Quick-release anticorrosion lining plate structure of a reaction kettle

Abstract

The utility model discloses a kind of quick-release anticorrosive lining plate structures of reaction kettle, it includes reaction kettle main body, anticorrosive lining plate component, annular support frame, quick-release mechanism, locking assembly and guiding component.Anticorrosive lining plate component is composed of multiple arc lining plate units, cooperate through clamping block and the clamping groove on annular support frame, and realize quick installation and disassembly by the aid of elastic compression piece, locking assembly and guiding component.Arc lining plate unit inside is coated with anticorrosive coating, and outside is provided with reinforcing rib, further improve corrosion resistance and structural strength.Annular support frame inside is equipped with sealing strip, and enhance sealing performance.The present application can significantly improve the dismounting efficiency of reaction kettle anticorrosive lining plate, while ensuring installation stability and sealing property, prolong the service life of equipment, suitable for corrosive medium reaction scene in chemical production.

Description

Technical Field

[0001] This utility model relates to the field of corrosion protection technology for chemical equipment, and in particular to a quick-release corrosion-resistant lining structure for a reaction vessel. Background Technology

[0002] In chemical production processes, reactors are widely used as core equipment in various chemical reactions and material mixing operations. For reactions involving corrosive media, corrosion resistance is particularly important, as it not only affects the equipment's lifespan but also directly impacts production safety and efficiency. To improve the corrosion resistance of reactors, anti-corrosion liners are typically installed on their inner walls; however, existing liner systems mostly employ a fixed installation structure. In practical use, because reactors require regular cleaning and maintenance, the disassembly and installation of fixed liners is often complex, leading to low maintenance efficiency. Furthermore, frequent disassembly and assembly can affect the liner's sealing performance and overall structure, thereby reducing equipment reliability and lifespan. Therefore, there is still room for improvement in the design of reactor anti-corrosion liners. Utility Model Content

[0003] The purpose of this utility model is to provide a quick-release anti-corrosion liner structure for a reactor, which solves the problems mentioned in the background art.

[0004] This utility model is implemented as follows: a quick-release anti-corrosion liner structure for a reactor includes a reactor body and an anti-corrosion liner assembly. The anti-corrosion liner assembly is connected to the inner wall of the reactor body via a quick-release mechanism. It also includes:

[0005] An annular support frame is fixedly mounted on the inner wall of the reactor body. Multiple evenly distributed slots are formed on the inner side of the annular support frame. The anti-corrosion lining assembly includes multiple arc-shaped lining units. Each arc-shaped lining unit has a locking block on its outer side that mates with a slot. The locking block and the slot are connected by an elastic clamping element, which is a spring sheet embedded in the slot. One end of the spring sheet is fixedly connected to the bottom of the slot, and the other end is abutted against the side of the locking block. A locking assembly is located at the top of the annular support frame. The locking assembly includes multiple locking units spaced apart circumferentially along the annular support frame. Each locking unit includes a hinge seat fixedly mounted on the annular support frame and a rotating... A locking rod connected to the hinge seat and a locking head disposed at the free end of the locking rod, the locking head cooperating with the top edge of the arc-shaped liner unit, the middle part of the locking rod being connected to the hinge seat via a torsion spring, the torsion spring being used to keep the locking rod in a locked state; a guide assembly disposed at the bottom of the annular support frame, the guide assembly including multiple guide units arranged circumferentially along the annular support frame, each guide unit including a guide seat fixedly disposed on the annular support frame and a guide rod slidably connected to the guide seat, one end of the guide rod contacting the bottom edge of the arc-shaped liner unit, and the other end being provided with a return spring, the return spring being used to push the guide rod to move towards the arc-shaped liner unit.

[0006] Preferably, a sealing strip is provided on the inner side of the annular support frame. The sealing strip is continuously arranged along the circumference of the annular support frame. The cross-section of the sealing strip is U-shaped, with the U-shaped opening facing the outer side of the arc-shaped liner unit. The inner side of the sealing strip is in close contact with the outer surface of the arc-shaped liner unit.

[0007] Preferably, the inner surface of the arc-shaped liner unit is coated with an anti-corrosion coating with a thickness of 0.5mm-1mm. The anti-corrosion coating is made of polytetrafluoroethylene material. The outer surface of the arc-shaped liner unit is provided with reinforcing ribs. The reinforcing ribs are arranged radially along the arc-shaped liner unit, with 3-5 reinforcing ribs and a height of 2mm-4mm.

