Real-time adaptive spraying assembly for wood chip disinfection

Abstract

The utility model relates to wood chip quantitative spraying technical field discloses wood chip disinfects real time self -adaptation spraying subassembly, including the conveyance frame, the conveyance frame inside is provided with the conveyer belt, and the conveyance frame front side left end is installed with the conveyance motor, the conveyance frame right side rear end is provided with the adjusting frame, and the adjusting frame downside is provided with the adjusting assembly, and adjusting assembly lower extreme is installed with the locating plate, the locating plate lower surface right side is provided with the scraper bar, the conveyance frame upper surface middle position is provided with the mounting frame, and the mounting frame inside upper surface is provided with the spray plate, the mounting frame upper extreme is installed with the storage bin, and the storage bin upper surface rear side is provided with the feed port. In the utility model, through the rotation adjusting rod, make the adjusting rod move in the locating sleeve through the thread structure, then through the adjusting rod and the locating plate rotation connection, and set up the spacing rod, can be convenient for the stable movement of locating plate, guarantee the locating plate to drive the scraper bar to move to the position of suitable wood chip, guarantee the evenness of the paint on the wood chip surface.

Description

Technical Field

[0001] This utility model relates to the field of quantitative spraying technology for wood chips, and in particular to a real-time adaptive spraying component for wood chip disinfection. Background Technology

[0002] Precision metering spraying of wood chips is a highly efficient surface treatment process that combines precise metering with automated control. Intelligent spraying equipment evenly coats the surface of wood chips or fragments with a specific ratio of paint. This technology relies on advanced flow sensors and a programmable control system to precisely set the paint dosage and spray angle per unit area, ensuring a uniform coating on all parts of the wood chips while preventing excessive penetration or dripping. Its modular design allows for quick switching between different paint combinations with varying colors and gloss levels. Widely used in furniture manufacturing, decorative building materials, and handicrafts, it enhances the appearance and protective properties of finished products while reducing paint waste and production costs, achieving a dual optimization of environmental and economic benefits.

[0003] The existing wood chip metering spraying device has a relatively simple and crude structural design, lacking the necessary flexibility and adaptive adjustment mechanism. It is difficult to dynamically adjust according to the changes in the size of the wood chips during the actual processing. Since the relative distance between the scraper and the surface of the wood chips remains unchanged, larger or smaller wood chips cannot be evenly coated. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a real-time adaptive spraying component for wood chip disinfection, which aims to improve the problem in the prior art that it is difficult to obtain the right amount of paint coverage for larger or smaller wood chips because the relative distance between the scraper and the surface of the wood chip remains unchanged.

[0005] To achieve the above objectives, the present invention provides the following technical solution: The wood chip disinfection real-time adaptive spraying component includes a conveyor frame, inside which a conveyor belt is installed, and a conveyor motor is installed at the front left end of the conveyor frame. An adjustment frame is installed at the rear right end of the conveyor frame, and an adjustment component is installed on the lower side of the adjustment frame. A positioning plate is installed at the lower end of the adjustment component, and a scraper is installed on the right side of the lower surface of the positioning plate. An installation frame is installed in the middle of the upper surface of the conveyor frame, and a spraying plate is installed on the upper surface of the installation frame. A storage bin is installed at the upper end of the installation frame, and a feed inlet is installed on the rear side of the upper surface of the storage bin. A stirring rod is installed inside the storage bin.

[0006] By adopting the above technical solution, the paint is fed into the storage bin through the inlet. Then, the stirring rod ensures that the paint is in an active state and will not clump or dry out. The wood chips are then conveyed onto the conveyor belt in the conveyor frame. The conveyor motor is turned on and the wood chips are conveyed to the spray plate through the conveyor belt. The spray plate is opened to spray the wood chips in a metered amount. Then, the adjustment component is operated so that the adjustment component moves the positioning plate to the appropriate position, so that the scraper can evenly coat the surface of the wood chips with paint.

[0007] Preferably, the adjustment component includes a positioning sleeve, which is disposed at the front end of the upper surface of the adjustment frame. An adjustment rod is inserted into the middle position of the positioning sleeve through a threaded structure, and the lower end of the adjustment rod is rotatably connected to the positioning plate. A limit rod is fixedly installed on the rear side of the upper surface of the positioning plate, and the limit rod is movably inserted into the rear side of the upper end of the adjustment frame.

