An intelligent temperature control type multi-layer composite reaction kettle device for water-based ink

Abstract

The utility model relates to water based ink composite reaction kettle technical field discloses a kind of water based ink intelligent temperature control type multilayer composite reaction kettle device, including reaction kettle body and the reaction kettle inner tank of being installed in the middle part of the inner chamber of reaction kettle body, the outside of the reaction kettle inner tank is evenly equipped with temperature guide ring pipe, the inside of the temperature guide ring pipe is evenly provided with by self-adapting solution flow rate, realizes the adjusting assembly of heat conduction area adjustment, the bottom of the reaction kettle body is provided with temperature guide component for conveying heat conduction solution.The adjusting assembly of utility model setting is based on heat conduction solution flow rate automatic change temperature guide ring pipe and the contact area of reaction kettle inner tank, small area contact is kept to avoid local overheating at low speed, contact area is enlarged to strengthen heat exchange at high speed, solve the problem of unstable heat exchange efficiency under constant flow rate mode, rectangular elastic sheet senses fluid impact force, through pull rope, horizontal plate, transmission plate push arc elastic sheet deformation, self-adapting change contact area.

Description

Technical Field

[0001] This utility model relates to the field of water-based ink composite reactor technology, specifically, to a water-based ink intelligent temperature-controlled multilayer composite reactor device. Background Technology

[0002] As an environmentally friendly printing material, water-based inks require stringent precision in temperature control during their production. The polymerization reaction of resins, the dispersion stability of pigments, and the evaporation rate of solvents in the ink are all directly affected by temperature changes. Excessive temperature fluctuations can lead to abnormal viscosity, color deviation, or decreased drying performance. Traditional composite reactors often employ static jacketed heat exchange structures, which have significant drawbacks: firstly, a fixed gap exists between the jacket and the inner tank wall, resulting in high heat loss due to indirect heat transfer via the medium; secondly, in constant flow circulation mode, insufficient contact between the medium and the heat exchange surface occurs at low speeds, while insufficient turbulence at high speeds leads to localized overheating, making it difficult to achieve dynamic temperature equilibrium. Therefore, those skilled in the art provide a smart temperature-controlled multilayer composite reactor device for water-based inks to solve the problems mentioned in the background. Utility Model Content

[0003] The purpose of this invention is to provide a water-based ink intelligent temperature-controlled multilayer composite reactor device to solve the problems of existing water-based ink composite reactors.

[0004] This utility model provides the following technical solution: a water-based ink intelligent temperature-controlled multi-layer composite reactor device, including a reactor body and an inner reactor tank installed in the middle of the inner cavity of the reactor body. A temperature-conducting ring tube is uniformly sleeved on the outside of the inner reactor tank. An adjustment component is uniformly arranged inside the temperature-conducting ring tube to adjust the heat conduction area by adaptively adjusting the solution flow rate. A temperature-conducting component for conveying the heat-conducting solution is arranged at the bottom of the reactor body.

[0005] As a preferred embodiment of the above technical solution, the temperature conducting component includes a main pipe disposed at the bottom of the reactor body, a first partition plate is fixedly installed in the middle of the inner cavity of the main pipe, and end pipes are symmetrically installed at both ends of the main pipe about the first partition plate.

[0006] As a preferred embodiment of the above technical solution, the top array of the main tube is provided with a connecting tube, the main tube is connected to the temperature-conducting ring tube through the connecting tube, the inner cavity of the connecting tube is provided with a second partition extending to both ends, the bottom of the second partition is fixedly connected to the top of the first partition, and the top of the second partition extends to the inner cavity of the temperature-conducting ring tube and is fixedly connected to the inner wall of the temperature-conducting ring tube.

[0007] As a preferred embodiment of the above technical solution, the outer side of the temperature-conducting ring tube is made of steel plate, and the inner side of the temperature-conducting ring tube is made of elastic thermally conductive rubber material.

[0008] As a preferred embodiment of the above technical solution, the adjustment component includes an arc-shaped spring plate fixedly installed in the inner cavity of the temperature-conducting ring tube, and a rectangular spring plate is disposed above the arc-shaped spring plate.

[0009] As a preferred embodiment of the above technical solution, a horizontal plate is provided at intervals on one side of the rectangular spring sheet. The inner side of the horizontal plate is connected to the two ends of the horizontal plate of the rectangular spring sheet by a pull rope and an installation shaft is installed. The upper and lower ends of the installation shaft are symmetrically fitted with inclined transmission plates. The other ends of the two sets of transmission plates are fitted with connecting shafts, and the two sets of connecting shafts are respectively connected to the inner side of the arc-shaped spring sheet and the outer side of the temperature-conducting ring tube.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. The regulating component automatically changes the contact area between the heat-conducting loop and the inner tank of the reactor based on the flow rate of the heat-conducting solution. At low speeds, it maintains a small contact area to avoid local overheating, while at high speeds, it expands the contact area to enhance heat exchange, thus solving the problem of unstable heat exchange efficiency under constant flow rate mode.

