A joss stick production bamboo stick end dyeing device
Patent Information
- Application Number
- CN202522546603.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]传统工艺多采用手工蘸取染料的方式,存在染料浪费严重的问题,并且需要耗费大量的人力,并且手工蘸取的方式效率低下,加工连续性较差,从而大大增加线香生产时长
本实用新型的有益效果是:在实际生产使用过程中当需要多捆扎好的线香进行竹签末端的染色时,操作人员可将捆状线香通过输入端放入放置架的托架上,通过托架之间的配合对线香进行托举,并将竹签端朝向靠近染色机构的一侧,随后运行间歇性传递输送机构,使间歇性传递输送机构带动线香从输入端向输出端逐步移动,在间歇性移动的过程中置于托架上进行放置,当线香放置于喷淋组件下方时,可运行升降组件,使升降组件带动喷淋组件下降,减少线香距离喷淋组件的距离,随后运行喷淋组件,使喷淋组件将染料池内的染液抽入喷淋组件内部,并通过喷淋组件向线香竹签末端进行喷洒着色,当着色完成后通过升降组件对喷淋组件进行复位,随后继续运行间歇性传递输送机构对线香进行移动,使未着色的线香移动至喷淋组件下方,并使已经着色的线香向输出端移动,已经着色的线香在移动的过程中,竹签末端上多余的染料滴落至染料池中进行回收,并使竹签沥干,随后该线香通过输出端排出装置外部进行风干,由此能够更加便捷高效的对成捆线香竹签末端进行染色,减少人工操作时长,提高生产连续性,并且减少染料浪费,从而降低线香生产时长。
Smart Images

Figure CN224912654U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of incense production equipment, and in particular to a device for dyeing the ends of bamboo sticks used in incense production. Background Technology
[0002] In the production process of incense, the ends of the bamboo sticks at the bottom are usually dyed (usually red) to make the finished product look more appealing.
[0003] Traditional techniques often involve manually dipping the dye incense sticks, which results in significant dye waste, requires a large amount of manpower, and is inefficient with poor processing continuity, thus greatly increasing the production time. Utility Model Content
[0004] (a) Technical problems to be solved To address the aforementioned problems in the prior art, this utility model provides a device for dyeing the ends of bamboo sticks used in incense production. This device can dye the ends of bundled incense sticks more conveniently and efficiently, reducing manual operation time, improving production continuity, and reducing dye waste, thereby shortening the incense production time.
[0005] (II) Technical Solution To achieve the above objectives, the main technical solutions adopted by this utility model include: A device for dyeing the ends of bamboo sticks used in incense production includes a placement frame, an intermittent conveying mechanism, and a dyeing mechanism. One end of the placement frame is set as an input end, and the other end of the placement frame is set as an output end. Several brackets are arranged opposite each other from left to right on both sides of the placement frame. The intermittent conveying mechanism is connected to the middle of the placement frame, and the dyeing mechanism is connected to the placement frame. The dyeing mechanism includes a frame, a dye tank, a lifting assembly, and a spraying assembly. The dye tank is located outside the placement frame, and the frame is located on the upper part of the dye tank. The spraying assembly is connected to the frame, and the lifting assembly is driven to one side of the spraying assembly. An outlet is located at the lower part of the dye tank, and the other side of the spraying assembly is connected to the outlet.
[0006] Furthermore, the spray assembly includes a liquid pump, a liquid inlet pipe, and a spray component. One end of the liquid inlet pipe is connected to the liquid outlet through the liquid pump, and the other end of the liquid inlet pipe passes through the upper part of the frame and is connected to the spray component. The lifting assembly is drivenly connected to the spray component.
[0007] Furthermore, the intermittent transmission mechanism includes a rotating drive, a bracket, two sets of transmission assemblies, a connecting rod, and a transmission frame. The middle of the placement frame is provided with a movable groove adapted to the intermittent transmission mechanism. Both ends of the movable groove are provided with a bracket, and each bracket is provided with a transmission assembly. One side of one transmission assembly is rotatably connected to one end of the transmission frame, and one side of the other transmission assembly is rotatably connected to the other side of the transmission frame. The other side of one transmission assembly is connected to the other side of the other transmission assembly through the connecting rod. The rotating drive is drivenly connected to one of the transmission assemblies. The transmission frame is provided with several slots from left to right.
