Intelligent monitoring and early warning device for crusher blockage

Abstract

The utility model discloses a kind of broken machine material blocking intelligent monitoring early warning device, belong to broken machine technical field.A kind of broken machine material blocking intelligent monitoring early warning device, including broken machine box, the upper portion of one end of broken machine box is provided with feeding window, and the other end of broken machine box is provided with discharge window, wherein, the lower portion of discharge window is equipped with sensing sleeve shaft, the side of broken machine box is equipped with transmission pulley, the inside of broken machine box is equipped with cross rocker, and it is connected by transmission shaft between cross rocker and transmission pulley, and cross rocker is rotatably connected with broken machine box.To solve the inside lining plate of the existing broken machine and the fixed structure between broken roll, ore is rigid extruded when passing between the two, but once the size of ore volume is consistent with gap, it will lead to unable to effectively crush, so as to appear the problem of material blocking, the position of arc-shaped lining plate is automatically adjusted by hydraulic assembly, temporarily increase crushing gap, and actively discharge card material.

Description

Technical Field

[0001] This utility model relates to the field of crusher technology, specifically to an intelligent monitoring and early warning device for material blockage in crushers. Background Technology

[0002] A crusher, also known as a stone crusher, is a pulverizing machine used in the processing of metal and non-metal minerals to break mined raw ore into small particles through compression and bending.

[0003] In existing crushers, the internal liner and crushing roller are mostly fixed structures. When the ore passes between them, it is subjected to rigid compression. However, if the volume of the ore matches the size of the gap, it will not be able to be effectively crushed, resulting in material blockage. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent monitoring and early warning device for material blockage in a crusher. By automatically adjusting the position of the arc-shaped liner through hydraulic components, the crushing gap is temporarily increased, and the blocked material is actively discharged. Since it can effectively avoid and quickly resolve material blockage, the crusher no longer needs to be stopped frequently for manual cleaning, and the effective working time is greatly increased, which can solve the problems in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent monitoring and early warning device for material blockage in a crusher, comprising a crusher box, a feeding window provided above one end of the crusher box, and a discharge window provided at the other end of the crusher box, wherein a sensing sleeve is installed below the discharge window, a transmission pulley is installed on one side of the crusher box, and a cross rocker arm is installed inside the crusher box, the cross rocker arm is connected to the transmission pulley through a transmission shaft, and the cross rocker arm is rotatably connected to the crusher box.

[0006] Preferably, an eccentric roller and a crushing roller are respectively installed around the cross rocker arm, wherein the crushing roller is rotatably connected to the cross rocker arm, and an eccentric ball is installed inside the eccentric roller.

[0007] Preferably, an impact liner is installed on one side of the cross rocker arm, and the impact liner is connected to the crusher box by bolts.

[0008] Preferably, a base is installed below the cross rocker arm, and the base is slidably connected to the crusher box via a track.

[0009] Preferably, an arc-shaped liner is bolted to the inner side of the base, and the outer surface of the arc-shaped liner has a toothed groove structure.

[0010] Preferably, one end of the base is equipped with a transfer shaft, which is rotatably connected to the base.

[0011] Preferably, a sensing coupling is installed at one end of the adapter shaft, and the sensing coupling is connected to the adapter shaft by bolts.

[0012] Preferably, the sensing coupling extends into the interior of the sensing sleeve, which includes a sensor and a hydraulic assembly.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model, by timely unloading abnormal loads, prevents stress accumulation from causing impact damage to key components such as the drive shaft, cross rocker arm, and crushing roller, thus playing the role of overload protection, thereby extending the service life of the entire equipment and reducing maintenance costs.

[0015] 2. This utility model automatically adjusts the position of the arc-shaped liner through hydraulic components, temporarily increasing the crushing gap and actively expelling stuck material. Since it can effectively avoid and quickly remove material blockage, the crusher no longer needs to be stopped frequently for manual cleaning, and the effective working time is greatly increased. Attached Figure Description

[0016] Figure 1 This is the overall front view of the present invention;

[0017] Figure 2 This is a top view of the entire utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the crusher box of this utility model.

[0019] In the diagram: 1. Crusher housing; 2. Sensor sleeve shaft; 3. Drive pulley; 4. Impact liner; 101. Feeding window; 102. Discharge window; 201. Sensor coupling; 202. Adapter support shaft; 203. Base support; 204. Arc-shaped liner; 301. Eccentric roller hammer; 302. Crushing roller; 303. Cross rocker arm. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] To address the issue that existing crushers often have a fixed structure between the internal liner and the crushing roller, resulting in rigid compression of the ore as it passes between them, and the inability to effectively crush the ore if its volume matches the gap size, leading to material blockage; please refer to... Figure 1-3The present invention provides the following solution:

[0022] A smart monitoring and early warning device for material blockage in a crusher includes a crusher box 1. A feeding window 101 is provided on the upper part of one end of the crusher box 1, and a discharge window 102 is provided on the other end of the crusher box 1. A sensing sleeve shaft 2 is installed below the discharge window 102. A transmission pulley 3 is installed on one side of the crusher box 1. A cross rocker arm 303 is installed inside the crusher box 1. The cross rocker arm 303 is connected to the transmission pulley 3 through a transmission shaft, and the cross rocker arm 303 is rotatably connected to the crusher box 1.

