A regulating and selecting powder superfine pulverizer for medicine material crushing
Patent Information
- Application Number
- CN202521595303.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-07-29
AI Technical Summary
[0004]本实用新型的目的在于克服现有的药材粉碎设备粉碎效果有限、生产存在连续中断的问题,提供一种用于药材破碎的调节选粉超细粉碎机
[0020]本实用新型的有益效果是:通过将分选机构、旋风分离组件、储料箱、负压管道、研磨机构进行闭路循环设计,实现了中药材的粉碎-分选闭环高效化,有效地提高了细粉回收率,避免活性成分逸散;同时,粗粉经储料箱自动返料至研磨机构,消除人工干预,保证了药材粉碎的连续性。另一方面,分量机构动态调节研磨机构出料流量,能够有效解决下游堵塞,降低设备能耗。
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Figure CN224912525U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of traditional Chinese medicine pulverization technology, and in particular to an adjustable powder-selecting ultrafine pulverizer for crushing medicinal materials. Background Technology
[0002] Traditional Chinese medicine (TCM) refers to substances used for the prevention, treatment, and diagnosis of diseases, and also possessing rehabilitative and health-preserving effects, under the guidance of TCM theory. TCM mainly originates from natural medicines and their processed products, including plant-based, animal-based, and mineral-based medicines, as well as some chemical and biological products. To better apply TCM in bioengineering and pharmaceutical engineering, the medicinal materials need to be pulverized to provide raw materials for preparing various dosage forms, such as powders, granules, pills, and tablets.
[0003] Existing common pharmaceutical pulverizing equipment has a simple structure, mostly adopting a single pulverizing chamber structure (such as hammer mill) or a simple series pulverizing-separation design. In use, traditional equipment can only achieve ultrafine pulverization through one pulverization or mechanical reprocessing, resulting in the finished product containing coarse particles, which affects the bioavailability of drugs. At the same time, although some equipment has added cyclone separators, the sorting mechanism and the pulverizing unit operate independently. The coarse powder after sorting needs to be manually returned, and the fine powder is directly collected through the external discharge pipe, causing the active ingredients to escape and the production continuity to be interrupted, leading to repeated processing of medicinal materials and a surge in energy consumption, which seriously restricts the large-scale application in pharmaceutical engineering. Utility Model Content
[0004] The purpose of this invention is to overcome the problems of limited pulverization effect and continuous production interruption in existing medicinal material pulverizing equipment, and to provide an adjustable powder-selecting ultrafine pulverizer for medicinal material crushing.
[0005] An adjustable-classification ultrafine pulverizer for crushing medicinal materials includes:
[0006] Grinding mechanism
[0007] The crushing mechanism is fixedly installed above the grinding mechanism and is connected to the feed inlet of the grinding mechanism;
[0008] The feeding mechanism is obliquely installed at the feed inlet of the crushing mechanism and is used to transport materials into the crushing mechanism;
[0009] The component is fixedly installed at the bottom of the grinding mechanism and is connected to the discharge port of the grinding mechanism;
[0010] The sorting mechanism is fixedly installed at the bottom of the fractionation mechanism and is connected to the discharge port of the fractionation mechanism;
[0011] The cyclone separator is located at the bottom of the sorting mechanism and is connected to the bottom discharge port of the sorting mechanism for sorting materials.
[0012] The storage bin is located outside the sorting mechanism and is connected to the side discharge port of the sorting mechanism through a guide cylinder;
[0013] A negative pressure pipe with a negative pressure fan, one end of which is located inside the storage tank and the other end is located above the inside of the grinding mechanism.
[0014] Furthermore, the grinding mechanism includes a main cylinder, and a conical grinding wall is fixedly provided on the side wall of the main cylinder; a first driving member is provided in the outer middle of the main cylinder, and a first rotating shaft passes through the output end of the first driving member. The first rotating shaft passes through the main cylinder and is fixedly sleeved with a conical grinding disc; the conical grinding disc and the conical grinding wall form a grinding gap.
[0015] Furthermore, a conical guide cylinder is provided at the upper end of the conical grinding disc.
[0016] Furthermore, the component mechanism includes a cylindrical body, a second driving member is disposed on the outside of the cylindrical body, a second rotating shaft is disposed at the output end of the second driving member, and the second rotating shaft passes through the cylindrical body and is sleeved with component blades.
[0017] Furthermore, the sorting mechanism includes a conical cylinder, and a sorting plate is inclinedly arranged inside the conical cylinder; the port of the guide cylinder is located at the lower end of the sorting plate.
