Quick-connection type solid additive feeding device
Patent Information
- Application Number
- CN202522454966.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0003]现有的少量固体添加剂通过拆除罐体投料口进料,材料容易吸收水分影响产品品质甚至部分添加剂接触空气发生反应产生危险气体严重影响操作人员安全,又或者从手套箱进料,因其量少,经过管道残留里大,影响品质,因此,提出一种快接式固体添加剂投料装置来解决上述问题
[0017]通过设置第一夹板、第二夹板和卡扣,通过第一夹板、第二夹板与卡扣的组合,可在无需工具的情况下快速夹持于反应釜进料管,安装或拆卸时间缩短至传统法兰连接的1/5以下,适应批次生产中频繁换釜的需求,内壁多层弧形橡胶条使其密封性增强,通过设置限位槽、限位条和密封条,限位槽与限位条的配合定位,结合密封条、第一密封圈、第二密封圈的多层密封,以及真空泵的负压/惰性气体保护,可实现零泄漏操作,避免有毒、易挥发或粉尘物料对操作人员的健康危害及环境污染,通过设置观察窗和橡胶手套,观察窗可实时观察物料投放状态,橡胶手套配合手动阀实现“手-眼协同”控制,精确调节投料速度和剂量(误差≤2%),避免传统敞口投料导致的物料过量或结块堵塞问题,通过设置进料斗,进料斗的锥形结构减少物料残留,软管的柔韧性可缓冲物料下落冲击,保护反应釜内搅拌系统或已存在的液相体系稳定。
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Figure CN224912336U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solid additive feeding technology, specifically a quick-connect solid additive feeding device. Background Technology
[0002] In the production processes of industries such as chemicals, pharmaceuticals, food, and new materials, the feeding of solid additives, such as catalysts, stabilizers, and powdered raw materials, is a key step in the construction of the reaction system.
[0003] Existing methods for feeding small quantities of solid additives by removing the tank's feeding port can lead to the material easily absorbing moisture, affecting product quality, and in some cases, reacting with air to produce hazardous gases, seriously endangering operator safety. Alternatively, feeding from the glove box results in small quantities with significant residue after passing through the pipeline, also affecting quality. Therefore, a quick-connect solid additive feeding device is proposed to solve these problems. Utility Model Content
[0004] The purpose of this invention is to provide a quick-connect solid additive feeding device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick-connect solid additive feeding device, comprising a first clamping plate and a second clamping plate.
[0006] The inner walls of the first clamping plate and the second clamping plate are fixedly connected with multiple layers of arc-shaped rubber strips. The contact surface of the first clamping plate is provided with a limiting groove, and a sealing strip is fixedly connected in the middle of the limiting groove. The first clamping plate and the second clamping plate are used to clamp the feed pipe at the upper end of the reactor.
[0007] Furthermore, a limiting strip is fixedly connected to the contact surface of the second clamping plate, and the second clamping plate is engaged with the first clamping plate through the limiting strip.
[0008] Furthermore, the first clamping plate and the second clamping plate are provided with corresponding interlocking buckles on their two side edges. The buckles are used to fasten the first clamping plate and the second clamping plate together. The first clamping plate and the second clamping plate are provided with threads on their upper sides, and the bottom box is threadedly connected to the upper sides of the first clamping plate and the second clamping plate.
[0009] Furthermore, a first sealing ring is fixedly connected to the contact surface of the bottom box, the first clamping plate, and the second clamping plate, and a glove box is threadedly connected to the top of the bottom box.
[0010] Furthermore, a second sealing ring is fixedly connected to the contact surface between the glove box and the bottom box.
[0011] Furthermore, an observation window is provided at the front end of the glove box, and a rubber glove is provided below the front end of the glove box.
[0012] Furthermore, a feed hopper is fixedly connected to the middle of the inner wall of the glove box, and a flexible hose is fixedly connected to the lower end of the feed hopper.
[0013] Furthermore, a manual valve is fixedly connected to the middle of the hose.
[0014] Furthermore, the glove box is rotatably connected to a cover plate via a hinge, and a handle is fixedly connected to the top of the cover plate.
