High-efficiency quartz sand electrostatic sorting device

CN224912578UActive Publication Date: 2026-10-30JIANGSU HUANYANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522401694.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-10-30
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

[0003]目前的石英砂在进行静电分选时,石英砂和金属颗粒分别从两分隔板两侧滑出,但是,也会有部分石英砂和金属颗粒混合物难以分离,进而从两分隔板之间输出,存在分离效果不佳的情况,通常情况下这部分混合物需要人工收集,再重新投入装置内进行分选,操作起来较麻烦

Benefits of technology

[0016]本实用新型通过设置提升筒连通在混料出料口与入料导板之间,使得掉落在混料出料口内的石英砂与金属颗粒混合物可以被提升筒提升至入料导板,进而重新投入装置内进行分选,实现对混料进行连续多次的分选操作,不仅有效提高对石英砂内杂质的分离效果,还省去了需要人工反复重新投料的麻烦。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of efficient quartz sand electrostatic sorting devices, including machine body and sorting drum, electrode plate, sundry discharge port, mixing material discharge port, pure material discharge port and unloading brush roller installed in machine body, the machine body is equipped with material guide plate, and machine body outer installation has lifting cylinder, the bottom side of this lifting cylinder is connected with mixing material discharge port, and lifting cylinder top side is between material guide plate and erects back material guide plate, the inside rotation of the lifting cylinder is installed with Jiaolong shaft, and the top of lifting cylinder is installed with motor one that drives Jiaolong shaft rotation. The utility model is connected between mixing material discharge port and material guide plate by setting lifting cylinder, so that quartz sand and metal particle mixture fallen in mixing material discharge port can be lifted to material guide plate by lifting cylinder, and then re-injected into device to sort, realize to mixing material continuously multiple sorting operation, effectively improve the separation effect of impurity in quartz sand.
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Description

Technical Field

[0001] This utility model relates to the field of quartz sand impurity removal technology, and in particular to a high-efficiency quartz sand electrostatic separation device. Background Technology

[0002] During the production and processing of quartz sand, it is easy for it to contain metal particles, which usually requires impurity removal and purification. Currently, the conventional impurity removal and purification is accomplished by electrostatic separation technology. It mainly utilizes the difference in electrical properties of materials in a high-voltage electric field to achieve the separation purpose. When the material passes through the high-voltage electric field of the rotating drum and electrodes, the material is subjected to various electric forces, centrifugal forces, and gravity. Due to the different electrical properties of various materials, the different force states cause the materials to fall in different trajectories, thereby separating quartz sand from metal particles.

[0003] Currently, when quartz sand is electrostatically separated, quartz sand and metal particles slide out from both sides of the two separator plates. However, some of the mixture of quartz sand and metal particles is difficult to separate and is output between the two separator plates, resulting in poor separation effect. Usually, this mixture needs to be collected manually and put back into the device for separation, which is quite troublesome.

[0004] To address these issues, we propose a high-efficiency electrostatic separation device for quartz sand. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency electrostatic separation device for quartz sand to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-efficiency electrostatic quartz sand separator includes a machine body and a sorting drum, an electrode plate, a waste material outlet, a mixed material outlet, a pure material outlet, and a discharge brush roller installed inside the machine body. The sorting drum and the discharge brush roller are rotatably connected to the machine body, and the pure material outlet is located below the discharge brush roller. The electrode plate is located around the sorting drum, and the waste material outlet is located below the electrode plate. The mixed material outlet is located between the waste material outlet and the pure material outlet.

[0008] The machine body is provided with a feeding guide plate, and an elevator cylinder is installed outside the machine body. The bottom side of the elevator cylinder is connected to the mixing outlet, and a return guide plate is installed between the top side of the elevator cylinder and the feeding guide plate. A auger shaft is rotatably installed inside the elevator cylinder, and a motor for driving the auger shaft to rotate is installed at the top of the elevator cylinder.

[0009] In a further embodiment, a clamp is also installed between the middle section of the lifting cylinder and the machine body.