[0008] Furthermore, the transmission assembly includes a crank and a disc. One side of the crank is rotatably connected to the transmission frame, and the other side of the crank is rotatably connected to the upper part of the support via the disc. The disc is hinged to one end of the connecting rod, and the rotation drive is driven to an eccentric part of the disc.
[0009] Furthermore, it also includes a feeding slide plate, with a feeding slide plate inclinedly arranged on both sides of the input end.
[0010] Furthermore, it also includes a discharge slide plate, with a discharge slide plate inclinedly arranged on both sides of the output end.
[0011] Furthermore, it also includes guide plates, which are provided on both sides of the placement rack.
[0012] Furthermore, it also includes a PLC controller, which is electrically connected to both the intermittent conveying mechanism and the dyeing mechanism.
[0013] (III) Beneficial Effects The beneficial effects of this utility model are as follows: In actual production and use, when multiple bundles of incense sticks need to be dyed at the ends of bamboo sticks, the operator can place the bundled incense sticks into the brackets of the placement rack through the input end. The brackets will then support the incense sticks, with the bamboo stick ends facing towards the dyeing mechanism. The intermittent conveying mechanism will then be activated, causing the incense sticks to move gradually from the input end to the output end. During this intermittent movement, the incense sticks will be placed on the brackets. When the incense sticks are placed below the spray assembly, the lifting assembly can be activated, causing the spray assembly to descend and reducing the distance between the incense sticks and the spray assembly. The spray assembly will then be activated, causing the spray assembly to spray the dye solution from the dye pool. The incense sticks are drawn into the spray assembly and sprayed with color onto the ends of the bamboo sticks. After coloring, the spray assembly is reset by the lifting assembly, and then the intermittent conveying mechanism continues to move the incense sticks. The uncolored incense sticks are moved to the bottom of the spray assembly, while the colored incense sticks are moved to the output end. During the movement of the colored incense sticks, excess dye on the ends of the bamboo sticks drips into the dye pool for recycling, and the bamboo sticks are drained. Then, the incense sticks are discharged from the device through the output end to air dry. This method can more conveniently and efficiently dye the ends of bundled incense sticks, reduce manual operation time, improve production continuity, and reduce dye waste, thereby reducing the production time of incense sticks. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the bamboo stick end dyeing device for incense production according to an embodiment of the present invention.
[0015] Figure 2 This is a side view of the overall structure of the bamboo stick end dyeing device for incense production according to an embodiment of the present invention.
[0016] Figure 3 A schematic diagram of the placement rack and intermittent conveying mechanism of the bamboo stick end dyeing device for incense production according to an embodiment of this utility model;
[0017] Figure 4 A schematic diagram of the placement rack and intermittent conveying mechanism of the bamboo stick end dyeing device for incense production according to an embodiment of this utility model;
[0018] Figure 5 This is a schematic diagram of the intermittent conveying mechanism of the bamboo stick end dyeing device for incense production according to an embodiment of this utility model;
[0019] [Explanation of Labels in the Attached Image] 1. Feeding slide plate; 2. Guide plate; 3. Slide bar; 4. Spraying component; 5. Linear drive component; 6. Liquid inlet pipe; 7. Incense stick; 8. Discharge slide plate; 9. Intermittent transfer conveying mechanism; 10. Placement rack; 11. Frame; 12. Dye pool; 13. Liquid pump; 14. Bracket; 901. Tray; 902. Transfer frame; 903. Rotary drive component; 904. Connecting rod; 905. Disc; 906. Support; 907. Crank. Detailed Implementation
[0020] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] Please refer to Figures 1 to 5 As shown, the present invention discloses a dyeing device for the end of bamboo sticks used in incense production, comprising a placement frame 10, an intermittent conveying mechanism 9, and a dyeing mechanism. One end of the placement frame 10 is configured as an input end, and the other end of the placement frame 10 is configured as an output end. Several brackets 14 are arranged opposite each other from left to right on both sides of the placement frame 10. The intermittent conveying mechanism 9 is connected to the middle of the placement frame 10, and the dyeing mechanism is connected to the placement frame 10. The dyeing mechanism includes a frame 11, a dye tank 12, a lifting assembly, and a spray assembly. The dye tank 12 is located outside the placement frame 10. The frame 11 is located on the upper part of the dye tank 12. The spray assembly is connected to the frame 11. The lifting assembly is driven to one side of the spray assembly. The dye tank 12 has an outlet at its lower part. The other side of the spray assembly is connected to the outlet.