[0012] 2. The rectangular spring senses the fluid impact force, and the arc-shaped spring is pushed to deform through the pull rope, horizontal plate and transmission plate, which adaptively changes the contact area. The small area slow heating in the low temperature mixing stage can prevent resin gelation, and the high speed large contact surface heat exchange in the high temperature reaction period suppresses local boiling, which fundamentally ensures the stability of ink viscosity, hue and drying performance. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a water-based ink intelligent temperature-controlled multilayer composite reactor device.

[0014] Figure 2 A cross-sectional view of a water-based ink intelligent temperature-controlled multilayer composite reactor device;

[0015] Figure 3 A cross-sectional view of the internal structure of the temperature-conducting ring tube 3 of a water-based ink intelligent temperature-controlled multilayer composite reactor device;

[0016] Figure 4 A cross-sectional view of the temperature-conducting component of a water-based ink intelligent temperature-controlled multilayer composite reactor device;

[0017] Figure 5 This is a schematic diagram of the connection structure of the regulating component of a water-based ink intelligent temperature-controlled multilayer composite reactor device.

[0018] Legend:

[0019] 1. Reactor body; 2. Inner tank of the reactor; 3. Temperature-conducting ring pipe;

[0020] 4. Temperature-conducting assembly; 401. Main pipe; 402. Connecting pipe; 403. First partition; 404. Second partition; 405. End pipe;

[0021] 5. Adjustment components; 501. Arc-shaped spring; 502. Rectangular spring; 503. Horizontal plate; 504. Mounting shaft; 505. Transmission plate; 506. Connecting shaft; 507. Pull rope. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] Please see Figures 1-5 As shown, this utility model provides a technical solution: a water-based ink intelligent temperature-controlled multi-layer composite reactor device, including a reactor body 1 and a reactor inner tank 2 installed in the middle of the inner cavity of the reactor body 1. A temperature-conducting ring tube 3 is uniformly sleeved on the outside of the reactor inner tank 2. An adjustment component 5 is uniformly arranged inside the temperature-conducting ring tube 3 to adjust the heat conduction area by adaptively adjusting the solution flow rate. A temperature-conducting component 4 for conveying the heat-conducting solution is arranged at the bottom of the reactor body 1.

[0024] As one implementation method in this embodiment, please refer to Figure 2 , Figure 3 and Figure 4 As shown, the temperature conducting component 4 includes a main pipe 401 disposed at the bottom of the reactor body 1. A first partition 403 is fixedly installed in the middle of the inner cavity of the main pipe 401, and end pipes 405 are symmetrically installed at both ends of the main pipe 401 about the first partition 403.

[0025] Furthermore, the top of the main pipe 401 is provided with a connecting pipe 402. The connecting pipe 402 extends through the outer shell of the reactor body 1 to its inner cavity, and the top of the connecting pipe 402 is connected to the temperature-conducting ring pipe 3. The main pipe 401 is connected to the temperature-conducting ring pipe 3 through the connecting pipe 402. A second partition 404 extending to both ends is provided in the middle of the inner cavity of the connecting pipe 402. The bottom of the second partition 404 is fixedly connected to the top of the first partition 403. The top of the second partition 404 extends to the inner cavity of the temperature-conducting ring pipe 3 and is fixedly connected to the inner wall of the temperature-conducting ring pipe 3.

[0026] The first partition 403 and the second partition 404 facilitate the separation of the inner cavities of the main pipe 401, the connecting pipe 402 and the temperature conducting ring pipe 3. Then, through the end pipe 405, it is easy to form a liquid circulation in the inner cavities of the main pipe 401, the connecting pipe 402 and the temperature conducting ring pipe 3, and then heat conduction heating of the inner tank 2 of the reactor is carried out through the continuously circulating high temperature solution.

[0027] As one implementation method in this embodiment, please refer to Figure 3 and Figure 5 As shown, the outer side of the temperature-conducting ring tube 3 is made of steel plate, and the inner side of the temperature-conducting ring tube 3 is made of elastic thermally conductive rubber.

[0028] Furthermore, the adjustment component 5 includes an arc-shaped spring piece 501 fixedly installed in the inner cavity of the temperature-conducting ring tube 3, a rectangular spring piece 502 is provided above the arc-shaped spring piece 501, the top of the rectangular spring piece 502 is connected to the steel plate of the inner cavity of the temperature-conducting ring tube 3, and the outer side of the arc-shaped spring piece 501 is connected to the elastic thermally conductive rubber material of the inner cavity of the temperature-conducting ring tube 3.

[0029] Furthermore, a horizontal plate 503 is provided at intervals on one side of the rectangular spring piece 502. The inner side of the horizontal plate 503 is connected to the two ends of the horizontal plate 503 of the rectangular spring piece 502 by a pull rope 507. An installation shaft 504 is installed on both ends of the horizontal plate 503 of the rectangular spring piece 502. The upper and lower ends of the installation shaft 504 are symmetrically fitted with inclined transmission plates 505. The other end of the two sets of transmission plates 505 is fitted with a connecting shaft 506. The two sets of connecting shafts 506 are respectively connected to the inner side of the arc-shaped spring piece 501 and the outer side of the temperature conducting ring tube 3.