[0008] Preferably, the bottom of the locking head is provided with a rubber pad, the thickness of the rubber pad is 1mm-2mm, the hardness of the rubber pad is Shore hardness 60A-80A, and the free end of the locking rod is provided with an operating handle, the outer surface of the operating handle is provided with anti-slip texture.

[0009] Preferably, the end of the guide rod is provided with a ball bearing, which is embedded in the end of the guide rod and fixed by screws. The diameter of the ball bearing is 5mm-8mm and the material of the ball bearing is stainless steel. The guide seat is provided with a lubrication channel inside. One end of the lubrication channel is connected to the sliding area of ​​the guide rod, and the other end is provided with an oil injection nozzle. The top of the oil injection nozzle is provided with a dust cover.

[0010] Preferably, a protective cover is provided on the outer side of the annular support frame. The protective cover is fixedly connected to the annular support frame by bolts. The protective cover is made of aluminum alloy. A heat insulation layer is provided on the inner side of the protective cover. The thickness of the heat insulation layer is 3mm-5mm and the heat insulation layer is made of glass fiber material.

[0011] The quick-release anti-corrosion liner structure for a reaction vessel provided in this embodiment of the utility model has the following advantages:

[0012] This invention achieves rapid assembly and disassembly of the anti-corrosion liner through the cooperation of a ring support frame, an arc-shaped liner unit, an elastic clamping component, a locking assembly, and a guide assembly. Specifically, the arc-shaped liner unit engages with a slot on the ring support frame via a locking block and is initially fixed by the elastic clamping component. Subsequently, the locking rod and locking head of the locking assembly further secure the arc-shaped liner unit. Finally, the guide rod and return spring of the guide assembly ensure the precise installation position of the arc-shaped liner unit. This design not only simplifies the assembly and disassembly process of the anti-corrosion liner but also improves the stability and sealing of the installation. Furthermore, the sealing strip further enhances the sealing performance between the anti-corrosion liner and the reactor body, while the combination of the anti-corrosion coating and reinforcing ribs improves the corrosion resistance and structural strength of the arc-shaped liner unit. In summary, this invention, through reasonable structural design and material selection, significantly improves the maintenance efficiency and service life of the reactor while ensuring anti-corrosion performance. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the annular support frame in this utility model;

[0015] Figure 3 This is a schematic diagram of the installation of this utility model.

[0016] The attached figures are labeled as follows: 1. Reactor body; 2. Annular support frame; 3. Arc-shaped liner unit; 4. Slot; 5. Block; 6. Elastic clamping component; 7. Locking assembly; 8. Hinge seat; 9. Locking rod; 10. Locking head; 11. Guide assembly; 12. Guide seat; 13. Guide rod; 14. Return spring; 15. Sealing strip. Detailed Implementation

[0017] This utility model provides a quick-release anti-corrosion liner structure for a reaction vessel, as detailed below. Figure 1 To be continued Figure 3 The specific embodiments of this utility model will be described in detail below. For example... Figure 1As shown, the structure mainly includes the reactor body 1, annular support frame 2, arc-shaped liner unit 3, slot 4, locking block 5, elastic clamping component 6, locking assembly 7, guide assembly 11, and sealing strip 15. These components, through reasonable connection and cooperation, enable the rapid installation and removal of the anti-corrosion liner.

[0018] First, the annular support frame 2 is fixedly installed on the inner wall of the reactor body 1, located near the top area of ​​the reactor body 1, and evenly distributed along the circumference of the reactor body 1. Multiple slots 4 are provided on the inner side of the annular support frame 2, and these slots 4 are evenly spaced along the circumference of the annular support frame 2 to engage with the locking blocks 5 on the arc-shaped liner unit 3. For example... Figure 2 As shown, each arc-shaped liner unit 3 has a locking block 5 on its outer side. The number and position of the locking blocks 5 correspond one-to-one with the locking slots 4 on the annular support frame 2. After the locking block 5 is inserted into the locking slot 4, it is initially fixed by the elastic clamping member 6. The elastic clamping member 6 is a spring sheet embedded in the locking slot 4. One end of the spring sheet is fixedly connected to the bottom of the locking slot 4, and the other end is tightly fitted to the side of the locking block 5. This design allows the locking block 5 to be subjected to the elastic force of the spring sheet when inserted into the locking slot 4, thereby maintaining a stable connection.