[0015] Furthermore, a fixed shaft is fixedly connected to the top of the glove box, and a limit block is rotatably connected to the middle of the fixed shaft. A first vacuum pump and a second vacuum pump are fixedly connected to the upper and lower right sides of the glove box.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] By setting up a first clamping plate, a second clamping plate, and a buckle, the combination of the first clamping plate, the second clamping plate, and the buckle allows for quick clamping of the reactor feed pipe without tools. Installation or disassembly time is reduced to less than 1 / 5 of traditional flange connections, meeting the needs of frequent reactor changes in batch production. Multiple layers of arc-shaped rubber strips on the inner wall enhance its sealing performance. Through the setting of limiting grooves, limiting strips, and sealing strips, the matching positioning of the limiting grooves and limiting strips, combined with the multi-layer sealing of the sealing strip, the first sealing ring, and the second sealing ring, as well as the negative pressure / inert gas protection of the vacuum pump, zero leakage can be achieved. To prevent the spread of toxic, volatile, or dusty materials and avoid health hazards to operators and environmental pollution, an observation window and rubber gloves are installed. The observation window allows for real-time monitoring of the material feeding status, while the rubber gloves, in conjunction with the manual valve, enable "hand-eye coordination" control, precisely adjusting the feeding speed and dosage (error ≤2%). This avoids the problems of excessive material or clumping and blockage caused by traditional open feeding. The feed hopper, with its conical structure, reduces material residue, and the flexible hose buffers the impact of falling material, protecting the stability of the stirring system or existing liquid phase system inside the reactor. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2This is a schematic diagram of the right-side cross-sectional structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the top cross-sectional structure of this utility model;
[0022] Figure 4 This is a front cross-sectional view of the present invention.
[0023] In the diagram: 1. First clamping plate; 2. Second clamping plate; 3. Limiting groove; 4. Sealing strip; 5. Limiting strip; 6. Buckle; 7. Base box; 8. First sealing ring; 9. Glove box; 10. Second sealing ring; 11. Observation window; 12. Rubber glove; 13. Feed hopper; 14. Hoist; 15. Manual valve; 16. Multi-layer arc-shaped rubber strip; 17. Cover plate; 18. Handle; 19. Fixed shaft; 20. Limiting block; 21. First vacuum pump; 22. Second vacuum pump. Detailed Implementation
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-4This utility model provides a quick-connect solid additive feeding device: a quick-connect solid additive feeding device includes a first clamping plate 1 and a second clamping plate 2. By setting the first clamping plate 1, the second clamping plate 2 and the buckle 6, the device can be quickly clamped to the feed pipe of the reactor without tools. The installation or disassembly time is reduced to less than 1 / 5 of that of traditional flange connections, which is suitable for the needs of frequent reactor changes in batch production. The inner wall has multiple layers of arc-shaped rubber strips 16 to enhance its sealing performance. The inner walls of the first clamping plate 1 and the second clamping plate 2 are both fixedly connected with multiple layers of arc-shaped rubber strips. Article 16, the contact surface of the first clamping plate 1 is provided with a limiting groove 3. By setting the limiting groove 3, the limiting strip 5 and the sealing strip 4, the limiting groove 3 and the limiting strip 5 are positioned together. Combined with the multi-layer sealing of the sealing strip 4, the first sealing ring 8 and the second sealing ring 10, and the negative pressure / inert gas protection of the vacuum pump, zero leakage operation can be achieved, avoiding health hazards to operators and environmental pollution from toxic, volatile or dusty materials. The sealing strip 4 is fixedly connected in the middle of the limiting groove 3. The first clamping plate 1 and the second clamping plate 2 are used to clamp the feed pipe at the upper end of the reactor. The contact surface of the second clamping plate 2 is fixedly connected with the limiting strip 5. The first clamping plate 1 is connected to the limiting strip 5 by engaging. The two sides of the first clamping plate 1 and the second clamping plate 2 are respectively provided with buckles 6 that engage with each other. The buckles 6 are used to fasten the first clamping plate 1 and the second clamping plate 2. The buckles 6 are preferably toggle-type buckles, including a pressing handle with one end hinged to the outer wall of the first clamping plate 1 and a buckle with one end fixed to the outer wall of the second clamping plate 2. By pressing the handle to engage the buckle and pressing down, a strong radial clamping force can be provided to the first clamping plate 1 and the second clamping plate 2 using the lever principle, so as to ensure that they are firmly fixed on the feed pipe. The first clamping plate 1 and the second clamping plate 2 are provided with threads on the top. The bottom box 7 is threadedly connected to the top of the first clamping plate 1 and the second clamping plate 2.
