High-efficiency air-cooled cooling device for a flour mill
Patent Information
- Application Number
- CN202522635951.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-12
AI Technical Summary
[0005]本申请的目的是针对现有技术的不足之处,提供一种磨粉机高效风冷式冷却装置,以解决现有技术中仅依靠冷风机对磨粉腔内的物料和部件进行冷却,在夏季车间高温或炎热地区使用时,冷风机吸入的外部空气初始温度本就偏高,经简单处理后难以达到理想降温效果,容易导致研磨腔内热量积聚,不仅可能造成物料因高温变质、性能改变,还会加速研磨部件的磨损和老化;同时这种冷却方式的散热效率有限,面对高粘度物料研磨、长时间连续作业等产热较多的场景时,仅靠气流流动带走热量的方式无法及时导出大量摩擦热,进而易出现出料温度过高的问题,影响产品质量的稳定性的问题
物料在研磨过程中,可同步启动循环水泵、冷风机及散热风机,此时蓄水箱内的冷水会在泵力引导下,依次通过错排排列的第一连接水管和第二连接水管,最终回流至蓄水箱重复上一轮循环,当冷水流经侧装架内排列铺设的第一连接水管时,冷风机会将外部吸入的常温气流吹向携有冷水的第一连接水管,管内冷水冷却管道壁后,流经的气流被管壁降温形成冷风,这些冷风被送入磨粉箱内吸收研磨物料与部件的热量,再从对流的出风滤口排出,从而达到降温目的,随后第一连接水管内因吸收外部气流热量而升温的冷水,会流入排列铺设的第二连接水管,此时运行中的散热风机会持续运转,对第二连接水管内的升温水源进行降温处理,且由于第二连接水管相邻同段周边分设散热翅片,可进一步提高散热速率,使换热后的冷水能再次回流至蓄水箱内循环使用;值得一提的是,工作人员需定期通过换水组件各部件的协同作用,对蓄水箱内的冷水进行排放更换,以减少水垢和杂质的累积。
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Figure CN224912473U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of grinding mills, and more specifically, to a high-efficiency air-cooled cooling device for grinding mills. Background Technology
[0002] As the core equipment for powder processing, grinding mills play a crucial role in many basic industrial fields such as metallurgy, building materials, chemicals, and mining. Their technical level and product quality are directly related to the production efficiency and product quality of downstream industries. The existing cooling device for grinding mills works by cooling the indoor and outdoor air through a cold air fan, and then sending the cooled air into the grinding mill. With the help of the fan's driving force, the cold air cools down the materials and key components such as grinding blades in the grinding mill.
[0003] Currently, grinding mill cooling devices rely solely on air coolers to cool the materials and components within the grinding chamber. In hot summer environments or workshops, the initial temperature of the external air drawn in by the air coolers is already high. After simple processing, it is difficult to achieve the desired cooling effect, which can easily lead to heat accumulation in the grinding chamber. This can not only cause the materials to deteriorate and change in performance due to high temperatures, but also accelerate the wear and aging of the grinding components. At the same time, this cooling method has limited heat dissipation efficiency. When grinding high-viscosity materials or operating continuously for extended periods, which generates a lot of heat, relying solely on airflow to remove heat cannot effectively dissipate a large amount of frictional heat, which can easily lead to excessively high discharge temperatures and affect the stability of product quality. Utility Model Content
[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0005] The purpose of this application is to address the shortcomings of existing technologies by providing a high-efficiency air-cooled cooling device for grinding mills. This addresses the problem that existing technologies rely solely on air coolers to cool materials and components within the grinding chamber. In hot summer environments or workshops, the initial temperature of the external air drawn in by the air cooler is already high, and even with simple processing, it is difficult to achieve the desired cooling effect. This easily leads to heat accumulation within the grinding chamber, which may cause material deterioration and performance changes due to high temperatures, and also accelerates the wear and aging of grinding components. Furthermore, this cooling method has limited heat dissipation efficiency. In scenarios involving high-viscosity material grinding or long-term continuous operation with high heat generation, relying solely on airflow to remove heat cannot effectively dissipate a large amount of frictional heat, leading to excessively high discharge temperatures and affecting the stability of product quality.
[0006] To achieve the above objectives, this application provides the following technical solution: A high-efficiency air-cooled cooling device for a grinding mill includes: a base frame; a grinding box is fixedly mounted on one side of the upper part of the base frame; a feed inlet is provided in the upper middle part of the grinding box, and a solenoid valve is installed on one section of the feed inlet; a grinding mechanism is jointly arranged inside and outside the grinding box; a high-efficiency cooling mechanism is jointly arranged on both sides of the grinding box and one side of the base frame; the high-efficiency cooling mechanism includes a connecting seat, which is fixedly mounted on one side of the bottom end of the base frame; a water storage tank is mounted on top of the connecting seat; cooling components are jointly arranged on both sides of the grinding box and one side of the connecting seat; and a water exchange component is provided outside the water storage tank.