[0023] In this embodiment, the ore material enters the crusher box 1 through the feeding window 101. Power is transmitted through the transmission pulley 3 and drives the cross rocker arm 303 to rotate via the transmission shaft. The eccentric roller 301 and the crushing roller 302 mounted on the cross rocker arm 303 then revolve. The crushing roller 302 can also rotate relative to the cross rocker arm 303.

[0024] Eccentric rollers 301 and crushing rollers 302 are respectively installed around the cross rocker arm 303. The crushing rollers 302 are rotatably connected to the cross rocker arm 303, and eccentric balls are installed inside the eccentric rollers 301. An impact liner 4 is installed on one side of the cross rocker arm 303. The impact liner 4 is bolted to the crusher box 1. A base support 203 is installed below the cross rocker arm 303. The base support 203 is slidably connected to the crusher box 1 via a track.

[0025] In this embodiment, the material is first violently hammered by the eccentric roller hammer 301. The centrifugal force generated by the eccentric ball inside the eccentric roller hammer 301 further enhances the crushing effect, achieving primary crushing of large pieces of ore. The crushed material falls onto the arc-shaped liner 204. The rotating cross rocker arm 303 drives the crushing roller 302 to roll on the surface of the arc-shaped liner 204 with a toothed structure, crushing and grinding the material between the two, achieving secondary fine crushing. The material that is not completely crushed may be thrown to one side of the impact liner 4 and crushed again by impacting the impact liner 4. Finally, the crushed material that meets the particle size requirements is discharged from the discharge window 102.

[0026] An arc-shaped liner 204 is bolted to the inner side of the base 203. The outer surface of the arc-shaped liner 204 is provided with a toothed groove structure. A transfer shaft 202 is installed at one end of the base 203. The transfer shaft 202 is rotatably connected to the base 203. A sensing coupling 201 is installed at one end of the transfer shaft 202. The sensing coupling 201 is bolted to the transfer shaft 202. The sensing coupling 201 extends into the interior of the sensing sleeve 2. The sensing sleeve 2 includes a sensor and a hydraulic component.

[0027] In this embodiment, when the volume of ore entering the crushing chamber matches the gap between the crushing roller 302 and the arc-shaped liner 204, or when there is too much material, the crushing resistance will increase sharply. The huge abnormal resistance will be transmitted upward. The end of the bottom support 203 is connected to the transfer shaft 202, and the transfer shaft 202 is fixedly connected to the sensing coupling 201. The displacement sensor integrated inside the sensing sleeve 2 can monitor the small displacement generated by the sensing coupling 201 in real time. When the pressure or displacement value exceeds the preset safety threshold, the hydraulic component drives the sensing coupling 201, and then controls the bottom support 203 to slide along the track through the transfer shaft 202, so that the arc-shaped liner 204 installed on it can temporarily move away from the crushing roller 302, instantly increase the crushing gap, allow the stuck material to pass through, and thus automatically release the blockage state.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A smart monitoring and early warning device for material blockage in a crusher, characterized in that, The crusher includes a crusher box (1), with a feeding window (101) at the top of one end and a discharge window (102) at the other end. A sensing sleeve (2) is installed below the discharge window (102). A transmission pulley (3) is installed on one side of the crusher box (1). A cross rocker arm (303) is installed inside the crusher box (1). The cross rocker arm (303) is connected to the transmission pulley (3) via a transmission shaft, and the cross rocker arm (303) is rotatably connected to the crusher box (1).

2. The intelligent monitoring and early warning device for material blockage in a crusher according to claim 1, characterized in that: The cross rocker arm (303) is equipped with an eccentric roller (301) and a crushing roller (302) around its perimeter. The crushing roller (302) is rotatably connected to the cross rocker arm (303), and an eccentric ball is installed inside the eccentric roller (301).

3. The intelligent monitoring and early warning device for material blockage in a crusher according to claim 1, characterized in that: An impact liner (4) is installed on one side of the cross rocker arm (303), and the impact liner (4) is connected to the crusher box (1) by bolts.

4. The intelligent monitoring and early warning device for material blockage in a crusher according to claim 3, characterized in that: A base (203) is installed below the cross rocker arm (303), and the base (203) is slidably connected to the crusher box (1) via a track.

5. The intelligent monitoring and early warning device for material blockage in a crusher according to claim 4, characterized in that: An arc-shaped liner (204) is bolted to the inner side of the base (203), and the outer surface of the arc-shaped liner (204) is provided with a toothed groove structure.

6. The intelligent monitoring and early warning device for material blockage in a crusher according to claim 4, characterized in that: One end of the base (203) is equipped with a transfer shaft (202), which is rotatably connected to the base (203).

7. The intelligent monitoring and early warning device for material blockage in a crusher according to claim 6, characterized in that: A sensing coupling (201) is installed at one end of the adapter shaft (202), and the sensing coupling (201) and the adapter shaft (202) are connected by bolts.

8. The intelligent monitoring and early warning device for material blockage in a crusher according to claim 7, characterized in that: The sensing coupling (201) extends into the interior of the sensing sleeve (2), which includes a sensor and a hydraulic assembly.

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