[0030] When the solution flows through the rectangular spring 502, it impacts the spring 502, causing it to bend. This bends the horizontal plate 503 via the pull rope 507, and the mounting shafts 504 at both ends of the horizontal plate 503 push the transmission plates 505 at both ends to rotate around the connecting shaft 506 connected to the temperature-conducting ring tube 3. This compresses the ends of the arc-shaped spring 501, causing it to bend outward. This, in turn, causes the elastic heat-conducting rubber inside the temperature-conducting ring tube 3 to deform, changing its connection area with the inner tank 2 of the reactor, thereby increasing the heat conduction efficiency. In the high-speed flow state, the solution can also push the horizontal plate 503, directly causing the arc-shaped spring 501 to deform.

[0031] Working principle: The first partition 403 and the second partition 404 are set to separate the inner cavities of the main pipe 401, the connecting pipe 402 and the temperature conducting ring pipe 3. Then, through the end pipe 405, liquid circulation is formed in the inner cavities of the main pipe 401, the connecting pipe 402 and the temperature conducting ring pipe 3, and then the high temperature solution is continuously circulated.

[0032] When the solution flows through the rectangular spring 502, it will impact the rectangular spring 502 under the influence of the flow velocity, causing it to bend away from the horizontal plate 503. Then, the pull rope 507 pulls the horizontal plate 503 to move, and the mounting shafts 504 installed at both ends of the horizontal plate 503 push the transmission plates 505 sleeved at both ends to rotate around the connecting shaft 506 connected to the temperature conducting ring tube 3. This squeezes the two ends of the arc-shaped spring 501, causing it to bend outward. This, in turn, pushes the elastic heat-conducting rubber on the inner side of the temperature conducting ring tube 3 to deform, increasing its connection area with the inner tank 2 of the reaction vessel, thereby increasing the heat conduction efficiency and realizing intelligent temperature control.

[0033] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A water-based ink intelligent temperature-controlled multilayer composite reactor device, comprising a reactor body (1) and an inner reactor tank (2) installed in the middle of the inner cavity of the reactor body (1), characterized in that: The outer side of the inner tank (2) of the reactor is uniformly fitted with a temperature-conducting ring tube (3), and the inside of the temperature-conducting ring tube (3) is uniformly equipped with an adjustment component (5) that adjusts the heat conduction area by adapting to the solution flow rate. The bottom of the reactor body (1) is equipped with a temperature-conducting component (4) for conveying the heat conduction solution.

2. The water-based ink intelligent temperature-controlled multilayer composite reactor device according to claim 1, characterized in that: The temperature-conducting component (4) includes a main pipe (401) disposed at the bottom of the reactor body (1). A first partition (403) is fixedly installed in the middle of the inner cavity of the main pipe (401). End pipes (405) are symmetrically installed at both ends of the main pipe (401) about the first partition (403).

3. The water-based ink intelligent temperature-controlled multilayer composite reactor device according to claim 2, characterized in that: The top of the main tube (401) is provided with a connecting tube (402), and the main tube (401) is connected to the temperature-conducting ring tube (3) through the connecting tube (402). The middle of the inner cavity of the connecting tube (402) is provided with a second partition (404) extending to both ends. The bottom of the second partition (404) is fixedly connected to the top of the first partition (403), and the top of the second partition (404) extends to the inner cavity of the temperature-conducting ring tube (3) and is fixedly connected to the inner wall of the temperature-conducting ring tube (3).

4. The water-based ink intelligent temperature-controlled multilayer composite reactor device according to claim 1, characterized in that: The outer side of the temperature-conducting ring tube (3) is made of steel plate, and the inner side of the temperature-conducting ring tube (3) is made of elastic thermally conductive rubber.

5. The water-based ink intelligent temperature-controlled multilayer composite reactor device according to claim 1, characterized in that: The adjustment component (5) includes an arc-shaped spring (501) fixedly installed in the inner cavity of the temperature-conducting ring tube (3), and a rectangular spring (502) is provided above the arc-shaped spring (501).

6. The water-based ink intelligent temperature-controlled multilayer composite reactor device according to claim 5, characterized in that: A horizontal plate (503) is provided at intervals on one side of the rectangular spring (502). The inner side of the horizontal plate (503) is connected to the rectangular spring (502) by a pull rope (507). Both ends of the horizontal plate (503) are equipped with mounting shafts (504). The upper and lower ends of the mounting shaft (504) are symmetrically fitted with inclined transmission plates (505). The other ends of the two sets of transmission plates (505) are fitted with connecting shafts (506). The two sets of connecting shafts (506) are respectively connected to the inner side of the arc-shaped spring (501) and the outer side of the temperature-conducting ring tube (3).

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