[0019] Furthermore, the locking assembly 7 is located in the top area of ​​the annular support frame 2, used to further secure the arc-shaped liner unit 3. The locking assembly 7 includes multiple locking units, each consisting of a hinge seat 8, a locking rod 9, and a locking head 10. The hinge seat 8 is fixedly mounted on the top of the annular support frame 2, and the locking rod 9 is rotatably connected to the hinge seat 8 via a hinge shaft. The free end of the locking rod 9 is provided with a locking head 10, and the bottom of the locking head 10 is provided with a rubber pad with a thickness of 1mm-2mm and a material hardness of Shore A 60A-80A. The locking head 10 cooperates with the top edge of the arc-shaped liner unit 3. When the locking rod 9 is rotated to the locked state, the locking head 10 presses against the top edge of the arc-shaped liner unit 3, thereby ensuring the secure fixation of the arc-shaped liner unit 3. The middle part of the locking rod 9 is connected to the hinge seat 8 through a torsion spring. The function of the torsion spring is to keep the locking rod 9 in a locked state at all times, so as to prevent the locking rod 9 from loosening due to external vibration or impact.

[0020] In addition, a guide assembly 11 is disposed at the bottom area of ​​the annular support frame 2 to assist in the installation and positioning of the arc-shaped liner unit 3. The guide assembly 11 includes multiple guide units, each consisting of a guide seat 12, a guide rod 13, and a return spring 14. The guide seat 12 is fixedly disposed at the bottom of the annular support frame 2, and the guide rod 13 is slidably connected to the guide seat 12. One end of the guide rod 13 contacts the bottom edge of the arc-shaped liner unit 3, and the other end is provided with the return spring 14. The function of the return spring 14 is to push the guide rod 13 towards the arc-shaped liner unit 3, thereby ensuring that the arc-shaped liner unit 3 can be accurately aligned during installation. A ball bearing is provided at the end of the guide rod 13, embedded in the end of the guide rod 13 and fixed with screws. The diameter of the ball bearing is 5mm-8mm, and the material is stainless steel. The ball bearing design reduces the friction between the guide rod 13 and the arc-shaped liner unit 3, improving the smoothness of installation. Meanwhile, the guide seat 12 is provided with a lubrication channel inside. One end of the lubrication channel is connected to the sliding area of ​​the guide rod 13, and the other end is provided with an oil injection nozzle. The top of the oil injection nozzle is provided with a dust cover to facilitate the periodic injection of lubricating oil to reduce the wear of the guide rod 13.

[0021] To further enhance the sealing performance between the anti-corrosion liner and the reactor body 1, a sealing strip 15 is provided on the inner side of the annular support frame 2. The sealing strip 15 is continuously arranged circumferentially along the annular support frame 2, with a U-shaped cross-section and the U-shaped opening facing the outer side of the arc-shaped liner unit 3. The inner side of the sealing strip 15 is tightly fitted to the outer surface of the arc-shaped liner unit 3, effectively preventing media leakage. Furthermore, the inner surface of the arc-shaped liner unit 3 is coated with an anti-corrosion coating, with a thickness of 0.5mm-1mm, made of polytetrafluoroethylene (PTFE). The anti-corrosion coating significantly improves the corrosion resistance of the arc-shaped liner unit 3. Reinforcing ribs are provided on the outer surface of the arc-shaped liner unit 3, arranged radially along the arc-shaped liner unit 3, numbering 3-5, with a height of 2mm-4mm. The design of the reinforcing ribs enhances the structural strength of the arc-shaped liner unit 3, making it less prone to deformation under pressure.

[0022] A protective cover is also provided on the outside of the annular support frame 2, and the protective cover is fixedly connected to the annular support frame 2 by bolts. The protective cover is made of aluminum alloy, and its inner side is provided with a heat insulation layer with a thickness of 3mm-5mm and made of fiberglass. The design of the heat insulation layer effectively reduces the impact of high-temperature environment on the annular support frame 2 and extends its service life.

[0023] In practical applications, the installation process of this quick-release anti-corrosion liner structure for the reactor is as follows: First, multiple arc-shaped liner units 3 are sequentially installed onto the annular support frame 2. The locking block 5 of each arc-shaped liner unit 3 is inserted into the corresponding slot 4, and initial fixation is achieved through the elastic clamping component 6. Subsequently, the operator manually rotates the locking rod 9 to press the locking head 10 against the top edge of the arc-shaped liner unit 3, completing further fixation. During this process, the guide rod 13 in the guide assembly 11 pushes the arc-shaped liner unit 3 towards the center of the annular support frame 2 through the action of the return spring 14, ensuring the accurate installation position of the arc-shaped liner unit 3. Finally, it is checked whether the sealing strip 15 is tightly fitted with the arc-shaped liner unit 3 to ensure that the sealing performance of the overall structure meets the requirements.

