Plant protein coconut oil processing mechanism

Abstract

The utility model relates to the technical field of coconut oil processing, and disclose a kind of plant protein coconut oil processing mechanism, including crusher shell and roller tooth roll crusher main body, the inside left and right sides of crusher shell are symmetrically provided with cleaning plate, and the cleaning brush that is attached to the surface of roller tooth roll crusher main body is installed on cleaning plate, and mounting plate is extended and is provided with outside cleaning plate, mounting plate bottom surface is attached to the outside of crusher shell, and is fixedly connected by mounting bolt and crusher shell, the rear side of crusher shell is provided with the ultrasonic vibrator connected to roller tooth roll crusher main body. By setting cleaning plate and cleaning brush inside crusher shell, combined with roller tooth roll crusher main body, processing and cleaning are carried out simultaneously, and downtime maintenance time is reduced;By setting ultrasonic vibrator, a synergistic cleaning mechanism is formed with mechanical cleaning brush, the high-frequency vibration energy generated by ultrasonic wave can quickly strip the stubborn adherent on the surface of roller tooth, and the cleaning efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of coconut oil processing technology, specifically to a plant protein coconut oil processing mechanism. Background Technology

[0002] Coconut oil is a natural oil extracted from coconut meat, primarily composed of medium-chain fatty acids. It features rapid energy delivery, high-temperature resistance, and antioxidant properties. At room temperature, it is a white solid, turning into a transparent liquid upon heating, emitting a rich coconut aroma. Coconut oil has a wide range of uses, including high-temperature cooking, skincare ingredients, and even as a biofuel feedstock in industry. Coconut oil processing methods are divided into dry and wet processes. The dry process involves removing the shell and husk from mature coconuts, drying the coconut meat into dried coconut, then crushing and steaming it to break down the cell structure. The crude oil is then pressed using a screw press, followed by refining processes such as alkali refining, decolorization, and deodorization to produce colorless and transparent refined coconut oil. The wet process uses fresh coconut meat as raw material, grinding and pressing it to extract coconut milk. This milk is then centrifuged to separate the high-oil-content coconut cheese. After heating and concentration, it is centrifuged again to obtain cloudy coconut oil, which is then clarified and dried to produce the final product. This method can simultaneously recover byproducts such as proteins, but the process is complex and the oil yield is relatively low.

[0003] When producing coconut oil using the dry process, the coconut meat needs to be crushed after drying and then steamed / roasted to increase the surface area and promote oil extraction. Simultaneously, high temperatures soften the tissue, reduce viscosity, and improve pressing efficiency. However, high-oil-content dried coconut meat tends to stick to the equipment, and existing coconut crushing devices mostly rely on manual washing, which struggles to reach the gaps between roller teeth and complex curved surfaces. This results in residual plant protein and oil breeding microorganisms, affecting product quality and equipment hygiene, and also leading to low efficiency and production delays. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a plant protein coconut oil processing mechanism, which solves the problem of difficult cleaning and maintenance of traditional crushing equipment when processing coconut chips with high oil content.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a plant protein coconut oil processing mechanism, comprising a crusher shell and a roller tooth crusher body. Cleaning plates are symmetrically arranged on the left and right sides inside the crusher shell. A cleaning brush that fits against the surface of the roller tooth crusher body is installed on the cleaning plate. An installation plate extends outward from the cleaning plate. The bottom surface of the installation plate fits against the outside of the crusher shell and is fixedly connected to the crusher shell by installation bolts. An ultrasonic vibrator connected to the roller tooth crusher body is provided on the rear side of the crusher shell.

[0006] Furthermore, four sets of cleaning plates are arranged on the crusher casing along the front-to-back direction.

[0007] Furthermore, four sets of cleaning plates are symmetrically arranged in two places on the top and bottom of the crusher shell, and eight cleaning plates are arranged on each side of the left and right sides. The cleaning plates on the top and bottom sides are symmetrically arranged on the axis of the main body of the roller crusher.