[0007] Furthermore, the cooling assembly includes a side-mounted bracket, which is fixed to one side of the grinding chamber. A cooling fan is installed on the outer side of the side-mounted bracket. A first connecting water pipe is jointly installed on the lower section of one side of the water tank and the middle section of the side-mounted bracket. A circulating water pump is installed in the middle section of one section of the first connecting water pipe. An air inlet filter is provided on the inner side of the side-mounted bracket. An air outlet filter is provided on the other side of the grinding chamber. A side-mounted heat dissipation guide is fixed above one side of the connecting seat. A heat dissipation fan is installed in the middle of the outer side of the side-mounted heat dissipation guide. A second connecting water pipe is installed on the inner side of the side-mounted heat dissipation guide. Heat dissipation fins are distributed around multiple sections of the second connecting water pipe. Support brackets are provided at multiple sections of the second connecting water pipe and the first connecting water pipe.
[0008] Furthermore, the first connecting water pipe and the second connecting water pipe are arranged in a staggered manner, and the first connecting water pipe is connected to the second connecting water pipe.
[0009] Furthermore, the heat dissipation fins are evenly arranged around the adjacent sections of the second connecting water pipe in a staggered pattern.
[0010] Furthermore, the water exchange assembly includes a drain pipe, which is located on the lower side of the water storage tank. A drain valve is provided on one end of the drain pipe. A threaded sleeve is provided above the water storage tank, and a threaded plug is installed on the periphery of the threaded sleeve.
[0011] Furthermore, the grinding mechanism includes a drive motor, which is mounted on one side above the base frame. A first synchronous pulley is fixed around the output end of the drive motor, and a synchronous belt is sleeved around the periphery of the first synchronous pulley. A second synchronous pulley is provided on the inner side of the other side of the synchronous belt, and a first rotating rod is fixed in the middle of the second synchronous pulley. A second rotating rod is provided on one side of the first rotating rod, and grinding rollers are installed around the periphery of the second rotating rod and the first rotating rod. Gears are fixed around the same section of the second rotating rod and the first rotating rod.
[0012] Furthermore, the second rotating rod and the first rotating rod are coupled and aligned by gears fixed to the periphery of the same section, which drive the grinding rollers mounted on their respective peripheries in a meshing manner.
[0013] The beneficial effects of this application are as follows: During the grinding process, the circulating water pump, cooler, and cooling fan can be started simultaneously. At this time, the cold water in the storage tank, guided by the pump, flows sequentially through the staggered first and second connecting water pipes, eventually returning to the storage tank to repeat the previous cycle. When the cold water flows through the first connecting water pipe arranged within the side frame, the cooler blows ambient airflow drawn in from the outside onto the first connecting water pipe carrying the cold water. The cold water cools the pipe walls, and the flowing airflow is cooled by the pipe walls, forming cold air. This cold air is sent into the grinding chamber to absorb heat from the grinding materials and components, and then discharged from the convection outlet filter. This achieves the purpose of cooling. Subsequently, the cold water in the first connecting water pipe, which has been heated by absorbing heat from the external airflow, will flow into the second connecting water pipe, which is laid out in a row. At this time, the cooling fan will continue to run to cool down the heated water in the second connecting water pipe. Since the adjacent sections of the second connecting water pipe are equipped with heat dissipation fins, the heat dissipation rate can be further improved, so that the cooled water after heat exchange can flow back into the water tank for recycling. It is worth mentioning that the staff needs to regularly drain and replace the cold water in the water tank through the coordinated action of the various components of the water exchange assembly to reduce the accumulation of scale and impurities.
[0014] The staff first opens the solenoid valve, then introduces the material to be ground into the grinding box through the feed inlet. Next, the drive motor is started. At this time, under the transmission action of the first synchronous pulley, the synchronous belt and the second synchronous pulley, the first rotating rod on one side of the middle of the grinding box rotates accordingly. Since the second rotating rod is provided on the other side of the grinding box, and gears are fixed around the same end of the two rotating rods, the two rotating rods will drive the grinding rollers installed around their respective middle parts to move relative to each other through gear meshing, thereby realizing the grinding of the material. Attached Figure Description
[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0016] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0017] In the attached diagram: Figure 1 This is a three-dimensional structural diagram of the present application; Figure 2This is a partial three-dimensional structural diagram of the grinding mechanism of this application; Figure 3 This is a partial structural diagram of the high-efficiency cooling mechanism of this application; Figure 4 For the purposes of this application Figure 3 Schematic diagram of the structure at point A in the middle.