[0018] Furthermore, the cyclone separation assembly includes an air source device and a cyclone separator, with an air pipe provided between the air source device and the cyclone separator, and the discharge port of the sorting mechanism is sealed and connected to the middle of the air pipe.
[0019] Furthermore, the feeding mechanism includes a feeding trough and a feeding cylinder; the feeding cylinder has two sets of feeding channels inside, namely a first feeding channel and a second feeding channel; the diameter of the first feeding channel is smaller than that of the second feeding channel; a third driving member is provided at one end of the feeding cylinder, and a third rotating shaft is provided at the output end of the third driving member, the third rotating shaft passes through the feeding cylinder and is fitted with a variable diameter spiral conveying blade; a feeding slot is provided on the lower side wall of the feeding cylinder; a discharge cylinder is provided on the upper side wall of the feeding cylinder, and the lower end of the discharge cylinder is connected to the feed port of the crushing mechanism.
[0020] The beneficial effects of this invention are as follows: By designing the sorting mechanism, cyclone separator, storage tank, negative pressure pipeline, and grinding mechanism in a closed-loop circulation manner, a highly efficient closed-loop process for pulverizing and sorting Chinese medicinal materials is achieved, effectively improving the recovery rate of fine powder and preventing the loss of active ingredients. Simultaneously, coarse powder is automatically returned to the grinding mechanism via the storage tank, eliminating manual intervention and ensuring the continuity of medicinal material pulverization. Furthermore, the dispensing mechanism dynamically adjusts the discharge flow rate of the grinding mechanism, effectively solving downstream blockages and reducing equipment energy consumption. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the device;
[0022] Figure 2 This is a schematic diagram of the internal structure of the device;
[0023] Figure 3 This is a schematic diagram of the internal structure of the device from another angle;
[0024] Figure 4 This is a schematic diagram of the feeding mechanism.
[0025] In the diagram, 1-feeding mechanism, 11-feeding cylinder, 12-third driving component, 13-third rotating shaft, 14-feeding slot, 15-discharge cylinder, 16-variable diameter spiral conveyor blade, 101-first feeding channel, 102-second feeding channel, 2-crushing mechanism, 3-grinding mechanism, 30-first driving component, 31-main cylinder, 32-conical grinding wall, 33-conical grinding disc, 34-first rotating shaft, 35-conical guide cylinder, 4-component mechanism, 41-circular cylinder, 42-second driving component, 43-second rotating shaft, 44-component blade, 5-sorting mechanism, 51-conical cylinder, 52-guide cylinder, 53-sorting plate, 6-air source equipment, 7-air pipe, 8-cyclone separator, 9-storage box, 90-negative pressure fan, 91-negative pressure pipeline, 10-feeding trough. Detailed Implementation
[0026] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.
[0027] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0028] Example 1
[0029] like Figures 1-4As shown, an adjustable ultrafine pulverizer for crushing medicinal materials includes a grinding mechanism 3. In this embodiment, the grinding mechanism 3 includes a main cylinder 31, and a conical grinding wall 32 is fixedly provided on the side wall of the main cylinder 31. A first driving member 30 is provided in the middle of the outer part of the main cylinder 31. A first rotating shaft 34 passes through the output end of the first driving member 30. The first rotating shaft 34 passes through the main cylinder 31 and is fixedly sleeved with a conical grinding disc 33. The conical grinding disc 33 and the conical grinding wall 32 form a grinding gap. During use, the medicinal material particles from the pulverizing process enter the grinding gap and are ultrafinely pulverized under the action of the conical grinding disc 33 and the conical grinding wall 32. In order to ensure that the medicinal material particles can smoothly enter the grinding gap, a conical guide cylinder 35 is provided at the upper end of the conical grinding disc 33, and the height of the conical grinding disc 33 is greater than the height of the conical grinding wall 32.
[0030] The pulverizing mechanism 2 is fixedly installed above the grinding mechanism 3 and is connected to the feed inlet of the grinding mechanism 3. Specifically, in this solution, the pulverizing mechanism 2 adopts existing medicinal material pulverizing equipment. The built-in pulverizing disc is existing technology and will not be described in detail here. It is only necessary to connect the feed end of the pulverizing mechanism 2 to the feed mechanism 1 and the discharge end to the grinding mechanism 3.