[0008] Furthermore, the cleaning brush has a detachable structure, with a connecting plate on the bottom surface of the cleaning brush. A connecting groove for accommodating the connecting plate is provided on the inner side of the cleaning plate. The connecting plate and the cleaning plate are fixedly connected by connecting bolts, and a countersunk groove for accommodating the connecting bolts is provided on the top surface of the connecting plate.

[0009] Furthermore, a magnetic absorbing patch is provided in the middle of the inner side of the mounting plate, and a magnetic block that cooperates with the magnetic absorbing patch is provided on the outer side of the crusher casing.

[0010] Furthermore, limit blocks are provided on both sides of the magnetic adhesive patch on the inner side of the mounting plate, and a limit groove for accommodating the limit blocks is provided on the outer side of the crusher casing.

[0011] Furthermore, there are two mounting bolts on the mounting plate, located at opposite corners of the mounting plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] By installing cleaning plates and brushes inside the crusher casing, combined with the main body of the roller crusher, processing and cleaning can be carried out simultaneously, reducing downtime for maintenance. An ultrasonic vibrator, working in conjunction with the mechanical cleaning brushes, forms a synergistic cleaning mechanism; the high-frequency vibrations generated by the ultrasonic waves quickly remove stubborn deposits from the roller surface, significantly improving cleaning efficiency. Multiple sets of cleaning plates extend the contact length between the cleaning components and the main body of the roller crusher, ensuring complete surface coverage, reducing blind spots, and improving residue removal efficiency. Four sets of cleaning plates are symmetrically arranged on the top and bottom of the crusher casing, with eight plates on each side, ensuring efficient cleaning. The wiping force on the roller teeth is evenly distributed during the cleaning process, avoiding deformation or uneven wear caused by excessive force on one side. The cleaning brush is fixed to the countersunk groove via a connecting plate, facilitating quick disassembly and replacement and reducing maintenance costs. With the cooperation of magnetic adhesive patches and magnetic blocks, the mounting plate can be quickly positioned and fixed, reducing manual operation time. With the cooperation of limit blocks and limit grooves, the lateral movement of the mounting plate can be restricted, avoiding structural displacement caused by external impacts. By using mounting bolts at diagonal points, the bolt preload can be applied evenly, and stress concentration can be dispersed, enhancing the connection strength between the mounting plate and the crusher casing and extending the service life of the components. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0015] Figure 2 This is a three-dimensional structural diagram of the present invention after its overall parts have been disassembled;

[0016] Figure 3 This is a front view of the overall structure of this utility model after being cut open;

[0017] Figure 4 This is a three-dimensional structural diagram of the cleaning plate and cleaning brush of this utility model after disassembly.

[0018] In the diagram: 1. Crusher casing; 2. Roller crusher body; 3. Cleaning plate; 4. Cleaning brush; 5. Mounting plate; 6. Mounting bolt; 7. Ultrasonic vibrator; 8. Connecting plate; 9. Connecting groove; 10. Connecting bolt; 11. Countersunk groove; 12. Magnetic adhesive patch; 13. Magnetic block; 14. Limiting block; 15. Limiting groove. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] like Figures 1 to 4 As shown, a plant protein coconut oil processing mechanism includes a crusher shell 1 and a roller crusher body 2. Cleaning plates 3 are symmetrically arranged on the left and right sides inside the crusher shell 1. Cleaning brushes 4 that fit against the surface of the roller crusher body 2 are installed on the cleaning plates 3. An mounting plate 5 extends outward from the cleaning plate 3. The bottom surface of the mounting plate 5 fits against the outside of the crusher shell 1 and is fixedly connected to the crusher shell 1 by mounting bolts 6. An ultrasonic vibrator 7 connected to the roller crusher body 2 is provided on the rear side of the crusher shell 1.

