A tablet granulating and molding device
Patent Information
- Application Number
- CN202522623535.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0003]本实用新型的目的在于提供一种片剂造粒成型装置,以解决现有的成型装置对药片成型时,需要布料、刮平、成型和卸料,每个步骤耗费时间,极大影响生产效率、产量低的问题
本实用新型提出一种片剂造粒成型装置,该装置在可以做到连续生产的基础上,药粉布料、药片成型和顶出药片卸料的步骤同步进行,极大节约了药片的成型效率,提高了药片的产量。
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Figure CN224912322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tablet forming equipment technology, and in particular to a tablet granulation and forming device. Background Technology
[0002] In addition to common compressed tablets and sugar-coated tablets, pharmaceutical tablets also include microcapsule tablets, lozenges, external tablets, and effervescent tablets. Existing tablet manufacturing equipment, such as the Chinese utility model patent with publication number CN223327009U entitled "A Stamping and Forming Device for Traditional Chinese Medicine Tablets," requires a sequential process of feeding, leveling, forming, and unloading during tablet forming. While continuous production is possible, each step is time-consuming, significantly impacting production efficiency and resulting in low output. There is an urgent need for a high-efficiency, high-output tablet granulation and forming device. Utility Model Content
[0003] The purpose of this invention is to provide a tablet granulation and forming device to solve the problem that existing forming devices require feeding, leveling, forming, and unloading of tablets, each step of which is time-consuming and greatly affects production efficiency and results in low output.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A tablet granulation and forming apparatus includes a base, a motor, an ejection mechanism, a granulation disc, and a pressure mechanism. The motor and the ejection mechanism are both disposed in the inner cavity of the base. The granulation disc is rotatably mounted on the base. The power output end of the motor is connected to the granulation disc. Multiple granulation holes on the granulation disc are sequentially divided into a filling area, a granulation area, and an ejection area along the circumferential direction. The ejection end of the ejection mechanism is adapted to the granulation hole in the ejection area. The pressure mechanism is disposed on the base, and the extrusion end of the pressure mechanism is adapted to the granulation hole in the granulation area.
[0005] A further technical solution is: the ejection mechanism includes a first cylinder, a first horizontal plate and ejection rods. The cylinder is installed vertically upward in the inner cavity of the base. The first horizontal plate is installed horizontally on the power output end of the first cylinder. A plurality of ejection rods are installed vertically on the first horizontal plate, and the ejection rods are adapted to the granulation holes in the ejection area.
[0006] A further technical solution is as follows: the pressure mechanism includes a cantilever, a second cylinder, a second horizontal plate, and extrusion rods. The cantilever is mounted on the base, the second cylinder is mounted vertically downwards on the cantilever, the second horizontal plate is mounted horizontally on the power output end of the second cylinder, and a plurality of extrusion rods are mounted vertically on the second horizontal plate, and the extrusion rods are adapted to the granulation holes in the granulation zone.
[0007] A further technical solution is: the base is provided with a feeding tube adapted to the filling area, and the discharge end of the feeding tube slides against the upper surface of the granulation disc.
[0008] A further technical solution is: the base is provided with a scraper that is adapted to the ejection area, and the bottom of the scraper slides against the upper surface of the granulation disc.
[0009] A further technical solution is that the bottom of the scraper is provided with a clearance groove that is adapted to the ejection end of the ejection mechanism.
[0010] A further technical solution is: a proximity sensor is provided on the base, and multiple positioning blocks adapted to the proximity sensor are provided on the outer periphery of the granulation disk, with each of the multiple positioning blocks corresponding to the filling area, the granulation area and the ejection area respectively.
[0011] A further technical solution is that a material trough is provided on the base.
[0012] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects: This invention proposes a tablet granulation and forming device that enables continuous production by simultaneously performing the steps of powder feeding, tablet forming, and tablet ejection and unloading, thereby greatly saving tablet forming efficiency and increasing tablet output. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a tablet granulation and forming device according to the present invention.
[0014] Figure 2 This utility model Figure 1 A structural diagram from a top-down perspective.
[0015] Figure 3 This utility model Figure 1 A schematic diagram of the structure of the granulation disc.