[0010] In a further embodiment, a reciprocating screw is rotatably mounted on the feed guide plate. A sliding sleeve is fitted around the reciprocating screw, and a feeding claw is installed under the sliding sleeve via a connecting rod. One end of the reciprocating screw is connected to a second motor.

[0011] In a further embodiment, the feed guide plate is also provided with a slide rod parallel to the reciprocating screw, which slides through the interior of the sleeve.

[0012] In a further embodiment, the feeding claw and the connecting rod are threaded together.

[0013] In a further embodiment, the discharge end of the waste material outlet extends through the right side of the machine body.

[0014] In a further embodiment, the discharge end of the pure material outlet extends through the bottom surface of the machine body.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention features a lifting cylinder connected between the mixing outlet and the infeed guide plate. This allows the mixture of quartz sand and metal particles that falls into the mixing outlet to be lifted by the lifting cylinder to the infeed guide plate and then reintroduced into the device for sorting. This enables continuous and multiple sorting operations on the mixture, effectively improving the separation of impurities in the quartz sand and eliminating the hassle of repeated manual refeeding. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the right front view structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the left rear view structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0020] Figure 4 This is a partial cross-sectional view of the structure of the mixing outlet and the lifting cylinder of this utility model.

[0021] Figure 5 This is a schematic diagram of the installation structure of the feed guide plate and the feeding claw of this utility model.

[0022] In the diagram: 1. Machine body; 2. Sorting roller; 3. Electrode plate; 4. Waste material outlet; 5. Mixed material outlet; 6. Pure material outlet; 7. Discharge brush roller; 8. Feed guide plate; 9. Lifting cylinder; 10. Return guide plate; 11. Auger shaft; 12. Motor 1; 13. Feeding claw; 131. Connecting rod; 132. Sliding sleeve; 14. Sliding rod; 15. Reciprocating screw; 16. Motor 2; 17. Clamp. Detailed Implementation

[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3 A high-efficiency electrostatic quartz sand separation device includes a body 1 and a separation roller 2, an electrode plate 3, a waste material outlet 4, a mixed material outlet 5, a pure material outlet 6, and a discharge brush roller 7 installed inside the body 1. The separation roller 2 and the discharge brush roller 7 are rotatably connected to the body 1. The discharge brush roller 7 is located at the lower left corner of the separation roller 2. The pure material outlet 6 is located below the discharge brush roller 7, and its discharge end extends through the bottom surface of the body 1 for easy... Quartz sand particles are discharged from the bottom of the machine body 1. The electrode plate 3 is located on the outer periphery of the upper right corner of the sorting drum 2, and the impurity discharge port 4 is located below the electrode plate 3. The discharge end of the impurity discharge port 4 extends through the right side of the machine body 1, so as to facilitate the discharge of metal particles from the side of the machine body 1. The mixed material discharge port 5 is located between the impurity discharge port 4 and the pure material discharge port 6. The discharge end of the mixed material discharge port 5 extends through the back of the machine body 1, so as to facilitate the discharge of the mixture of quartz sand and metal particles from the back of the machine body 1.

[0027] Please see Figure 1-4 To facilitate the re-sorting of the mixture, a vertical lifting cylinder 9 is installed outside the machine body 1. The machine body 1 is equipped with a feed guide plate 8, which is inclined towards the sorting drum 2 to facilitate feeding material into the sorting drum 2. The bottom side of the lifting cylinder 9 is connected to the discharge end of the mixture outlet 5, and the top side of the lifting cylinder 9 is equipped with a return guide plate 10. The return guide plate 10 is mounted on the feed guide plate 8 and is inclined inward towards the feed guide plate 8. A auger shaft 11 is rotatably installed inside the lifting cylinder 9, and a motor 12 is installed at the top of the lifting cylinder 9 to drive the auger shaft 11 to rotate. This allows the mixture to be lifted back into the feed guide plate 8 under the drive of the rotating auger shaft 11, thereby realizing continuous and multiple sorting operations of the mixture and improving the thoroughness of impurity removal from the quartz sand.

[0028] For further details, please refer to Figure 2 In order to improve the stability of the lifting cylinder 9, a clamp 17 is also installed between the middle section of the lifting cylinder 9 and the machine body 1.