[0021] like Figure 1 As shown, the processing mechanism in this utility model is similar in structure to existing processing mechanisms. The main improvement of this utility model lies in solving the problem of difficult cleaning and maintenance of traditional crushing equipment when processing coconut chips with high oil content. Figures 1 to 4 As shown, in this utility model, a plant protein coconut oil processing mechanism, when crushing dried coconuts, has a cleaning brush 4 that cleans the surface of the roller teeth as the main body 2 of the roller crusher operates. Four sets of cleaning plates 3 are arranged symmetrically along the front and back of the crusher shell 1, with eight plates on each side, all centered on the axis of the main body 2 of the roller crusher. This allows the cleaning brush 4 to fully contact the surface of the roller teeth from all directions (left, right, top, bottom, front, and back). The relative friction between the cleaning brush 4 and the roller tooth surface effectively removes residual plant protein and coconut oil residue, leaving no blind spots. Simultaneously, an ultrasonic vibrator 7 connected to the main body 2 of the roller crusher at the rear of the crusher shell 1 generates high-frequency vibration during operation, loosening and peeling off stubborn deposits on the roller tooth surface. Combined with the mechanical wiping of the cleaning brush 4, this achieves a dual cleaning effect of vibration peeling and physical sweeping.

[0022] like Figure 1 and Figure 2 As shown, four sets of cleaning plates 3 are arranged on the crusher casing 1 along the front-to-back direction.

[0023] Specifically, the four sets of cleaning plates 3 arranged along the front and rear direction of the crusher casing 1 significantly extend the contact length between the cleaning components and the main body 2 of the roller crusher, so that the rollers can be continuously wiped by multiple sets of cleaning brushes 4 during rotation, ensuring that the surface of the main body 2 of the roller crusher is fully covered, reducing cleaning dead corners and improving the efficiency of residue removal.

[0024] like Figure 1 and Figure 2 As shown, four sets of cleaning plates 3 are symmetrically arranged in two places on the top and bottom of the crusher shell 1, and eight cleaning plates 3 are arranged on each side of the left and right sides. The cleaning plates 3 on the top and bottom sides are symmetrically arranged on the axis of the main body 2 of the roller crusher.

[0025] Specifically, on the one hand, four sets of cleaning plates 3 are symmetrically arranged on the upper and lower parts of the crusher casing, with eight plates on each side. This allows the cleaning brushes 4 to form a dense cleaning network from multiple dimensions—upper, lower, left, and right—covering all working surfaces of the roller teeth and ensuring equipment cleanliness and product hygiene and safety. On the other hand, the cleaning plates 3 on the upper and lower sides are symmetrically arranged on the axis of the roller crusher body 2. This symmetrical layout ensures that the wiping force on the roller teeth is evenly distributed during the cleaning process, avoiding deformation or uneven wear of the roller teeth caused by excessive force on one side, and extending the overall service life of the equipment.

[0026] like Figures 2 to 4 As shown, the cleaning brush 4 has a detachable structure. The bottom surface of the cleaning brush 4 is provided with a connecting plate 8. The inner side of the cleaning plate 3 is provided with a connecting groove 9 for accommodating the connecting plate 8. The connecting plate 8 and the cleaning plate 3 are fixedly connected by connecting bolts 10. The top surface of the connecting plate 8 is provided with a countersunk groove 11 for accommodating the connecting bolts 10.

[0027] Specifically, the connecting plate 8 on the bottom of the cleaning brush 4 precisely matches the connecting groove 9 on the inner side of the cleaning plate 3, and is fixed by the connecting bolt 10. This modular design makes the disassembly and installation of the cleaning brush 4 simple and efficient. When the cleaning brush 4 is worn or contaminated, the operator does not need to disassemble the entire cleaning assembly; they can simply unscrew the connecting bolt 10 for quick replacement, significantly shortening equipment maintenance time and reducing maintenance difficulty and labor costs. In addition, the countersunk groove 11 on the top surface of the connecting plate 8 can completely accommodate the connecting bolt 10, preventing the bolt head from protruding and affecting the installation of the cleaning plate 3.

[0028] like Figure 4 As shown, a magnetic patch 12 is provided in the middle of the inner side of the mounting plate 5, and a magnetic block 13 that cooperates with the magnetic patch 12 is provided on the outer side of the crusher shell 1.