[0016] Figure 4 This utility model Figure 1 A schematic diagram of the middle scraper plate.
[0017] Reference numerals: 1. Base; 2. Motor; 3. Ejection mechanism; 4. Granulation disc; 41. Filling area; 42. Granulation area; 43. Ejection area; 5. Pressure mechanism; 6. Granulation hole; 7. First cylinder; 8. First horizontal plate; 9. Ejection rod; 10. Cantilever; 11. Second cylinder; 12. Second horizontal plate; 13. Extrusion rod; 14. Material distribution pipe; 15. Scraper; 151. Clearance groove; 16. Proximity sensor; 17. Positioning block; 18. Material trough. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0020] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example
[0024] This implementation example Figure 1 , Figure 2 , Figure 3 As shown, a tablet granulation and forming apparatus includes a base 1, a motor 2, an ejection mechanism 3, a granulation disc 4, and a pressure mechanism 5. The motor 2 and the ejection mechanism 3 are both disposed in the inner cavity of the base 1. The granulation disc 4 is rotatably mounted on the base 1. The power output end of the motor 2 is connected to the granulation disc 4. Multiple granulation holes 6 on the granulation disc 4 are sequentially divided into a filling area 41, a granulation area 42, and an ejection area 43 along the circumferential direction. The ejection end of the ejection mechanism 3 is adapted to the granulation hole 6 of the ejection area 43. The pressure mechanism 5 is disposed on the base 1, and the extrusion end of the pressure mechanism 5 is adapted to the granulation hole 6 of the granulation area 42.
[0025] First, the powder is distributed on the filling area 41 of the granulation disc 4, filling the granulation holes 6 of the filling area 41. The motor 2 rotates the granulation disc 4 at a certain angle to the position of the pressure mechanism 5. Then, the pressure mechanism 5 intervenes and extrudes the powder in the granulation holes 6 into tablets. Next, the motor 2 rotates the granulation disc 4 at a certain angle to the position of the ejection mechanism 3. The ejection mechanism 3 intervenes and ejects the tablets from the granulation holes 6. During this process, the continuously distributed filling area 41, granulation area 42 and ejection area 43 work simultaneously. The steps of powder distribution, tablet forming and tablet ejection are carried out synchronously, which greatly saves the tablet forming efficiency and increases the tablet output.
[0026] Preferably, the ejection mechanism 3 includes a first cylinder 7, a first horizontal plate 8, and ejection rods 9. The cylinder 7 is installed vertically upward in the inner cavity of the base 1, the first horizontal plate 8 is installed horizontally on the power output end of the first cylinder 7, and multiple ejection rods 9 are installed vertically on the first horizontal plate 8, and the ejection rods 9 are adapted to the granulation holes 6 in the ejection area 43.
[0027] The first cylinder 7, along with the first horizontal plate 8 and the ejector rod 9, rises to eject the tablets from the granulation holes 6 in the ejection zone 43, thus completing the tablet unloading process.
[0028] Preferably, the pressure mechanism 5 includes a cantilever 10, a second cylinder 11, a second horizontal plate 12, and extrusion rods 13. The cantilever 10 is mounted on the base 1, the second cylinder 11 is mounted vertically downward on the cantilever 10, the second horizontal plate 12 is mounted horizontally on the power output end of the second cylinder 11, and multiple extrusion rods 13 are mounted vertically on the second horizontal plate 12, and the extrusion rods 13 are adapted to the granulation holes 6 in the granulation zone 42.
[0029] The second cylinder 11 lowers the second horizontal plate 12 and the extrusion rod 13, and the extrusion rod 13 extrudes the tablets in the granulation holes 6 of the granulation zone 42 into shape.
[0030] Preferably, the base 1 is provided with a feeding pipe 14 adapted to the filling area 41, and the discharge end of the feeding pipe 14 slides against the upper surface of the granulation disc 4.
[0031] The feed tube 14 provides a scraping (powder scraping) function while filling the granulation holes 6 in the filling zone 41.
[0032] Preferably, such as Figure 4 As shown, a scraper 15 adapted to the ejection area 43 is provided on the base 1, and the bottom of the scraper 15 slides against the upper surface of the granulation disc 4.