[0022] The working principle of this utility model is as follows: In actual production and use, when multiple bundles of incense sticks 7 need to be dyed at the ends of bamboo sticks, the operator can place the bundled incense sticks 7 into the bracket 14 of the placement rack 10 through the input end. The brackets 14 work together to lift the incense sticks 7, with the bamboo stick ends facing the side closest to the dyeing mechanism. Then, the intermittent transfer conveying mechanism 9 is operated, causing the intermittent transfer conveying mechanism 9 to move the incense sticks 7 gradually from the input end to the output end. During the intermittent movement, the incense sticks 7 are placed on the bracket 14. When the incense sticks 7 are placed below the spray assembly, the lifting assembly can be operated, causing the lifting assembly to lower the spray assembly and reduce the amount of incense sticks dyed. The distance between the incense stick 7 and the spray assembly is determined. The spray assembly is then operated, drawing the dye liquid from the dye pool 12 into its interior. The dye is then sprayed onto the ends of the bamboo sticks of the incense stick 7. After the dyeing is complete, the spray assembly is reset via the lifting assembly. The intermittent conveying mechanism 9 then continues to move the incense stick 7, moving the uncolored incense stick 7 below the spray assembly and moving the colored incense stick 7 toward the output end. During the movement of the colored incense stick 7, excess dye drips from the ends of the bamboo sticks into the dye pool 12 for recycling and allows the bamboo sticks to drain. The incense stick 7 is then discharged from the device through the output end to air dry.
[0023] Furthermore, the spray assembly includes a liquid pump 13, a liquid inlet pipe 6, and a spray element 4. One end of the liquid inlet pipe 6 is connected to the liquid outlet through the liquid pump 13, and the other end of the liquid inlet pipe 6 passes through the upper part of the frame 11 and is connected to the spray element 4. The lifting assembly is drivenly connected to the spray element 4.
[0024] As can be seen from the above description, when it is necessary to color the ends of bamboo skewers, the pump 13 can be run to allow the pump 13 to introduce the dye in the dye pool 12 into the spraying component 4 through the liquid inlet pipe 6, and then spray the dye onto the bamboo skewers through the spraying component 4, so that the dye is absorbed by the bamboo skewers and colored.
[0025] Furthermore, the intermittent transmission mechanism 9 includes a rotation drive 903, a bracket 906, two sets of transmission components, a connecting rod 904, and a transmission frame 902. The middle of the placement frame 10 is provided with a movable groove adapted to the intermittent transmission mechanism 9. Each end of the movable groove is provided with a bracket 906. Each bracket 906 is provided with a transmission component. One side of one transmission component is rotatably connected to one end of the transmission frame 902, and one side of the other transmission component is rotatably connected to the other side of the transmission frame 902. The other side of one transmission component is connected to the other side of the other transmission component through the connecting rod 904. The rotation drive 903 is drivenly connected to one of the transmission components. The transmission frame 902 is provided with a plurality of slots 901 from left to right.
[0026] Furthermore, the transmission assembly includes a crank 907 and a disc 905. One side of the crank 907 is rotatably connected to the transmission frame 902, and the other side of the crank 907 is rotatably connected to the upper part of the support 906 via the disc 905. The disc 905 is hinged to one end of the connecting rod 904, and the rotation drive 903 is drivenly connected to an eccentric part of the disc 905.