[0018] Figure label: 1. Base frame; 2. Grinding box; 3. Feed inlet; 4. Solenoid valve; 5. Grinding mechanism; 51. Drive motor; 52. First synchronous pulley; 53. Synchronous belt; 54. Second synchronous pulley; 55. First rotating rod; 56. Second rotating rod; 57. Grinding roller; 58. Gear; 6. High-efficiency cooling mechanism; 61. Connecting seat; 62. Water tank; 63. Cooling assembly; 631. Side mounting frame; 632. Cooling fan; 633. First connecting water pipe; 634. Circulating water pump; 635. Air outlet filter; 636. Air inlet filter; 637. Side-mounted heat dissipation guide frame; 638. Heat dissipation fan; 639. Second connecting water pipe; 6310. Heat dissipation fins; 6311. Support frame; 64. Water exchange assembly; 641. Drain pipe; 642. Drain valve; 643. Threaded sleeve block; 644. Threaded plug. Detailed Implementation
[0019] The following is a detailed description of a high-efficiency air-cooled cooling device for a grinding mill provided in this application, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this application.
[0020] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.
[0021] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0022] The present application will now be described in detail with reference to the accompanying drawings and embodiments.
[0023] Reference Figure 1-4 As shown, this utility model provides a high-efficiency air-cooled cooling device for a grinding mill, comprising: a base frame 1, a grinding box 2 fixedly mounted on one side of the upper part of the base frame 1, a feed inlet 3 provided in the upper middle part of the grinding box 2, and a solenoid valve 4 installed on one section of the feed inlet 3; a grinding mechanism 5 jointly mounted inside and outside the grinding box 2; and a high-efficiency cooling mechanism 6 jointly mounted on both sides of the grinding box 2 and one side of the base frame 1. The grinding mechanism 5 includes a drive motor 51, which is mounted on one side of the upper part of the base frame 1. A first synchronous pulley 52 is fixedly mounted around the output end of the drive motor 51, and a synchronous belt 53 is sleeved around the periphery of the first synchronous pulley 52. A second synchronous pulley 54 is provided on the inner side of the other side of the synchronous belt 53, and a first rotating rod 55 is fixedly mounted in the middle of the second synchronous pulley 54. A second rotating rod 56 is provided on one side of the first rotating rod 55, and the second rotating rod 56 is connected to the first rotating rod 54. Grinding rollers 57 are installed around the periphery of rod 55. Gears 58 are fixed around the same section of the second rotating rod 56 and the first rotating rod 55. The second rotating rod 56 and the first rotating rod 55 are driven by the gears 58 fixed around the same section to mesh with the grinding rollers 57 installed around their respective peripheries in a meshing manner. The operator first opens the solenoid valve 4, and then introduces the material to be ground into the grinding box 2 from the feed inlet 3. Then, the drive motor 51 is started. At this time, under the transmission action of the first synchronous pulley 52, the synchronous belt 53 and the second synchronous pulley 54, the first rotating rod 55 on one side of the middle of the grinding box 2 rotates accordingly. Since the second rotating rod 56 is provided on the other side of the inside of the grinding box 2, and gears 58 are fixed around the same end of both rotating rods, the two rotating rods will drive the grinding rollers 57 installed around their respective middle peripheries to move relative to each other through the meshing of the gears 58, thereby realizing the grinding of the material.