[0033] After the ejection mechanism 3 ejects the tablets, the granulation disc 4 rotates, and the scraper 15 scrapes off the ejected tablets.
[0034] Preferably, the bottom of the scraper 15 is provided with a relief groove 151 that is adapted to the ejection end of the ejection mechanism 3.
[0035] Sometimes when the ejector rod 9 of the ejector mechanism 3 rises above the upper surface of the granulation hole 6, the clearance groove 151 can avoid collision when the granulation disc 4 rotates, ensuring that the granulation disc 4 rotates smoothly during unloading.
[0036] Preferably, a proximity sensor 16 is provided on the base 1, and a plurality of positioning blocks 17 adapted to the proximity sensor 16 are provided on the outer periphery of the granulation disk 4. The plurality of positioning blocks 17 correspond one-to-one with the filling area 41, the granulation area 42 and the ejection area 43 respectively.
[0037] The proximity sensor 16 can work with the positioning block 17 to ensure that the granulation disc 4 rotates accurately and works smoothly.
[0038] Preferably, a material trough 18 is provided on the base 1.
[0039] The feed trough 18 is used to collect the tablets scraped off by the scraper plate 15.
[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A tablet granulation and forming apparatus, characterized in that: The device includes a base (1), a motor (2), an ejector mechanism (3), a granulation disc (4), and a pressure mechanism (5). The motor (2) and the ejector mechanism (3) are both located in the inner cavity of the base (1). The granulation disc (4) is rotatably mounted on the base (1). The power output end of the motor (2) is connected to the granulation disc (4). The multiple granulation holes (6) on the granulation disc (4) are divided into a filling area (41), a granulation area (42), and an ejection area (43) in sequence along the circumferential direction. The ejection end of the ejector mechanism (3) is adapted to the granulation hole (6) of the ejection area (43). The pressure mechanism (5) is located on the base (1), and the extrusion end of the pressure mechanism (5) is adapted to the granulation hole (6) of the granulation area (42).
2. The tablet granulation and forming apparatus according to claim 1, characterized in that: The ejection mechanism (3) includes a first cylinder (7), a first horizontal plate (8), and ejection rods (9). The cylinder (7) is installed vertically upward in the inner cavity of the base (1). The first horizontal plate (8) is installed horizontally on the power output end of the first cylinder (7). A plurality of ejection rods (9) are installed vertically on the first horizontal plate (8), and the ejection rods (9) are adapted to the granulation holes (6) in the ejection area (43).
3. The tablet granulation and forming apparatus according to claim 1, characterized in that: The pressure mechanism (5) includes a cantilever (10), a second cylinder (11), a second horizontal plate (12), and extrusion rods (13). The cantilever (10) is mounted on the base (1). The second cylinder (11) is mounted vertically downward on the cantilever (10). The second horizontal plate (12) is mounted horizontally on the power output end of the second cylinder (11). Multiple extrusion rods (13) are mounted vertically on the second horizontal plate (12), and the extrusion rods (13) are adapted to the granulation holes (6) in the granulation zone (42).
4. The tablet granulation and forming apparatus according to claim 1, characterized in that: The base (1) is provided with a feeding tube (14) adapted to the filling area (41), and the discharge end of the feeding tube (14) slides against the upper surface of the granulation disc (4).
5. The tablet granulation and forming apparatus according to claim 1, characterized in that: The base (1) is provided with a scraper (15) adapted to the ejection area (43), and the bottom of the scraper (15) slides against the upper surface of the granulation disc (4).
6. The tablet granulation and forming apparatus according to claim 5, characterized in that: The bottom of the scraper (15) is provided with a relief groove (151) that is adapted to the ejection end of the ejection mechanism (3).
7. The tablet granulation and forming apparatus according to claim 1, characterized in that: The base (1) is provided with a proximity sensor (16), and the outer periphery of the granulation disk (4) is provided with a plurality of positioning blocks (17) adapted to the proximity sensor (16). The plurality of positioning blocks (17) correspond one-to-one with the filling area (41), the granulation area (42) and the ejection area (43).
8. The tablet granulation and forming apparatus according to claim 1, characterized in that: The base (1) is provided with a material trough (18).
Citation Information
Patent Citations
Traditional Chinese medicine tablet punch forming device
CN223327009U