[0027] As can be seen from the above description, when it is necessary to intermittently transfer the bundled incense sticks 7 on the placement rack 10, the rotation drive 903 can be operated to drive a crank 907 to rotate counterclockwise.
[0028] Furthermore, it also includes a feeding slide plate 1, with a feeding slide plate 1 inclined on both sides of the input end.
[0029] As can be seen from the above description, it is beneficial to better place the incense sticks 7 onto the placement rack 10 for conveying via the feeding slide plate 1.
[0030] Furthermore, it also includes a discharge slide plate 8, with a discharge slide plate 8 inclined on both sides of the output end.
[0031] As can be seen from the above description, it is beneficial to better discharge the dyed incense sticks 7 through the output end into the discharge slide plate 8 and out of the device.
[0032] Furthermore, it also includes guide plates 2, which are provided on both sides of the placement rack 10.
[0033] As can be seen from the above description, it is beneficial to better adjust the position of the incense stick 7 on the placement rack 10 by using the guide plate 2, so that the bamboo sticks can be dyed better.
[0034] Furthermore, it also includes a PLC controller, which is electrically connected to the intermittent transfer conveying mechanism 9 and the dyeing mechanism, respectively.
[0035] As can be seen from the above description, it is beneficial to adjust the parameters of the bamboo skewer end dyeing device through the PLC controller, and it makes it more convenient for operators to operate the bamboo skewer end dyeing device. Example 1
[0036] Please refer to Figures 1 to 5 A device for dyeing the ends of bamboo sticks used in the production of incense sticks 7 includes a placement frame 10, an intermittent conveying mechanism 9, and a dyeing mechanism. One end of the placement frame 10 is set as an input end, and the other end of the placement frame 10 is set as an output end. Several brackets 14 are arranged opposite each other from left to right on both sides of the placement frame 10. The intermittent conveying mechanism 9 is connected to the middle of the placement frame 10, and the dyeing mechanism is connected to the placement frame 10. The dyeing mechanism includes a frame 11, a dye tank 12, a lifting assembly, and a spraying assembly. The dye tank 12 is located outside the placement frame 10. The frame 11 is located on the upper part of the dye tank 12. The spraying assembly is connected to the frame 11. The lifting assembly is driven to one side of the spraying assembly. The dye tank 12 has an outlet at its lower part. The other side of the spraying assembly is connected to the outlet. The spray assembly includes a liquid pump 13, a liquid inlet pipe 6, and a spray element 4. One end of the liquid inlet pipe 6 is connected to the liquid outlet through the liquid pump 13, and the other end of the liquid inlet pipe 6 passes through the upper part of the frame 11 and is connected to the spray element 4. The lifting assembly is drivenly connected to the spray element 4. The lifting assembly includes a linear drive component 5 and a slide bar 3. The two sides of the spray component 4 are slidably connected to the frame 11 through the two slide bars 3. The linear drive component 5 is set on the frame 11 and is linearly driven connected to the spray component 4, which is beneficial to adjust the height of the spray component 4 and the incense stick 7 and prevent excessive dye splashing. The linear drive component 5 is an electric cylinder; The liquid inlet tube 6 is slidably connected to the frame 11 on the side near the liquid spraying component 4; The intermittent transmission mechanism 9 includes a rotation drive 903, a bracket 906, two sets of transmission components, a connecting rod 904, and a transmission frame 902. The middle of the placement frame 10 is provided with a movable groove adapted to the intermittent transmission mechanism 9. Each end of the movable groove is provided with a bracket 906. Each bracket 906 is provided with a transmission component. One side of one transmission component is rotatably connected to one end of the transmission frame 902, and one side of the other transmission component is rotatably connected to the other side of the transmission frame 902. The other side of one transmission component is connected to the other side of the other transmission component through the connecting rod 904. The rotation drive 903 is drivenly connected to one of the transmission components. The transmission frame 902 is provided with a plurality of slots 901 from left to right. The transmission assembly includes a crank 907 and a disc 905. One side of the crank 907 is rotatably connected to the transmission frame 902, and the other side of the crank 907 is rotatably connected to the upper part of the support 906 via the disc 905. The disc 905 is hinged to one end of the connecting rod 904. The rotation drive 903 is drivenly connected to an eccentric part of the disc 905 via a coupling. The rotation drive component 903 is a stepper motor; It also includes a feeding slide plate 1, with a feeding slide plate 1 inclined on both sides of the input end; It also includes a discharge slide plate 8, with a discharge slide plate 8 inclined on both sides of the output end; It also includes guide plates 2, which are provided on both sides of the placement rack 10; It also includes a PLC controller, which is electrically connected to the intermittent transfer conveying mechanism 9 and the dyeing mechanism respectively; The PLC controller is a Siemens SL-1500, and the PLC controller is electrically connected to the linear drive 5, the liquid pump 13 and the rotary drive 903 respectively.