[0024] The high-efficiency cooling mechanism 6 includes a connecting seat 61, which is fixed to one side of the bottom of the base frame 1. A water storage tank 62 is mounted on top of the connecting seat 61. Cooling components 63 are jointly arranged on both sides of the grinding chamber 2 and on one side of the connecting seat 61. The cooling components 63 include a side mounting bracket 631, which is fixed to one side of the grinding chamber 2. A cooler 632 is mounted on the outer side of the side mounting bracket 631. A first connecting water pipe 633 is jointly installed on the lower section of one side of the water storage tank 62 and the middle section of the side mounting bracket 631. A circulating water pump 634 is installed in the middle of one section of the first connecting water pipe 633. An air inlet filter 636 is provided on the inner side of the side mounting bracket 631, and an air outlet filter 635 is provided on the other side of the grinding chamber 2. A side-mounted heat dissipation guide 637 is fixedly installed on the upper side, and a heat dissipation fan 638 is installed on the middle of the outer side of the side-mounted heat dissipation guide 637. A second connecting water pipe 639 is installed on the inner side of the side-mounted heat dissipation guide 637. The first connecting water pipe 633 and the second connecting water pipe 639 are arranged in a staggered manner, and the first connecting water pipe 633 is connected to the second connecting water pipe 639. Heat dissipation fins 6310 are provided around multiple sections of the second connecting water pipe 639. Support brackets 6311 are provided at multiple sections of the second connecting water pipe 639 and the first connecting water pipe 633. The heat dissipation fins 6310 are evenly arranged around adjacent sections of the staggered second connecting water pipe 639. A water exchange assembly 64 is provided on the outside of the water tank 62. Component 64 includes a drain pipe 641, which is located on the lower side of the water storage tank 62. A drain valve 642 is installed on one end of the drain pipe 641. A threaded sleeve block 643 is installed above the water storage tank 62, and a threaded plug 644 is installed on the periphery of the threaded sleeve block 643. During the grinding process, the circulating water pump 634, the air cooler 632, and the cooling fan 638 can be started simultaneously. At this time, the cold water in the water storage tank 62 will be guided by the pump force to pass through the staggered first connecting water pipe 633 and the second connecting water pipe 639 in sequence, and finally flow back to the water storage tank 62 to repeat the previous cycle. When the cold water flows through the first connecting water pipe 633 arranged in the side mounting frame 631, the air cooler 632 will draw in the ambient temperature airflow from the outside. The airflow is blown towards the first connecting water pipe 633, which carries cold water. After the cold water cools the pipe wall, the airflow is cooled by the pipe wall and forms cold air. This cold air is sent into the grinding box 2 to absorb the heat of the grinding material and components, and then discharged from the convection outlet filter 635, thereby achieving the purpose of cooling. Subsequently, the cold water in the first connecting water pipe 633, which has been heated by absorbing the heat of the external airflow, will flow into the second connecting water pipe 639. At this time, the cooling fan 638 will continue to run to cool the heated water source in the second connecting water pipe 639. Since the second connecting water pipe 639 is equipped with heat dissipation fins 6310 on the periphery of the adjacent section, the heat dissipation rate can be further improved, so that the cooled water after heat exchange can flow back to the water storage tank 62 for recycling.It is worth mentioning that staff need to periodically drain and replace the cold water in the water tank 62 through the coordinated action of the various components of the water exchange assembly 64, in order to reduce the accumulation of scale and impurities.
[0025] Working Principle: This grinding mill uses a high-efficiency air-cooled cooling device. During operation, the operator first opens the solenoid valve 4, then introduces the material to be ground into the grinding chamber 2 through the feed inlet 3. Next, the drive motor 51 is started. Under the transmission action of the first synchronous pulley 52, the synchronous belt 53, and the second synchronous pulley 54, the first rotating rod 55 on one side of the middle of the grinding chamber 2 rotates accordingly. Since a second rotating rod 56 is located on the other side inside the grinding chamber 2, and gears 58 are fixed around the same end of both rotating rods, the two... Each rotating rod, through gear 58, drives the grinding rollers 57 mounted around their respective central peripheries to move relative to each other, thereby achieving the grinding of materials. During the grinding process, the circulating water pump 634, the cool air fan 632, and the cooling fan 638 can be started simultaneously. At this time, the cold water in the water tank 62, guided by the pump force, flows sequentially through the staggered first connecting water pipe 633 and the second connecting water pipe 639, and finally flows back to the water tank 62 to repeat the previous cycle. When the cold water flows through the side mounting frame 631, the grinding rollers 57 are arranged in a staggered manner. When the first connecting water pipe 633 is installed, the air cooler 632 blows the ambient airflow drawn in from the outside onto the first connecting water pipe 633, which carries cold water. After the cold water cools the pipe wall, the airflow is cooled by the pipe wall, forming cold air. This cold air is sent into the grinding chamber 2 to absorb the heat from the grinding materials and components, and then discharged from the convection outlet filter 635, thereby achieving the purpose of cooling. Subsequently, the cold water in the first connecting water pipe 633, which has been heated by absorbing the heat from the external airflow, will flow into the second connecting water pipe 639, which is laid out in a row. At this time, the cooling fan 638 will continue to run to cool the heated water source in the second connecting water pipe 639. Since the second connecting water pipe 639 is equipped with heat dissipation fins 6310 on the periphery of the adjacent section, the heat dissipation rate can be further improved, so that the cooled water after heat exchange can flow back into the water storage tank 62 for recycling. It is worth mentioning that the staff needs to regularly drain and replace the cooled water in the water storage tank 62 through the coordinated action of the various components of the water exchange component 64 to reduce the accumulation of scale and impurities.