[0029] Specifically, with the cooperation of magnetic patches 12 and magnetic blocks 13, rapid positioning can be achieved during the installation of the cleaning plate 3. Workers can precisely align the mounting plate 5 with the crusher casing 1 without repeated adjustments, significantly simplifying the installation process and improving assembly efficiency. Simultaneously, the attraction force of the magnetic patches 12 and magnetic blocks 13 provides temporary fixation before the mounting bolts 6 are tightened, preventing the cleaning plate 3 from shifting during installation and ensuring installation accuracy.

[0030] like Figure 2 and Figure 4 As shown, the inner side of the mounting plate 5 is provided with limit blocks 14 on both sides of the magnetic adhesive patch 12, and the outer side of the crusher housing 1 is provided with a limit groove 15 for accommodating the limit blocks 14.

[0031] Specifically, with the cooperation of the limiting block 14 and the limiting groove 15, the position of the mounting plate 5 can be strictly limited during the installation process, effectively preventing the cleaning plate 3 from shifting in the horizontal direction, ensuring that the cleaning brush 4 can always be aligned with the roller tooth surface, and ensuring the accuracy of the cleaning position.

[0032] like Figure 2 As shown, there are two mounting bolts 6 on the mounting plate 5, and they are located at opposite ends of the mounting plate 5.

[0033] Specifically, by using mounting bolts 6 on the diagonal ends of the mounting plate 5, the bolt preload can be applied evenly, stress concentration can be dispersed, the connection strength between the mounting plate 5 and the crusher casing 1 can be enhanced, and the service life of the components can be extended.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A plant protein coconut oil processing mechanism, comprising a crusher shell (1) and a roller tooth crusher body (2), characterized in that, The crusher housing (1) is symmetrically provided with cleaning plates (3) on the left and right sides inside. A cleaning brush (4) is installed on the cleaning plate (3) and fits against the surface of the roller crusher body (2). An installation plate (5) is provided extending from the outer side of the cleaning plate (3). The bottom surface of the installation plate (5) is attached to the outer side of the crusher housing (1) and is fixedly connected to the crusher housing (1) by installation bolts (6). An ultrasonic vibrator (7) connected to the roller crusher body (2) is provided on the rear side of the crusher housing (1).

2. The plant protein coconut oil processing mechanism according to claim 1, characterized in that, The cleaning plate (3) is arranged in four sets along the front-to-back direction on the crusher shell (1).

3. The plant protein coconut oil processing mechanism according to claim 2, characterized in that, The four sets of cleaning plates (3) are symmetrically arranged in two places on the upper and lower sides of the crusher shell (1), and eight cleaning plates (3) are arranged on each side of the left and right sides. The cleaning plates (3) on the upper and lower sides are symmetrically arranged on the axis of the main body (2) of the roller crusher.

4. The plant protein coconut oil processing mechanism according to claim 1, characterized in that, The cleaning brush (4) is a detachable structure. A connecting plate (8) is provided on the bottom surface of the cleaning brush (4). A connecting groove (9) for accommodating the connecting plate (8) is provided on the inner side of the cleaning plate (3). The connecting plate (8) and the cleaning plate (3) are fixedly connected by connecting bolts (10). A countersunk groove (11) for accommodating the connecting bolts (10) is provided on the top surface of the connecting plate (8).

5. The plant protein coconut oil processing mechanism according to claim 1, characterized in that, A magnetic absorbing patch (12) is provided in the middle of the inner side of the mounting plate (5), and a magnetic absorbing block (13) that cooperates with the magnetic absorbing patch (12) is provided on the outer side of the crusher shell (1).

6. The plant protein coconut oil processing mechanism according to claim 5, characterized in that, The mounting plate (5) has limit blocks (14) on both sides of the magnetic adhesive patch (12) on the inner side, and the crusher shell (1) has a limit groove (15) on the outer side for accommodating the limit blocks (14).

7. The plant protein coconut oil processing mechanism according to claim 1, characterized in that, Two mounting bolts (6) are provided on the mounting plate (5) and are located at opposite ends of the mounting plate (5).

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