[0031] The feeding mechanism 1 is obliquely arranged at the feed inlet of the crushing mechanism 2 and is used to transport materials into the crushing mechanism 2. Specifically, the feeding mechanism 1 includes a feeding trough 10 and a feeding cylinder 11. The feeding trough 10 is a box structure with an open top. The inside of the feeding cylinder 11 is provided with a feeding channel. One end of the feeding cylinder 11 is provided with a third driving member 12, and a third rotating shaft 13 and a conveying blade are arranged through the middle. The upper side wall of the feeding cylinder 11 is provided with a discharge cylinder 15, and the lower end of the discharge cylinder 15 is connected to the feed inlet of the crushing mechanism 2.
[0032] To further improve the stability of the medicinal materials during transport, the feeding channels are configured as two interconnected sets, namely the first feeding channel 101 and the second feeding channel 102; the diameter of the first feeding channel 101 is smaller than that of the second feeding channel 102; the third rotating shaft 13 passes through the feeding cylinder 11 and is fitted with a variable diameter spiral conveying blade 16; the lower side wall of the feeding cylinder 11 is provided with a feeding slot 14; by using the variable diameter spiral conveying blade 16, it is possible to ensure that the medicinal materials about to fall into the pulverizing mechanism 2 are arranged tightly, thereby improving the pulverizing effect of the pulverizing mechanism 2.
[0033] The fractionation mechanism 4 is fixedly installed at the bottom of the grinding mechanism 3 and communicates with the discharge port of the grinding mechanism 3. Specifically, the fractionation mechanism 4 includes a cylindrical body 41, a second driving member 42 is installed on the outside of the cylindrical body 41, and a second rotating shaft 43 is installed at the output end of the second driving member 42. The second rotating shaft 43 passes through the cylindrical body 41 and is fitted with fractionation blades 44. The fractionation blades 44 consist of six groups of blades of the same specification evenly arranged at a 60° angle, with adjacent blades forming a receiving groove, which facilitates the transportation of the ground medicinal materials to the sorting process and avoids the medicine clogging the sorting plate 53.
[0034] The sorting mechanism 5 is fixedly installed at the bottom of the fractionation mechanism 4 and communicates with the discharge port of the fractionation mechanism 4. The sorting mechanism 5 includes a conical cylinder 51, and a sorting plate 53 is inclinedly arranged inside the conical cylinder 51. The port of the guide cylinder 52 is located at the lower end of the sorting plate 53. The storage tank 9 is located outside the sorting mechanism 5 and communicates with the side discharge port of the sorting mechanism 5 through the guide cylinder 52. The negative pressure pipe 91 has a negative pressure fan 90, one end of which is located inside the storage tank 9 and the other end is located above the inside of the grinding mechanism 3. In use, the ground material falls onto the sorting plate 53 under the rotation of the fractionation blades 44. The qualified fine powder passes through the sieve holes and enters the cyclone separator 8 for collection. The coarse powder slides along the inclined plate into the guide cylinder 52 and is temporarily stored in the storage tank 9. When the negative pressure fan 90 is started, the coarse powder in the storage tank 9 is sucked into the top of the grinding mechanism 3 through the pipe 91 to realize automatic return and re-grinding.
[0035] A cyclone separator assembly is located at the bottom of the sorting mechanism 5 and is connected to the bottom discharge port of the sorting mechanism 5 for sorting materials. The cyclone separator assembly includes an air source device 6 and a cyclone separator 8. An air pipe 7 is provided between the air source device 6 and the cyclone separator 8. The discharge port of the sorting mechanism 5 is sealed and connected to the middle of the air pipe 7. Preferably, an inclined guide plate is also provided at the connection between the air pipe 7 and the sorting mechanism 5. In this solution, the air source device 6 can be a fan, compressor, or other air supply equipment, the purpose of which is to blow the material in the air pipe 7 into the cyclone separator at high speed.
[0036] It is worth noting that the drive component in this solution is preferably a variable frequency motor, or it can be a combination of a motor and a gearbox, in order to adjust the speed appropriately according to the crushing requirements.