[0028] A first sealing ring 8 is fixedly connected to the contact surface of the bottom box 7 with the first clamping plate 1 and the second clamping plate 2. A glove box 9 is threadedly connected to the top of the bottom box 7. A second sealing ring 10 is fixedly connected to the contact surface of the glove box 9 with the bottom box 7. An observation window 11 is provided at the front end of the glove box 9. By setting the observation window 11 and the rubber glove 12, the observation window 11 can observe the material feeding status in real time. The rubber glove 12, together with the manual valve 15, realizes "hand-eye coordination" control to accurately adjust the feeding speed and dosage (error ≤2%), avoiding the problems of excessive material or clumping and blockage caused by traditional open feeding. A rubber glove 12 is set at the lower front end of the glove box 9. A feed hopper 13 is fixedly connected to the middle of the inner wall of the glove box 9. By setting the feed hopper 13, the conical structure of the feed hopper 13 reduces material residue, and the flexibility of the hose 14 can alleviate the problem. To prevent material from falling and impacting, and to protect the stability of the stirring system or existing liquid phase system inside the reactor, a hose 14 is fixedly connected to the lower end of the feed hopper 13. The lower end of the hose 14 passes through the central through hole of the bottom box 7 and extends into the internal channel formed by the combination of the first clamping plate 1 and the second clamping plate 2, so as to ensure that the material can be directly fed into the feed pipe of the reactor. A manual valve 15 is fixedly connected to the middle of the hose 14. A cover plate 17 is rotatably connected to the glove box 9 via a hinge. A handle 18 is fixedly connected to the top of the cover plate 17. A fixed shaft 19 is fixedly connected to the top of the glove box 9. A limit block 20 is rotatably connected to the middle of the fixed shaft 19. A first vacuum pump 21 and a second vacuum pump 22 are fixedly connected to the upper and lower right sides of the glove box 9. A first interface, a second interface, and an inert gas interface are opened on the box wall of the glove box 9. The first vacuum pump 21 is connected to the internal space of the glove box 9 through the first interface and is used to evacuate the inside of the box to create a negative pressure environment or to prepare for the filling of inert gas. The inert gas interface is used to connect to an external inert gas source to fill the inside of the box with inert gas to protect the materials. The second vacuum pump 22 is connected to the internal space of the glove box 9 through the second interface and is used to remove residual dust in the box and pipes after feeding is completed.
[0029] In use, the first and second clamps are fixed to the feed pipe of the reactor, and the buckle 6 is fastened to ensure that the rubber strip 16 is in close contact with the pipe wall. The bottom box 7 including the first sealing ring 8 and the glove box 9 including the second sealing ring 10 are tightened in sequence. The sealing of each connection is checked. If an inert environment is required, the first vacuum pump 21 is used to evacuate the air and then fill it with inert gas. The cover plate 17 is opened and the solid additive is poured into the feed hopper 13. The cover plate is closed and locked by the limit block 20. The hand is inserted into the glove 12 and the manual valve 15 is operated to open the hose 14 channel. The material falls into the reactor through the feed hopper and hose. The amount added is confirmed through the observation window 11. The manual valve 15 is closed. If cleaning is required, the second vacuum pump 22 is started to remove residual dust. The buckle 6 is loosened to disassemble the device.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A quick-connect solid additive feeding device, comprising a first clamping plate (1) and a second clamping plate (2), characterized in that: The inner walls of the first clamping plate (1) and the second clamping plate (2) are fixedly connected with multiple layers of arc-shaped rubber strips (16). The contact surface of the first clamping plate (1) is provided with a limiting groove (3). A sealing strip (4) is fixedly connected in the middle of the limiting groove (3). The first clamping plate (1) and the second clamping plate (2) are used to clamp the feed pipe at the upper end of the reactor.
2. The quick-connect solid additive feeding device according to claim 1, characterized in that: The contact surface of the second clamping plate (2) is fixedly connected to a limiting strip (5), and the second clamping plate (2) is engaged with the first clamping plate (1) through the limiting strip (5).
3. The quick-connect solid additive feeding device according to claim 2, characterized in that: The first clamping plate (1) and the second clamping plate (2) are provided with buckles (6) that engage with each other on their respective sides. The buckles (6) are used to fasten the first clamping plate (1) and the second clamping plate (2) together. The first clamping plate (1) and the second clamping plate (2) are provided with threads on their upper sides. The first clamping plate (1) and the second clamping plate (2) are connected to the bottom box (7) by threads on their upper sides.
4. The quick-connect solid additive feeding device according to claim 3, characterized in that: The bottom box (7) is fixedly connected to the contact surface of the first clamping plate (1) and the second clamping plate (2) with a first sealing ring (8), and the top of the bottom box (7) is threadedly connected to a glove box (9).
5. The quick-connect solid additive feeding device according to claim 4, characterized in that: The glove box (9) and the bottom box (7) are fixedly connected to a second sealing ring (10).
6. The quick-connect solid additive feeding device according to claim 4, characterized in that: The glove box (9) has an observation window (11) at the front end and a rubber glove (12) at the lower front end.
7. The quick-connect solid additive feeding device according to claim 4, characterized in that: The inner wall of the glove box (9) is fixedly connected to a feed hopper (13), and the lower end of the feed hopper (13) is fixedly connected to a hose (14).
8. A quick-connect solid additive feeding device according to claim 7, characterized in that: A manual valve (15) is fixedly connected in the middle of the hose (14).
9. A quick-connect solid additive feeding device according to claim 4, characterized in that: The glove box (9) is rotatably connected to a cover plate (17) via a hinge, and a handle (18) is fixedly connected to the top of the cover plate (17).
10. A quick-connect solid additive feeding device according to claim 4, characterized in that: The top of the glove box (9) is fixedly connected to a fixed shaft (19), and a limit block (20) is rotatably connected to the middle of the fixed shaft (19). The right side of the glove box (9) is fixedly connected to a first vacuum pump (21) and a second vacuum pump (22) on both the top and bottom.