[0029] Please see Figure 5 Considering that the quartz sand mixture on the feed guide plate 8 is too concentrated during feeding, which can easily affect the separation effect and lead to excessive mixing, a reciprocating screw 15 is rotatably installed on the feed guide plate 8. The reciprocating screw 15 is parallel to the width direction of the feed guide plate 8. A sliding sleeve 132 is sleeved around the reciprocating screw 15. A sliding pin is provided in the sliding sleeve 132 and slides in cooperation with the spiral groove of the reciprocating screw 15. A material-pulling claw 13 is installed under the sliding sleeve 132 through the connecting rod 131. One end of the reciprocating screw 15 is connected to a motor 16. When the reciprocating screw 15 rotates, the sliding sleeve 132 slides in the spiral groove of the reciprocating screw 15 through the sliding pin on it. The sliding sleeve 132 is driven to move axially back and forth along the reciprocating screw 15, which drives the material-pulling claw 13 to move back and forth, thereby moving the quartz sand mixture back and forth, promoting its dispersion and feeding, which is beneficial to improving the separation effect.

[0030] Furthermore, the feed guide plate 8 is also provided with a slide rod 14 parallel to the reciprocating screw 15. The slide rod 14 slides through the interior of the sleeve 132, so that the sleeve 132 slides along the slide rod 14 when it moves. The slide rod 14 limits the movement of the sleeve 132, effectively preventing the sleeve 132 from deflecting and improving its movement stability.

[0031] To facilitate disassembly and maintenance of the material feeding claw 13, the material feeding claw 13 and the connecting rod 131 are connected by a thread, making it easy to disassemble and assemble the material feeding claw 13.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency electrostatic quartz sand separation device, comprising a body (1) and a separation roller (2), an electrode plate (3), a waste material outlet (4), a mixed material outlet (5), a pure material outlet (6), and a discharge brush roller (7) installed inside the body (1), characterized in that: The sorting roller (2) and the unloading brush roller (7) are rotatably connected to the machine body (1), and the pure material outlet (6) is located below the unloading brush roller (7). The electrode plate (3) is located around the sorting roller (2), and the impurity outlet (4) is located below the electrode plate (3). The mixed material outlet (5) is located between the impurity outlet (4) and the pure material outlet (6). The machine body (1) is provided with a feed guide plate (8), and an elevator cylinder (9) is installed outside the machine body (1). The bottom side of the elevator cylinder (9) is connected to the mixing outlet (5), and a return guide plate (10) is installed between the top side of the elevator cylinder (9) and the feed guide plate (8). A auger shaft (11) is rotatably installed inside the elevator cylinder (9), and a motor (12) for driving the auger shaft (11) to rotate is installed at the top of the elevator cylinder (9).

2. The high-efficiency quartz sand electrostatic separation device according to claim 1, characterized in that: A clamp (17) is also installed between the middle section of the lifting cylinder (9) and the machine body (1).

3. The high-efficiency electrostatic separation device for quartz sand according to claim 1, characterized in that: A reciprocating screw (15) is rotatably mounted on the feed guide plate (8). A sliding sleeve (132) is sleeved around the reciprocating screw (15), and a feeding claw (13) is installed under the sliding sleeve (132) via a connecting rod (131). One end of the reciprocating screw (15) is connected to a second motor (16).

4. The high-efficiency electrostatic separation device for quartz sand according to claim 3, characterized in that: The feed guide plate (8) is also provided with a slide rod (14) parallel to the reciprocating screw (15), which slides through the interior of the slide sleeve (132).

5. The high-efficiency electrostatic separation device for quartz sand according to claim 3, characterized in that: The feeding claw (13) and the connecting rod (131) are connected by a thread.

6. The high-efficiency electrostatic separation device for quartz sand according to claim 1, characterized in that: The discharge end of the material discharge port (4) extends out of the right side of the machine body (1).

7. The high-efficiency electrostatic separation device for quartz sand according to claim 1, characterized in that: The discharge end of the pure material outlet (6) extends through the bottom surface of the machine body (1).