[0024] When it is necessary to disassemble the arc-shaped liner unit 3, the operator only needs to manually rotate the locking rod 9 to disengage the locking head 10 from the top edge of the arc-shaped liner unit 3, and then remove the arc-shaped liner unit 3 from the annular support frame 2. Due to the presence of the elastic clamping element 6, the arc-shaped liner unit 3 will not suddenly fall off during disassembly, thus ensuring the safety of the operation.

[0025] The above embodiments describe in detail the structural composition and operating principle of this utility model. Through the coordinated cooperation of the annular support frame 2, the arc-shaped liner unit 3, the elastic clamping component 6, the locking component 7, and the guide component 11, the anti-corrosion liner can be quickly disassembled and assembled, while ensuring the stability and sealing of the installation.

[0026] To enable those skilled in the art to fully understand and implement this utility model, the specific implementation principle of this utility model is further explained below in conjunction with a specific application scenario.

[0027] In the daily maintenance of the reactor, the anti-corrosion liner plates need to be disassembled periodically for cleaning and inspection. First, the operator installs multiple arc-shaped liner plate units 3 sequentially onto the annular support frame 2. The locking block 5 of each arc-shaped liner plate unit 3 is inserted into the corresponding slot 4. At this time, the spring sheet of the elastic clamping element 6 is tightly fitted with the side of the locking block 5, forming a preliminary fixation. Because the spring sheet has a certain elastic deformation capacity, it can provide a continuous force, allowing the locking block 5 to maintain a stable connection within the slot 4, preventing loosening due to vibration or impact.

[0028] Subsequently, the operator manually rotates the locking rod 9. Through the action of the torsion spring on the hinge seat 8, the locking rod 9 drives the locking head 10 to press against the top edge of the arc-shaped liner unit 3. The rubber pad design not only increases the friction between the locking head 10 and the arc-shaped liner unit 3, but also avoids surface damage caused by direct contact. The locking assembly 7 ensures that the arc-shaped liner unit 3 will not shift during the operation of the reactor, thereby improving the stability of the overall structure.

[0029] During this process, the guide rod 13 in the guide assembly 11 moves towards the arc-shaped liner unit 3 under the action of the return spring 14, pushing it closer to the center of the annular support frame 2. The ball bearing design at the end of the guide rod 13 reduces frictional resistance, making the installation of the arc-shaped liner unit 3 smoother. At the same time, lubricating oil can be injected into the lubrication channel inside the guide seat 12 through the grease nipple, further reducing the wear of the guide rod 13 and extending its service life. With the assistance of the guide assembly 11, the arc-shaped liner unit 3 can be precisely aligned, ensuring the accuracy of the installation position.

[0030] The sealing strip 15 is arranged circumferentially along the annular support frame 2. Its U-shaped cross-section design allows the sealing strip 15 to fit tightly against the outer surface of the arc-shaped liner unit 3, effectively preventing media leakage. Furthermore, the polytetrafluoroethylene (PTFE) anti-corrosion coating on the inner side of the arc-shaped liner unit 3 significantly improves its corrosion resistance, while the reinforcing ribs on the outer side enhance structural strength, making it less prone to deformation under pressure. These designs work together to ensure the reliability and durability of the anti-corrosion liner in practical use.

[0031] When the arc-shaped liner unit 3 needs to be disassembled, the operator only needs to manually rotate the locking rod 9 to disengage the locking head 10 from the top edge of the arc-shaped liner unit 3. The arc-shaped liner unit 3 can then be removed from the annular support frame 2. Due to the presence of the elastic clamping element 6, the locking block 5 is controlled by the spring plate during its disengagement from the locking groove 4, preventing sudden detachment and ensuring operational safety.

[0032] The protective cover further protects the annular support frame 2, and its inner fiberglass insulation layer effectively reduces the impact of high-temperature environments on the annular support frame 2, extending the service life of the equipment. The entire disassembly and assembly process is simple and efficient, significantly improving the maintenance efficiency of the reactor.