[0008] Preferably, the adjustment component includes a positioning sleeve, which is disposed at the front end of the upper surface of the adjustment frame. A movable rod is movably disposed in the middle of the positioning sleeve, and a fixing bolt is disposed on the left side of the positioning sleeve.

[0009] Preferably, support rods are provided at the four corners of the lower surface of the conveying frame, and support seats are provided at the lower ends of the four sets of support rods.

[0010] Preferably, the outer surface of the conveyor belt is uniformly provided with anti-slip grooves.

[0011] Preferably, a rotating rod is rotatably mounted on the lower surface of the positioning plate.

[0012] Preferably, an observation tube is provided on the front side of the storage bin, and an observation window is provided at the front end of the observation tube, and a cleaning rod is rotatably installed in the middle of the observation window.

[0013] Preferably, the upper surface of the storage silo is provided with an installation plate, and a drive motor is installed on the right side of the upper surface of the installation plate. The lower end of the drive motor is connected to a crank, and a rack is hinged to the lower end of the crank. A gear is installed on the upper end of the stirring rod, and a limiting frame is rotatably sleeved on the outside of the gear. The rack is movably inserted into the limiting frame and meshes with the gear.

[0014] This utility model has the following beneficial effects: 1. In this utility model, by rotating the adjusting rod, the adjusting rod moves within the positioning sleeve through the threaded structure. Then, the adjusting rod is rotatably connected to the positioning plate. The limiting rod provided facilitates the stable movement of the positioning plate, ensuring that the positioning plate drives the scraper to move to the appropriate position of the wood chip, thus ensuring that the paint is evenly applied to the surface of the wood chip.

[0015] 2. In this utility model, by setting a drive motor, crank, rack, gear and limiting frame, the drive motor is turned on and the crank is driven to rotate. Through the cooperation of the crank and the limiting frame, the rack is driven to move back and forth, thereby driving the gear to rotate back and forth, so that the stirring rod rotates back and forth, ensuring that the paint does not solidify. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the wood chip disinfection real-time adaptive spraying component proposed in this utility model; Figure 2 This is a partial structural diagram of the storage bin of the real-time adaptive spraying component for wood chip disinfection proposed in this utility model. Figure 3 This is a partial structural diagram of the adjusting rod of the wood chip disinfection real-time adaptive spraying component proposed in this utility model; Figure 4 This is a partial structural diagram of the moving rod of the real-time adaptive spraying component for wood chip disinfection proposed in this utility model. Figure 5 This is a partial structural diagram of the rotating rod of the wood chip disinfection real-time adaptive spraying component proposed in this utility model; Figure 6 This is a partial structural diagram of the limiting frame of the real-time adaptive spraying component for wood chip disinfection proposed in this utility model. Figure 7 This is a cross-sectional schematic diagram of the internal structure of the storage bin of the real-time adaptive spraying component for wood chip disinfection proposed in this utility model.

[0017] Legend: 1. Conveying frame; 2. Support rod; 3. Support base; 4. Conveyor belt; 5. Conveying motor; 6. Adjusting frame; 7. Adjusting assembly; 701. Positioning sleeve; 702. Adjusting rod; 703. Limiting rod; 704. Moving rod; 705. Fixing bolt; 8. Positioning plate; 9. Scraper rod; 10. Rotating rod; 11. Mounting frame; 12. Spraying plate; 13. Storage bin; 14. Feed inlet; 15. Observation tube; 16. Observation window; 17. Cleaning rod; 18. Stirring rod; 19. Mounting plate; 20. Drive motor; 21. Crank; 22. Rack; 23. Gear; 24. Limiting frame. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0019] Reference Figure 1 and Figure 2 An embodiment of this utility model provides a real-time adaptive spraying component for wood chip disinfection, including a conveyor frame 1, a conveyor belt 4 inside the conveyor frame 1, a conveyor motor 5 installed at the front left end of the conveyor frame 1, an adjustment frame 6 at the rear right end of the conveyor frame 1, an adjustment component 7 at the lower side of the adjustment frame 6, a positioning plate 8 installed at the lower end of the adjustment component 7, a scraper 9 on the right side of the lower surface of the positioning plate 8, an installation frame 11 at the middle position of the upper surface of the conveyor frame 1, a spraying plate 12 on the upper surface inside the installation frame 11, a storage bin 13 installed at the upper end of the installation frame 11, a feed inlet 14 on the rear side of the upper surface of the storage bin 13, and a stirring rod 18 inside the storage bin 13. Specifically, paint is fed into storage bin 13 through feed inlet 14, and then stirred by stirring rod 18 to ensure that the paint is in an active state and will not clump or dry out. Then, wood chips are conveyed to conveyor belt 4 in conveyor frame 1. The conveyor motor 5 is turned on and the wood chips are conveyed to spray plate 12 through conveyor belt 4. The wood chips are quantitatively sprayed by turning on spray plate 12. Then, the adjustment component 7 is operated to move positioning plate 8 to a suitable position so that scraper 9 can evenly coat the surface of wood chips with paint.