[0037] The working process of this device
[0038] Feeding and coarse crushing: The medicinal materials enter the inclined feeding cylinder 11 through the feeding trough 10 and are adaptively pushed to the crushing mechanism 2 by the variable diameter spiral blades 16; the crushing mechanism 2 crushes the material into granules. The coarsely crushed particles fall into the grinding mechanism 3 and are crushed to the target particle size in the gap between the conical grinding disc 33 and the grinding wall 32; after crushing, the material is uniformly output at a fixed flow rate by the blades 44 of the dispensing mechanism 4 to avoid overloading the sorting mechanism 5. The material is screened on the sorting plate 53, and the qualified fine powder passes through the screen holes and enters the cyclone separator 8 for collection; the coarse powder slides along the inclined plate into the guide cylinder 52 and is temporarily stored in the storage box 9; when the negative pressure fan 90 is started, the coarse powder in the storage box 9 is sucked into the top of the grinding mechanism 3 through the pipe 91 to realize automatic return and re-crushing. At the same time, the negative pressure pipe 91 maintains a slight negative pressure environment at the top of the grinding chamber to prevent the fine powder from escaping; the dust-laden airflow is collected after centrifugation in the cyclone separator 8, completing the ultra-fine crushing function of the medicinal material powder.
[0039] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A fine pulverizer for crushing medicinal materials, characterized in that: include: Grinding mechanism (3) The crushing mechanism (2) is fixedly installed above the grinding mechanism (3) and is connected to the feed inlet of the grinding mechanism (3); The feeding mechanism (1) is obliquely set at the feed inlet of the crushing mechanism (2) and is used to transport the material into the crushing mechanism (2); The component mechanism (4) is fixedly installed at the bottom of the grinding mechanism (3) and is connected to the discharge port of the grinding mechanism (3); The sorting mechanism (5) is fixedly installed at the bottom of the componentization mechanism (4) and is connected to the discharge port of the componentization mechanism (4); The cyclone separator is located at the bottom of the sorting mechanism (5) and is connected to the bottom outlet of the sorting mechanism (5) for sorting materials. The storage box (9) is located outside the sorting mechanism (5) and is connected to the side outlet of the sorting mechanism (5) through the guide cylinder (52); A negative pressure pipe (91) with a negative pressure fan (90) is provided, with one end of the negative pressure pipe (91) located inside the storage tank (9) and the other end located above the inside of the grinding mechanism (3); The grinding mechanism (3) includes a main cylinder (31), and a conical grinding wall (32) is fixedly provided on the side wall of the main cylinder (31); a first driving member (30) is provided in the middle of the outer part of the main cylinder (31), and a first rotating shaft (34) is passed through the output end of the first driving member (30). The first rotating shaft (34) passes through the main cylinder (31) and is fixedly sleeved with a conical grinding disc (33); the conical grinding disc (33) and the conical grinding wall (32) form a grinding gap; The component mechanism (4) includes a cylindrical body (41), a second driving member (42) is provided on the outside of the cylindrical body (41), a second rotating shaft (43) is provided at the output end of the second driving member (42), and the second rotating shaft (43) passes through the cylindrical body (41) and is fitted with component blades (44).
2. The adjustable powder-selecting ultrafine pulverizer for crushing medicinal materials according to claim 1, characterized in that: The upper end of the conical grinding disc (33) is provided with a conical guide cylinder (35).
3. The adjustable ultrafine pulverizer for crushing medicinal materials according to claim 1, characterized in that: The sorting mechanism (5) includes a conical cylinder (51), and a sorting plate (53) is inclinedly arranged inside the conical cylinder (51); the port of the guide cylinder (52) is located at the lower end of the sorting plate (53).
4. The adjustable ultrafine pulverizer for crushing medicinal materials according to claim 1, characterized in that: The cyclone separation assembly includes an air source device (6) and a cyclone separator (8). An air pipe (7) is provided between the air source device (6) and the cyclone separator (8). The outlet of the sorting mechanism (5) is sealed and connected to the middle of the air pipe (7).
5. The adjustable ultrafine pulverizer for crushing medicinal materials according to claim 1, characterized in that: The feeding mechanism (1) includes a feeding trough (10) and a feeding cylinder (11); the feeding cylinder (11) is provided with two sets of feeding channels, namely a first feeding channel (101) and a second feeding channel (102); the diameter of the first feeding channel (101) is smaller than that of the second feeding channel (102); a third driving member (12) is provided at one end of the feeding cylinder (11), and a third rotating shaft (13) is provided at the output end of the third driving member (12). The third rotating shaft (13) passes through the feeding cylinder (11) and is fitted with a variable diameter spiral conveying blade (16); a feeding slot (14) is provided on the lower side wall of the feeding cylinder (11); a discharge cylinder (15) is provided on the upper side wall of the feeding cylinder (11), and the lower end of the discharge cylinder (15) is connected to the feed port of the crushing mechanism (2).