[0033] The above content describes in detail the specific operating steps and implementation principles of this utility model in practical applications. Through reasonable structural design and component matching, this utility model achieves rapid assembly and disassembly of the anti-corrosion lining plate, while ensuring the stability and sealing of the installation, thus meeting the needs of efficient equipment maintenance in chemical production.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quick-release anti-corrosion liner structure for a reactor, comprising a reactor body (1) and an anti-corrosion liner assembly, characterized in that, The anti-corrosion lining assembly is connected to the inner wall of the reactor body (1) via a quick-release mechanism, and also includes: The annular support frame (2) is fixedly installed on the inner wall of the reactor body (1). The inner side of the annular support frame (2) is provided with a plurality of evenly distributed slots (4). The anti-corrosion liner assembly includes a plurality of arc-shaped liner units (3). Each arc-shaped liner unit (3) is provided with a block (5) that cooperates with the slot (4) on its outer side. The block (5) and the slot (4) are connected by an elastic clamping member (6). The elastic clamping member (6) is a spring sheet embedded in the slot (4). One end of the spring sheet is fixedly connected to the bottom of the slot (4), and the other end is attached to the side of the block (5). Locking assembly (7) is located at the top of the annular support frame (2). The locking assembly (7) includes a plurality of locking units arranged circumferentially along the annular support frame (2). Each locking unit includes a hinge seat (8) fixedly mounted on the annular support frame (2), a locking rod (9) rotatably connected to the hinge seat (8), and a locking head (10) located at the free end of the locking rod (9). The locking head (10) cooperates with the top edge of the arc-shaped liner unit (3). The middle part of the locking rod (9) is connected to the hinge seat (8) through a torsion spring. The guide assembly (11) is located at the bottom of the annular support frame (2). The guide assembly (11) includes a plurality of guide units arranged circumferentially along the annular support frame (2). Each guide unit includes a guide seat (12) fixedly mounted on the annular support frame (2) and a guide rod (13) slidably connected to the guide seat (12). One end of the guide rod (13) contacts the bottom edge of the arc-shaped liner unit (3), and the other end is provided with a return spring (14).

2. The quick-release anti-corrosion liner structure for the reactor according to claim 1, characterized in that, A sealing strip (15) is provided on the inner side of the annular support frame (2). The sealing strip (15) is continuously arranged along the circumference of the annular support frame (2). The cross section of the sealing strip (15) is U-shaped, and the U-shaped opening faces the outer side of the arc-shaped liner unit (3). The inner side of the sealing strip (15) is in close contact with the outer surface of the arc-shaped liner unit (3).

3. The quick-release anti-corrosion liner structure for the reactor according to claim 1, characterized in that, The inner surface of the arc-shaped liner unit (3) is coated with an anti-corrosion coating with a thickness of 0.5 mm to 1 mm. The anti-corrosion coating is made of polytetrafluoroethylene material. The outer surface of the arc-shaped liner unit (3) is provided with reinforcing ribs. The reinforcing ribs are arranged radially along the arc-shaped liner unit (3). The number of reinforcing ribs is 3 to 5, and the height of the reinforcing ribs is 2 mm to 4 mm.

4. The quick-release anti-corrosion liner structure for the reactor according to claim 1, characterized in that, The bottom of the locking head (10) is provided with a rubber pad, the thickness of which is 1 mm to 2 mm and the hardness of which is Shore A hardness of 60A to 80A. The free end of the locking rod (9) is provided with an operating handle, and the outer surface of the operating handle is provided with anti-slip texture.

5. The quick-release anti-corrosion liner structure for the reactor according to claim 1, characterized in that, The end of the guide rod (13) is provided with a ball bearing. The ball bearing is embedded in the end of the guide rod (13) and fixed with screws. The diameter of the ball bearing is 5 mm to 8 mm and the material of the ball bearing is stainless steel. The guide seat (12) is provided with a lubrication channel inside. One end of the lubrication channel is connected to the sliding area of ​​the guide rod (13), and the other end is provided with an oil injection nozzle. The top of the oil injection nozzle is provided with a dust cover.

6. The quick-release anti-corrosion liner structure for the reactor according to claim 1, characterized in that, The outer side of the annular support frame (2) is provided with a protective cover, which is fixedly connected to the annular support frame (2) by bolts. The protective cover is made of aluminum alloy, and the inner side of the protective cover is provided with a heat insulation layer with a thickness of 3 mm to 5 mm. The heat insulation layer is made of glass fiber material.

7. The quick-release anti-corrosion liner structure for the reactor according to claim 1, characterized in that, The spring sheet of the elastic clamping member (6) has a width of 5 mm to 10 mm, a thickness of 0.5 mm to 1 mm, and an elastic coefficient of 5 N / mm to 10 N / mm.

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