[0020] Reference Figure 3 The adjustment component 7 includes a positioning sleeve 701, which is set at the front end of the upper surface of the adjustment frame 6. An adjustment rod 702 is inserted into the middle position of the positioning sleeve 701 through a threaded structure, and the lower end of the adjustment rod 702 is rotatably connected to the positioning plate 8. A limit rod 703 is fixedly installed on the rear side of the upper surface of the positioning plate 8, and the limit rod 703 is movably inserted into the rear side of the upper end of the adjustment frame 6. Specifically, by rotating the adjusting rod 702, the adjusting rod 702 moves in the middle position of the positioning sleeve 701 through the threaded structure. The adjusting rod 702 is rotatably connected to the positioning plate 8, and the limiting rod 703 is movably inserted into the rear side of the adjusting frame 6. When the adjusting rod 702 adjusts the position of the positioning plate 8, the angle of the positioning plate 8 can be limited to prevent the angle of the positioning plate 8 from changing.

[0021] Reference Figure 1 Support rods 2 are provided at the four corners of the lower surface of the conveyor frame 1, and support seats 3 are provided at the lower ends of the four sets of support rods 2. Specifically, the support rod 2 can provide stable support for the conveying frame 1, and the support base 3 provides anti-slip protection for the device to prevent it from sliding or shaking during use.

[0022] Reference Figure 1 The outer surface of the conveyor belt 4 is uniformly provided with anti-slip grooves; Specifically, it enhances the friction between the material and the conveyor surface to ensure that the material moves forward synchronously and stably with the conveyor belt 4.

[0023] Reference Figure 5 A rotating rod 10 is rotatably mounted on the lower surface of the positioning plate 8; Specifically, the rotating rod 10 can ensure that the conveyor belt 4 is not subjected to the pressure of the scraper 9 when conveying wood chips, and prevent the wood chips from getting stuck under the scraper 9.

[0024] Reference Figure 7 An observation tube 15 is provided on the front side of the storage bin 13, and an observation window 16 is provided at the front end of the observation tube 15. A cleaning rod 17 is rotatably installed in the middle of the observation window 16. Specifically, the observation window 16 inside the observation tube 15 allows for convenient observation of the capacity and status of the paint sprayed in the storage bin 13. The cleaning rod 17 ensures the cleanliness of the observation window 16 and maintains its transparency, facilitating observation.

[0025] Reference Figure 6 The upper surface of the storage bin 13 is provided with an installation plate 19, and a drive motor 20 is installed on the right side of the upper surface of the installation plate 19. The lower end of the drive motor 20 is connected to a crank 21, and a rack 22 is hinged to the lower end of the crank 21. A gear 23 is installed on the upper end of the stirring rod 18, and a limiting frame 24 is rotatably sleeved on the outside of the gear 23. The rack 22 is movably inserted into the limiting frame 24 and meshes with the gear 23. Specifically, by turning on the drive motor 20, the crank 21 is driven to rotate at the lower end of the mounting plate 19. Then, through the crank 21 and the rotating mounting limit frame 24, the rack 22 swings back and forth within the limit frame 24. The rack 22 and the gear 23 cooperate to drive the gear 23 to rotate back and forth, thereby driving the stirring rod 18 to rotate back and forth, effectively stirring the paint and preventing the paint from solidifying. Example

[0026] Reference Figure 4 The adjustment component 7 includes a positioning sleeve 701, which is located at the front end of the upper surface of the adjustment frame 6. A moving rod 704 is movably located in the middle of the positioning sleeve 701, and a fixing bolt 705 is provided on the left side of the positioning sleeve 701. Specifically, by adjusting the position of the moving rod 704 inside the positioning sleeve 701, the moving rod 704 drives the positioning plate 8 and the scraper 9 to move to the appropriate position, which can ensure that the scraper 9 can effectively apply the paint evenly to the surface of the wood chip. Then, the position of the moving rod 704 is fixed by the fixing bolt 705.

