (15). A sliding groove (17) is provided on both sides of the fixed frame (16). A sliding seat (18) is slidably connected in the sliding groove (17). A motor (19) is fixedly connected to the top of the sliding seat (18). A stirring rod (20) is fixedly connected through the output end of the motor (19) through the sliding seat (18). A stirring blade (21) is fixedly connected to the outer ring of the stirring rod (20). A rack (23) is fixedly connected to the inner side of the fixed frame (16). An adaptive component is provided at the bottom of the stirring rod (20).

2. The composite filler type coating mixing and molding equipment according to claim 1, characterized in that: The fixing component includes a support plate (7), the bottom of which is fixedly connected to the placement seat (4). A threaded rod (8) is threaded through and connected to the inside of the support plate (7). A clamping plate (10) is rotatably connected to one end of the threaded rod (8), and the clamping plate (10) is located on the outside of the mixing tank (11).

3. The composite filler type coating mixing and molding equipment according to claim 1, characterized in that: The adaptive component includes a mounting slot (24) which is located at the bottom of the stirring rod (20). A second spring (25) is fixedly connected inside the mounting slot (24), and a telescopic column (26) is fixedly connected to the bottom of the second spring (25).

4. The composite filler type coating mixing and molding equipment according to claim 1, characterized in that: The lifting column (15) is installed inside the lifting groove (13), and the outside of the lifting column (15) is slidably connected to the inner wall of the lifting groove (13).

5. The composite filler type coating mixing and molding equipment according to claim 1, characterized in that: A gear (22) is fixedly connected above the outer ring of the stirring rod (20), and the gear (22) meshes with the rack (23).

6. The composite filler type coating mixing and molding equipment according to claim 1, characterized in that: A controller (27) is fixedly connected to the outside of the fixed column (12).

7. The composite filler type coating mixing and molding equipment according to claim 2, characterized in that: The threaded rod (8) is fixedly connected to a knob (9) at one end, and the knob (9) is located on the outside of the support plate (7).

8. The composite filler type coating mixing and molding equipment according to claim 3, characterized in that: The telescopic column (26) is set in the mounting groove (24), and the outside of the telescopic column (26) is slidably connected to the inner wall of the mounting groove (24).

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