[0037] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A device for dyeing the ends of bamboo sticks used in incense production, characterized in that: It includes a placement rack, an intermittent transfer and conveying mechanism, and a dyeing mechanism. One end of the placement rack is set as an input end, and the other end of the placement rack is set as an output end. Several brackets are arranged opposite each other from left to right on both sides of the placement rack. The intermittent transfer and conveying mechanism is connected to the middle of the placement rack, and the dyeing mechanism is connected to the placement rack. The dyeing mechanism includes a frame, a dye tank, a lifting assembly, and a spraying assembly. The dye tank is located outside the placement frame, and the frame is located on the upper part of the dye tank. The spraying assembly is connected to the frame, and the lifting assembly is driven to one side of the spraying assembly. An outlet is located at the lower part of the dye tank, and the other side of the spraying assembly is connected to the outlet.
2. The device for dyeing the ends of bamboo sticks used in incense production as described in claim 1, characterized in that: The spray assembly includes a liquid pump, a liquid inlet pipe, and a spray nozzle. One end of the liquid inlet pipe is connected to the liquid outlet through the liquid pump, and the other end of the liquid inlet pipe passes through the upper part of the frame and is connected to the spray nozzle. The lifting assembly is drivenly connected to the spray nozzle.
3. The device for dyeing the ends of bamboo sticks used in incense production as described in claim 1, characterized in that: The intermittent transmission mechanism includes a rotating drive, a support, two sets of transmission components, a connecting rod, and a transmission frame. The middle of the placement frame is provided with a movable groove adapted to the intermittent transmission mechanism. Both ends of the movable groove are provided with a support. Each support is provided with a transmission component. One side of one transmission component is rotatably connected to one end of the transmission frame, and one side of the other transmission component is rotatably connected to the other side of the transmission frame. The other side of one transmission component is connected to the other side of the other transmission component through the connecting rod. The rotating drive is drivenly connected to one of the transmission components. The transmission frame is provided with several slots from left to right.
4. The device for dyeing the ends of bamboo sticks used in incense production as described in claim 3, characterized in that: The transmission assembly includes a crank and a disc. One side of the crank is rotatably connected to the transmission frame, and the other side of the crank is rotatably connected to the upper part of the support via the disc. The disc is hinged to one end of the connecting rod, and the rotation drive is driven to an eccentric part of the disc.
5. The device for dyeing the ends of bamboo sticks used in incense production as described in claim 1, characterized in that: It also includes a feeding slide plate, with a feeding slide plate inclinedly arranged on both sides of the input end.
6. The device for dyeing the ends of bamboo sticks used in incense production as described in claim 1, characterized in that: It also includes a discharge slide plate, with a discharge slide plate inclinedly arranged on both sides of the output end.
7. The device for dyeing the ends of bamboo sticks used in incense production as described in claim 1, characterized in that: It also includes guide plates, which are provided on both sides of the placement rack.
8. The device for dyeing the ends of bamboo sticks used in incense production as described in claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to both the intermittent conveying mechanism and the dyeing mechanism.