[0027] Working principle: The positioning plate 8 and scraper 9 are moved to the appropriate position by adjusting component 7. Then, paint is added into the storage bin 13. The drive motor 20 drives the gear 23 to rotate back and forth through crank 21 and rack 22. The gear 23 drives the stirring rod 18 to rotate back and forth, ensuring that the paint does not solidify. Then, the conveyor motor 5 is turned on, and the wood chips are conveyed to the lower surface of the spray plate 12 by the conveyor belt 4. The wood chips are then sprayed with paint. The wood chips are then moved to the lower end of the scraper 9 by the conveyor belt 4, and the paint is evenly applied to the surface of the wood chips by the scraper 9.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A real-time adaptive spraying assembly for wood chip disinfection, comprising a conveyor frame (1), characterized in that: The conveying frame (1) is equipped with a conveyor belt (4) inside, and a conveying motor (5) is installed on the left front side of the conveying frame (1). An adjustment frame (6) is installed on the rear right side of the conveying frame (1), and an adjustment component (7) is installed on the lower side of the adjustment frame (6). A positioning plate (8) is installed on the lower end of the adjustment component (7). A scraper (9) is installed on the right side of the lower surface of the positioning plate (8). An installation frame (11) is installed in the middle of the upper surface of the conveying frame (1), and a spray plate (12) is installed on the upper surface inside the installation frame (11). A storage bin (13) is installed on the upper end of the installation frame (11), and a feed inlet (14) is installed on the rear side of the upper surface of the storage bin (13). A stirring rod (18) is installed inside the storage bin (13).

2. The wood chip disinfection real-time adaptive spraying component according to claim 1, characterized in that: The adjustment component (7) includes a positioning sleeve (701), which is located at the front end of the upper surface of the adjustment frame (6). An adjustment rod (702) is inserted into the middle position of the positioning sleeve (701) through a threaded structure. The lower end of the adjustment rod (702) is rotatably connected to the positioning plate (8). A limit rod (703) is fixedly installed on the rear side of the upper surface of the positioning plate (8), and the limit rod (703) is movably inserted into the rear side of the upper end of the adjustment frame (6).

3. The wood chip disinfection real-time adaptive spraying component according to claim 1, characterized in that: The adjustment component (7) includes a positioning sleeve (701), which is located at the front end of the upper surface of the adjustment frame (6). A moving rod (704) is movably positioned in the middle of the positioning sleeve (701), and a fixing bolt (705) is provided on the left side of the positioning sleeve (701).

4. The wood chip disinfection real-time adaptive spraying component according to claim 1, characterized in that: The lower surface of the conveying frame (1) is provided with support rods (2) at the four corners, and the lower ends of the four sets of support rods (2) are provided with support seats (3).

5. The wood chip disinfection real-time adaptive spraying component according to claim 1, characterized in that: The outer surface of the conveyor belt (4) is uniformly provided with anti-slip grooves.

6. The wood chip disinfection real-time adaptive spraying component according to claim 1, characterized in that: A rotating rod (10) is rotatably mounted on the lower surface of the positioning plate (8).

7. The wood chip disinfection real-time adaptive spraying component according to claim 1, characterized in that: An observation tube (15) is provided on the front side of the storage bin (13), and an observation window (16) is provided at the front end of the observation tube (15), and a cleaning rod (17) is rotatably installed in the middle of the observation window (16).

8. The wood chip disinfection real-time adaptive spraying component according to claim 1, characterized in that: The storage bin (13) is provided with an mounting plate (19) on its upper surface, and a drive motor (20) is installed on the right side of the upper surface of the mounting plate (19). The lower end of the drive motor (20) is connected to a crank (21), and a rack (22) is hinged to the lower end of the crank (21). A gear (23) is installed on the upper end of the stirring rod (18), and a limiting frame (24) is rotatably sleeved on the outside of the gear (23). The rack (22) is movably inserted into the limiting frame (24) and meshes with the gear (23).

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