[0026] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
[0027] It should be noted that this application covers any alternatives, modifications, equivalent methods, and solutions made within the spirit and scope of this application. To provide the public with a thorough understanding of this application, specific details are described in detail in the preferred embodiments, while those skilled in the art can fully understand this application without these details. Furthermore, to avoid unnecessary confusion regarding the substance of this application, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0028] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.
Claims
1. A high-efficiency air-cooled cooling device for a grinding mill, comprising: The base frame (1) is characterized in that: a grinding box (2) is fixedly provided on one side of the upper part of the base frame (1), a feed inlet (3) is provided in the middle of the upper part of the grinding box (2), and a solenoid valve (4) is installed on one section of the feed inlet (3). A grinding mechanism (5) is jointly provided inside and outside the grinding box (2). A high-efficiency cooling mechanism (6) is jointly provided on both sides of the grinding box (2) and one side of the base frame (1). The high-efficiency cooling mechanism (6) includes a connecting seat (61), and the connecting seat (61) is fixedly provided on one side of the bottom end of the base frame (1). A water storage tank (62) is mounted on the upper part of the connecting seat (61). A cooling component (63) is jointly provided on both sides of the grinding box (2) and one side of the connecting seat (61). A water exchange component (64) is provided on the outside of the water storage tank (62).
2. The high-efficiency air-cooled cooling device for the grinding mill according to claim 1, characterized in that: The cooling assembly (63) includes a side mount (631), which is fixed to one side of the grinding chamber (2). A cooler (632) is mounted on the outer side of the side mount (631). A first connecting water pipe (633) is mounted on the lower section of one side of the water tank (62) and the middle section of the side mount (631). A circulating water pump (634) is mounted on the middle section of one section of the first connecting water pipe (633). An air inlet filter (636) is provided on the inner side of the side mount (631). The other side of the grinding chamber (2) An air outlet filter (635) is provided on the side. A side-mounted heat dissipation guide (637) is fixedly provided on the upper side of one side of the connecting seat (61). A heat dissipation fan (638) is installed on the middle of the outer side of the side-mounted heat dissipation guide (637). A second connecting water pipe (639) is installed on the inner side of the side-mounted heat dissipation guide (637). Heat dissipation fins (6310) are provided around the periphery of multiple sections of the second connecting water pipe (639). Support brackets (6311) are provided at multiple sections of the second connecting water pipe (639) and the first connecting water pipe (633).
3. The high-efficiency air-cooled cooling device for the grinding mill according to claim 2, characterized in that: The first connecting water pipe (633) and the second connecting water pipe (639) are arranged in a staggered manner, and the first connecting water pipe (633) is connected to the second connecting water pipe (639).
4. The high-efficiency air-cooled cooling device for the grinding mill according to claim 2, characterized in that: The heat dissipation fins (6310) are evenly arranged around the adjacent sections of the staggered second connecting water pipes (639).
5. The high-efficiency air-cooled cooling device for the grinding mill according to claim 1, characterized in that: The water exchange assembly (64) includes a drain pipe (641), and the drain pipe (641) is located on the lower side of the water storage tank (62). A drain valve (642) is provided on one end of the drain pipe (641). A threaded sleeve block (643) is provided above the water storage tank (62), and a threaded plug (644) is installed on the periphery of the threaded sleeve block (643).
6. The high-efficiency air-cooled cooling device for a grinding mill according to claim 1, characterized in that: The grinding mechanism (5) includes a drive motor (51), and the drive motor (51) is mounted on one side above the base frame (1). A first synchronous pulley (52) is fixed around the output end of the drive motor (51), and a synchronous belt (53) is sleeved around the first synchronous pulley (52). A second synchronous pulley (54) is provided on the inner side of the other side of the synchronous belt (53), and a first rotating rod (55) is fixed in the middle of the second synchronous pulley (54). A second rotating rod (56) is provided on one side of the first rotating rod (55), and grinding rollers (57) are installed around the second rotating rod (56) and the first rotating rod (55). Gears (58) are fixed around the same section of the second rotating rod (56) and the first rotating rod (55).
7. The high-efficiency air-cooled cooling device for a grinding mill according to claim 6, characterized in that: The second rotating rod (56) and the first rotating rod (55) are meshed and aligned by the gear (58) fixed on the periphery of the same section, which carries the grinding roller (57) installed on their respective periphery.
